Related Manuals for Alfa Network SVAROG 105 PLASMA
Summary of Contents for Alfa Network SVAROG 105 PLASMA
- Page 1 PLASMA CUTTING MACHINE SVAROG 105 PLASMA SVAROG 105 PLASMA CNC OPERATING MANUAL ALFA IN a.s © www.alfain.eu SVAROG 105 PLASMA manual EN 07...
-
Page 2: Table Of Contents
2/30 CONTENT INTRODUCTION ..................3 SAFETY ....................4 General requirements ..................4 Protective uttilities ..................4 Risk overview ....................4 Prohibited activities ..................6 CONDITIONS OF USE ................6 Electromagnetic compatibility ................ 7 TECHNICAL DATA ................... 7 Torches ......................8 Cutting parameters - SVH/SVS-105 torch (fine grain steel) ...... -
Page 3: Introduction
ALFA IN a.s. Thank you for purchasing our product and we believe that you will be satisfied with our machine. The SVAROG 105 PLASMA machine is designed for cutting metals on the basis of modern technology of material cutting by means of a thin jet of plasma gas. -
Page 4: Safety
4/30 2. SAFETY General requirements 1. The machine may only be operated by a worker who is thoroughly familiar with the issue of plasma cutting and who has received appropriate training. 2. Disconnect the device from the mains before any work on the electrical part, removal of the cover or cleaning. - Page 5 5/30 Note The machine torch cannot be used for versions without CNC! Note 1. It is forbidden to operate a machine with damaged insulation of the cutting torch or supply cable. 2. Never operate the machine taken down or damaged covers. 3.
-
Page 6: Prohibited Activities
6/30 Exceeding the concentration of these gases above the values given by hygienic standards can cause damage to health, especially with prolonged exposure. Workplaces must be well ventilated and equipped with an effective extraction system. In addition, a breathing mask must be used when cutting material where particularly hazardous fumes are generated. -
Page 7: Electromagnetic Compatibility
7/30 SVAROG 105 PLASMA is designed for mains voltage 3x400 V. The mains voltage and power input must correspond to the mains plug. For the cutting machine, it is necessary to perform a periodic inspection once every 6 months by an authorized worker according to ČSN 331500,1990 and ČSN 050630,1993. -
Page 8: Torches
8/30 ČSN EN IEC 60974-1, ČSN EN Standards 60974-10 cl. A Dimensions (w x l x h) 377 x 802 x 621 Weight 46,7 Efficiency Standby power P Operating ambient temperature °C 5,0 - 5,5 Relative humidity Altitude max. 1000 m DZ –... -
Page 9: Operation On The Power Generator
9/30 Max. cut (separation) (side start) (I 2max Fine grain steel Quality Stainless steel cut (I 2max Aluminium Copper Max. productive speed (material thickness) m/min 6 mm 5,09 m/min 12 mm 2,06 ... -
Page 10: Pressure Air Source Requirements
10/30 Pressure air source requirements The supply air pressure must not exceed 8.5 bar and must not be less than 6.5 bar. The operating pressure and air consumption for the prescribed torch are given in chapter TECHNICAL DATA. For reliable operation of the plasma cutter and quality cuts, we recommend the following recommendations when selecting the appropriate type of compressor: 1. -
Page 11: Pre-Set Water Separator And Air Filter For Svarog Plasma
11/30 trapping. 5. Ensure that the system is not centrally lubricated. 6. Include an additional filter and separator at the connection point closest to the cutter. This is particularly important for older pipes made of conventional steel pipes where the inner walls may be badly corroded. A filter and separator is essential for systems with long ducts that pass through cold environments where the compressed air may cool to the dew point, causing condensation of water droplets. -
Page 12: Main Parts Of The Machine
12/30 5. MAIN PARTS OF THE MACHINE Main parts Fig. 2 Main parts of the machine, front and rear view Pos. Description Quick connector - earthing cable Connector - remote control (CNC version only) Connector - torch Control panel Cleaner Air connection Network cable Main switch... -
Page 13: Control Panel
13/30 Control panel Fig. 3 Control panel Pos. Icon Description Encoder with a button Display with overall icon layout Cutting current Always active after switching on the machine The value is changed by turning the encoder V1 Gas test ... - Page 14 14/30 pressing encoder V1 Pressure active after a short press on encoder V1 change the value by turning encoder V1; the selection does not need to be confirmed, it will be saved automatically after 5 s of inactivity, the machine switches back to the cutting current setting Cutting modes...
- Page 15 15/30 Display brightness active after 4 short presses of encoder V1 change the value by turning the encoder V1, the selection does not need to be confirmed, it is saved automatically after 5 s of inactivity, the machine switches back to the cutting current setting Current voltage...
-
Page 16: Acessories
16/30 EAC brand of product safety and meeting EMC requirements for export to the Russian Federation, Belarus and Kazakhstan. Read the operating manual carefully before use. Warning - general danger. Note: Switch between individual parameters / modes by pressing encoder V1. The active parameter / mode is highlighted in orange, when switching to another parameter / mode the original quantity will be highlighted in grey and the new one in orange. -
Page 17: Hand Torch And Consumables
17/30 Fig. 4 Carriage P 80 Fig. 5 Cart SVAROG Plasma 7. HAND TORCH AND CONSUMABLES SV-FIT system The SV-FIT system allows great variability when using different ends of welding torches or allows to extend the torch length from the standard 6.7 m to 12.7 m by purchase. -
Page 18: Lifetime Of Consumable Parts
18/30 Fig. 6 SV-FIT system Fig. 7 Torches SVH witch long handles, SV-FIT system Lifetime of consumable parts The need to change consumables on your torch depends on the thickness of the material to be cut, the length of the cut, the air quality (presence of moisture, oil and dirt), the way the cut is started (side or puncture), the appropriate piercing height, cutting mode (solid or perforated). -
Page 19: Names Of Svh Torch Parts
19/30 Names of svh torch parts Nozzle Nozzle body Cutting tip Diffuser Electrode You can use the SUPERLONG NOZZLE SET for cutting in very hard-to-reach areas, Fig. 9. Torch SVH-105 Fig. 8 Hand torch SVH-105 Consumable parts CONSUMABLE PARTS STANDARD 20-70 A ALFA IN a.s ©... - Page 20 20/30 CONSUMABLE PARTS STANDARD 85-105 A CONSUMABLE PARTS GROOVING 20-70 A CONSUMABLE PARTS GOUGING 80-105 A CONSUMABLE PARTS EXTENDED 20-70 A ALFA IN a.s © www.alfain.eu...
-
Page 21: Starting Kit
21/30 CONSUMABLE PARTS EXTENDED 80-105 A Parts with * are mounted on the torch upon delivery. Starting kit 7112 Starting Kit for SVH-105 5832 Cutting tip 20-50A 7001 Cutting tip 105A 5937 Cutting tip 70A 7000 Cutting tip 85A 5830 Electrode 10pc 7073... -
Page 22: Bevel Tolls And Circle Cutting
22/30 7161 Nozzle super long body 7160 Super long Electrode 5936 Diffuser (bal.2) Bevel tolls and circle cutting Fig. 10 Bevel tolls and circle cutting 5872 Bevel Tolls 7175 Circle cutting – set SVH-105,125 8. COMMISSIONING THE MACHINE Commissioning of the machine must be in accordance with the technical data and operating conditions. -
Page 23: Hand Cutting
23/30 Shift the torch with the pilot arc close to the material, the pilot arc will change to cutting arc automatically. If you do not start cutting within 2 s, the arc will snuff off. If the torch delays during the cutting from the material, the arc will snuff off. -
Page 24: Important Rules
EN 60974-7 Article 10.1.4. 6. SVAROG 105 PLASMA must not be directly connected to a pressure source of more than 8.5 bar or to cylinders! Connection to such sources is only possible via a suitable pressure reducing valve that is tested for the appropriate inlet ALFA IN a.s ©... -
Page 25: Causes Of Poor Quality Cuts
25/30 pressure and flow. 7. Imperfect condensate trapping will cause condensate to be discharged in the torch nozzle area and prevent the pilot arc from igniting. Causes of poor quality cuts Insufficient cut penetration 1. High cutting speed (make sure that the inclination of the penetrating cutting arc does not exceed approx. -
Page 26: Machine Cnc Cutting
26/30 10. MACHINE CNC CUTTING See Appendices 1. Plasma SVS-160 machine torch - cutting data EN 2. Plasma SVS-125 machine torch - cutting data EN 3. Plasma SVS-105 machine torch - cutting data EN 11. TORCH WIRING DIAGRAM TORCH Pilot arc Pilot arc Safety Safety... -
Page 27: Error Messages
27/30 unlocked by pulling upwards, set the desired pressure and locked by pushing it in again. If the machine is not removing any air, the pressure will increase slightly (approx. 1 bar). It is therefore necessary to check or adjust the pressure value during cutting or in the air flow adjustment mode. -
Page 28: Service
28/30 Incorrectly assembled torch consumables. Fix Low output pressure (below 2,7 bar) or no input pressure. Check the air supply. The torch button was pressed during start-up. It QR code is necessary to restart the machine. 14. SERVICE Provision of a guarantee 1. - Page 29 29/30 7. It is a condition of the warranty that the cutting machine is used only with the torch specified in this manual. 8. During the warranty period, no modifications or changes to the machine that may affect the functionality of individual machine components are permitted.
-
Page 30: Disposal Of Electrical Waste
30/30 15. DISPOSAL OF ELECTRICAL WASTE Information for users on the disposal of electrical and electronic equipment in the Czech Republic: ALFA IN a.s. as a producer, it places electrical equipment on the market and is therefore obliged to ensure the take-back, treatment, recovery and disposal of electrical waste.
Need help?
Do you have a question about the SVAROG 105 PLASMA and is the answer not in the manual?
Questions and answers