Related Manuals for Alfa Network PERUN 200 AC/DC PULSE
Summary of Contents for Alfa Network PERUN 200 AC/DC PULSE
- Page 1 WELDING INVERTER PERUN 200 AC/DC PULSE PERUN 200 AC/DC OPERATING MANUAL ALFA IN a.s. © www.alfain.eu PERUN 200 AC-DC (Pulse) manual EN 07...
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Page 2: Table Of Contents
2/22 CONTENT INTRODUCTION ..................3 SAFETY PRECAUTIONS ................4 OPERATING CONTROLS ................5 TECHNICAL DATA ..................6 EQUIPMENT ....................7 OPERATOR CONTROLS ................9 GETTING STARTED ................. 13 TWO STROKE AND FOUR STROKE IN TIG MODE ....... 18 JOBS ......................19 10 RESET...................... -
Page 3: Introduction
3/22 INTRODUCTION Dear consumer, Company ALFA IN a.s. thanks you for buying our product and believe that you will be satisfied with our machine. This Operating Manual has been designed to instruct you on the correct use and operation of your ALFA IN product. Your satisfaction with this product and its safe operation is our ultimate concern. -
Page 4: Safety Precautions
4/22 SAFETY PRECAUTIONS PERSONAL PRECAUTION 1. For safety reasons, it is necessary to use welding gloves during welding. These gloves will protect you before intervention of electric current (open circuit voltage). It protects you against thermal radiation and splashing drops of hot metal too. Wear sturdy isolated shoes. Do not wear open shoes, because drops of hot metal can cause burns. -
Page 5: Operating Controls
5/22 OPERATING CONTROLS 1. Putting the machine into operation can be performed only by trained personnel and only within the technical provisions. The manufacturer is not liable damages resulting from improper handling. For maintenance and repair, use only original spare parts from ALFA IN. 2. -
Page 6: Technical Data
6/22 Caution We warn users , that they are responsible for possible interference from welding. TECHNICAL DATA Method MMA - AC MMA - DC TIG - AC TIG - DC Mains voltage V/Hz 1x230/50-60 Welding current range 10 - 170 10 - 170 10 -200 10 - 170... -
Page 7: Equipment
EQUIPMENT CONTENT OF DELIVERY Description Picture Item No. 5.0293 PERUN 200 AC/DC Pulse 5.0294 PERUN 200 AC/DC ACCESSORIES TO ORDER Item No. Description Picture VM0151-1... - Page 8 8/22 Torch T2 4m 35-50 arc T24ST Torch T2 8m 35-50 arc T28ST Torch T2 4m 35-50 arc T24STUD ST UD Torch T2 8m 35-50 arc T28STUD ST UD Pressure Reducer 6008 FIXICONTROL Ar 2 manometers GCE 7029 Belt PERUN Welding Helmet S9B S7SUN9B Shooting Blue Shark...
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Page 9: Operator Controls
9/22 OPERATOR CONTROLS MAIN PARTS Fig. 1. Main parts Pos. Description Operating panel Torch control connector Quick connector (-) Gas connector of the welding torch Quick connector (+) ON/OFF switch Gas inlet Mains cable and plug ALFA IN a.s. © www.alfain.eu... - Page 10 10/22 OPERATING PANEL Fig. 2. Operating panel of PERUN 200 AC/DC PULSE Fig. 3. Operating panel of PERUN 200 AC/DC ALFA IN a.s. © www.alfain.eu...
- Page 11 11/22 Pos. Description LED. If illuminated the method MMA was selected. LED. If illuminated the method TIG LIFT ARC was selected. LED. If illuminated the method TIG HF was selected. Switch AC/DC LED AC LED DC LED Pre gas, 0,1 – 2,0 s. (0,3 s) LED Starting current (only for 4T).
- Page 12 12/22 LED lights up after pressing the encoder V11. Display LED ALARM. If illuminated there is under or over voltage in the mains or the machine is overheated. LED Ratio of the pulse current and the base current. 5 – 95 %. (50 %) Just for the pulsed mode.
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Page 13: Getting Started
13/22 GETTING STARTED Getting started must be consistent with technical data and conditions of use. GETTING STARTED MMA – COATED ELECTRODE Fig. 4. Ways of connecting the welding cables. Follow the instructions on the packing of the welding electrodes. 1. Insert the mains plug A8 into a suitable 1x230 V mains socket. 2. - Page 14 14/22 TABLE OF ELECTRODE CONSUMPTION DURING WELDING Weight of Weight of boiled Electrode Range of Total boiled Boiled electrode diameter welding electrode electrode electrode without slag [mm] current [A] length [mm] without slag time [s] per 1 second [g/s] 30 - 55 0,11 70 - 110 0,22...
- Page 15 15/22 Fig. 5. TIG welding set up 1. Insert the mains plug A8 into a suitable 1x230 V mains socket. 2. Fit the TIG torch to the panel quick connector (-) A3. 3. Connect the torch control connector onto the matching connector A2. 4.
- Page 16 16/22 The corresponding LED V2 or V3 will light up. By means of the switch V20 select 2T (two stroke) or 4T (four stroke) mode. The corresponding LED V21 or V19 will light up. By means of the button V4 select AC or DC welding current. In the welding torch must be installed a corresponding tungsten electrode (for AC green or golden).
- Page 17 17/22 REMOTE CONTROL PERUN 200 AC/DC PULSE supports three kinds of remote controls: 1. TIG torch with UP-DOWN buttons 2. Standard separate remote control for changing the value of the welding current 3. Foot pedal All three models of remote controls can be connected by means of the front panel connector A2.
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Page 18: Two Stroke And Four Stroke In Tig Mode
18/22 TWO STROKE AND FOUR STROKE IN TIG MODE TWO STROKE – 2T Welding current Down slope Current Postgas Pregas FOUR STROKE – 4T Welding current Down slope Up slope Current Post Pregas BILEVEL – SECOND WELDING CURRENT When the machine is in 4T mode, there is always active the BILEVEL function. The value of the second current is automatically set to 50% of the pre-set value of the main welding current. -
Page 19: Jobs
19/22 JOBS JOBs are available in both methods – MMA and TIG. The welding machine has a choice from 10 JOBs. HOW TO SAVE PARAMETERS TO THE JOB 1. Parameters, which you want to save to the JOB, set by means of the encoder V11. -
Page 20: General Information On The Welding Modes
20/22 11 GENERAL INFORMATION ON THE WELDING MODES MMA welding The manufacturers of the electrodes specify the optimum welding current for each type of electrode. The type of electrode to be used depends on the thickness of the material to be welded and on its position. Insert the chosen electrode into the electrode holder. -
Page 21: Routine Maintenance & Inspection
21/22 12 ROUTINE MAINTENANCE & INSPECTION 1. The only routine maintenance required for the PERUN range of machines is a thorough cleaning and inspection, with the frequency depending on the usage and the operating environment. WARNING Disconnect the PERUN from the mains supply voltage before disassembling. -
Page 22: Disposal
22/22 8. Installation not in accordance with the installation/operating manual. 9. Any product that has been subjected to abuse, misuse, negligence or accident. Failure to clean and maintain (including lack of lubrication, maintenance and protection), the machine as set forth in the operating, installation or service manual.
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