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Operating instructions
Automatic start/stop system for parallel systems
for product: KEA 252 PA
File: BA_KEA 252 PA_EN_Ver 2016-07-01 (replaces version 2014-09-22)
__________________________________________________________________
GEN.VOLTAGE [V]
231
1.

Use and basic operation

The KEA 252 PA automatic system is used in systems in which several gensets are operated in parallel. It can
be used as a peak load genset, CHP module, for emergency power systems, for pure standalone operation or
all resulting combinations. It is designed so that genset fields that equipped with this automatic system can be
easily cascaded. A central controller must take over the activating of any mains and coupling switched and the
selection of gensets.
The synchronisation unit, the power and cos φ controller, the load distribution in standalone operation and the
power failure protection in accordance with VDE-AR-N 4105 and the voltage monitor (from Version 8) according
to E VDE-AR-N 4120 during the mains parallel operation are included. All functions and displays required in
VDE 0108, including the drag indicator display, are fulfilled by this automatic system. Also, the requirements for
the control of a diesel motor have been fulfilled in accordance with VdS 2100-22.
The function of the output relays and the parameters can be set with a PC.
Because the KEA 252 has the same dimensions and fastenings as its predecessor, replacement is simple.
Four dedicated operating messages and four programmable operating displays can be labelled by re-
placeable paper strips and are indicated by LEDs. All other alarms and all actual and reference values are
shown on the display. The illuminated display shows two lines with up to 16 characters with a character height
of 10 mm so that it can be read from a greater distance.
The parameterisation can be carried out via the keys and the display or via the serial interface (LWL or USB
– automatic switching) with the parameterisation program P
Two CAN bus interfaces are available for coupling to a ZLT and to a motor management system. However, the
protocol for the motor management system must be known and implemented.
The automatic system can be cost-effectively integrated in a communication system (K
public telephone or GSM mains by plugging in a modem.
Important note! The functions for the mains parallel operation deviate in part from the previous model KEA 102
PA because of compliance with the new VDE regulation.
______________________________________________________________________________________
Alfred Kuhse GmbH
An der Kleinbahn 39, D-21423 Winsen (Luhe)
233
229
Telephone: +49 4171-798-0
Fax: +49 4171-798-117
W
.
ARA
IN
kuhse@kuhse.de
Subject to technical changes
www.kuhse.de
T
) via the
UHSE
ELEMON

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Summary of Contents for Kuhse KEA 252 PA

  • Page 1: Use And Basic Operation

    Use and basic operation The KEA 252 PA automatic system is used in systems in which several gensets are operated in parallel. It can be used as a peak load genset, CHP module, for emergency power systems, for pure standalone operation or all resulting combinations.
  • Page 2: Table Of Contents

    Operating instructions for KEA 252 PA 2 / 25 File: BA_KEA 252 PA_EN_Ver 2016-07-01 Revision history Version Changed 15-03-16 First edition 01-07-2016 Change the header Content Use and basic operation ........................1 Revision history ............................2 Content ..............................2 Warnings ..............................4 4.1.
  • Page 3 Analogue inputs connection ......................21 18.3. Connection diagram KRK-12/27 (KRK-27 optional) ..............22 18.4. Terminal layout KEA 252 PA ....................... 23 18.5. Circuit board KRK-12/27 (KRK-27 optional) ................24 Drilling template scale 1:1 – print out without scaling..............25 18.6.
  • Page 4: Warnings

    Operating instructions for KEA 252 PA 4 / 25 File: BA_KEA 252 PA_EN_Ver 2016-07-01 Warnings 4.1. Regulations and instructions 1. Applicable regulations, especially those of the VDE must be observed. 2. The information in the service instructions must be complied with prior to commissioning.
  • Page 5: Functions

    Operating instructions for KEA 252 PA 5 / 25 File: BA_KEA 252 PA_EN_Ver 2016-07-01 Functions The following functions are implemented: 1. Start/stop for diesel and gas motor with check of start preconditions 2. Sensors for busbar and generator voltage, frequency and rotating field (asymmetry). A second voltage and frequency sensor pair is provided for pure emergency power operation (consumer protection).
  • Page 6: Test Operation

    Operating instructions for KEA 252 PA 6 / 25 File: BA_KEA 252 PA_EN_Ver 2016-07-01 Test operation As test operation mainly provides for manual operation, some of the specified automatic processes of the VDE can be manually oversteered during peak load operation. For this reason, only auto operating mode and not test mode should be selected during peak load operation (the start command and the mains coupling on signal are pending) to maintain operation in accordance with the VDE specifications.
  • Page 7: Parameterisation

    [←] and [→] keys. The basic parameter group is displayed in the following. KEA 252 PA Automatic type display KUHSE GmbH Display the Kuhse order number and the production number of the automatic 90567 ORDER NO system. This information is necessary for any questions. 12345 F-NUMBER SOFTWARE Version number and date of the software.
  • Page 8: Display And Control Elements

    Operating instructions for KEA 252 PA 8 / 25 File: BA_KEA 252 PA_EN_Ver 2016-07-01 Display and control elements Display and control elements: A1: 4 important operating displays A2: 4 programmable displays B1: Generator voltage B2: Generator ON B3: Generator OFF B4: Generator ON display...
  • Page 9: Fault

    Operating instructions for KEA 252 PA 9 / 25 File: BA_KEA 252 PA_EN_Ver 2016-07-01 11.4. Fault This yellow indicator flashes and the horn sounds once a new alarm occurs. Only the horn signal is acknowl- edged using the Alarm Off key. The display automatically shows the page with the actual alarms.
  • Page 10: Alarm Off Button

    Operating instructions for KEA 252 PA 10 / 25 File: BA_KEA 252 PA_EN_Ver 2016-07-01 11.10. Alarm Off button An actuation pulse from this key is used to switch off the acoustic signal issued by a new alarm. If you press it a second time, the alarm is deleted if the alarm-triggering event is no longer pending.
  • Page 11: Auto Operating Mode

    Operating instructions for KEA 252 PA 11 / 25 File: BA_KEA 252 PA_EN_Ver 2016-07-01 12.4. Auto operating mode 12.4.1. Peak load without mains failure control function Systems that are only intended for peak load operation, i.e. without mains failure control function, can be inde- pendently operated without a central control system (ZLT).
  • Page 12: Sprinkler Operation

    Operating instructions for KEA 252 PA 12 / 25 File: BA_KEA 252 PA_EN_Ver 2016-07-01 12.6. Sprinkler operation The following functions are intended for the operation of an electrical sprinkler pump: Switching over of all alarms to be switched off to warning ...
  • Page 13: Description Of The Alarms

    Operating instructions for KEA 252 PA 13 / 25 File: BA_KEA 252 PA_EN_Ver 2016-07-01 13.2. Description of the alarms 13.2.1. Engine does not switch off If the running message of the motor is still pending after the stop time expires, the Motor does not come to a standstill alarm is activated.
  • Page 14: Synchronisation Fault

    Operating instructions for KEA 252 PA 14 / 25 File: BA_KEA 252 PA_EN_Ver 2016-07-01 The tripping characteristic curve of a bimetallic relay is recreated for thermal monitoring. The thermal overload tripping characteristic curve is displayed further below. 13.2.12. Synchronisation fault A timing element is started with the beginning of the synchronisation process.
  • Page 15: Display Of The Actual Values

    Operating instructions for KEA 252 PA 15 / 25 File: BA_KEA 252 PA_EN_Ver 2016-07-01 Display of the actual values The Actual Values group is selected with the [→] and [←] buttons or by simultaneously pressing LED Test and [←] button. The displays listed below are displayed using the [↓] and [↑] keys. The [↓] button selects the exam- ples in the order listed below.
  • Page 16: Further Functions

    Operating instructions for KEA 252 PA 16 / 25 File: BA_KEA 252 PA_EN_Ver 2016-07-01 RUNTIME Runtime until the next maintenance. 230 h DAILY RUNTIME Resettable short time counter. The counter can be reset to 00:00 here. 010:25 h:m 5.6 BAR Example of the analogue channel 1 display.
  • Page 17: Power Controller

    Operating instructions for KEA 252 PA 17 / 25 File: BA_KEA 252 PA_EN_Ver 2016-07-01 15.3. Power controller The process is described in detail in the service manual due to the limitations of the VDE-AR-N 4105 or the E VDE-AR-N 4120. The power controller can be parametrised as a fixed value or slip value controller. The control- ler is only enabled for a peak load requirement.
  • Page 18: Technical Data

     CAN bus interface to the motor management J1939 (protocol must be known and implemented) 16.6. KNG for coupling to other systems (option) Device for clipping onto top-hat rails: KNG (Kuhse Network Gateway) for coupling to other systems via PROFIBUS DP or Modbus RTU _________________________________________________________________________________...
  • Page 19: Thermal Overload Tripping Characteristic Curve

    Operating instructions for KEA 252 PA - 19 / 25 - File: BA_KEA 252 PA_EN_Ver 2016-07-01.docx Thermal overload tripping characteristic curve _________________________________________________________________________________ Alfred Kuhse GmbH Telephone: +49 4171-798-0 kuhse@kuhse.de Subject to technical changes An der Kleinbahn 39, D-21423 Winsen (Luhe) Fax: +49 4171-798-117 www.kuhse.de...
  • Page 20: Connection Diagrams

    Operating instructions for KEA 252 PA - 20 / 25 - File: BA_KEA 252 PA_EN_Ver 2016-07-01.docx Connection diagrams 18.1. Connection diagram KEA 252 PA _________________________________________________________________________________ Alfred Kuhse GmbH Telephone: +49 4171-798-0 kuhse@kuhse.de Subject to technical changes An der Kleinbahn 39, D-21423 Winsen (Luhe) Fax: +49 4171-798-117 www.kuhse.de...
  • Page 21: Analogue Inputs Connection

    Operating instructions for KEA 252 PA - 21 / 25 - File: BA_KEA 252 PA_EN_Ver 2016-07-01.docx 18.2. Analogue inputs connection _________________________________________________________________________________ Alfred Kuhse GmbH Telephone: +49 4171-798-0 kuhse@kuhse.de Subject to technical changes An der Kleinbahn 39, D-21423 Winsen (Luhe) Fax: +49 4171-798-117...
  • Page 22: Connection Diagram Krk-12/27 (Krk-27 Optional)

    Operating instructions for KEA 252 PA - 22 / 25 - File: BA_KEA 252 PA_EN_Ver 2016-07-01.docx 18.3. Connection diagram KRK-12/27 (KRK-27 optional) _________________________________________________________________________________ Alfred Kuhse GmbH Telephone: +49 4171-798-0 kuhse@kuhse.de Subject to technical changes An der Kleinbahn 39, D-21423 Winsen (Luhe) Fax: +49 4171-798-117 www.kuhse.de...
  • Page 23: Terminal Layout Kea 252 Pa

    Operating instructions for KEA 252 PA - 23 / 25 - File: BA_KEA 252 PA_EN_Ver 2016-07-01.docx 18.4. Terminal layout KEA 252 PA _________________________________________________________________________________ Alfred Kuhse GmbH Telephone: +49 4171-798-0 kuhse@kuhse.de Subject to technical changes An der Kleinbahn 39, D-21423 Winsen (Luhe) Fax: +49 4171-798-117 www.kuhse.de...
  • Page 24: Circuit Board Krk-12/27 (Krk-27 Optional)

    Operating instructions for KEA 252 PA - 24 / 25 - File: BA_KEA 252 PA_EN_Ver 2016-07-01.docx 18.5. Circuit board KRK-12/27 (KRK-27 optional) _________________________________________________________________________________ Alfred Kuhse GmbH Telephone: +49 4171-798-0 kuhse@kuhse.de Subject to technical changes An der Kleinbahn 39, D-21423 Winsen (Luhe) Fax: +49 4171-798-117 www.kuhse.de...
  • Page 25: Drilling Template Scale 1:1 - Print Out Without Scaling

    Operating instructions for KEA 252 PA - 25 / 25 - File: BA_KEA 252 PA_EN_Ver 2016-07-01.docx 18.6. Drilling template scale 1:1 – print out without scaling. _____________________________________________________________________________________ Alfred Kuhse GmbH Telephone: +49 4171-798-0 kuhse@kuhse.de Subject to technical changes An der Kleinbahn 39, D-21423 Winsen Fax: +49 4171-798-117 www.kuhse.de...

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