Alfa Network PERUN 160 T HF Operating Manual

Welding inverter

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WELDING INVERTER
PERUN 160 T HF
PERUN 200 T HF
OPERATING MANUAL
ALFA IN a.s. ©
www.alfain.eu
PERUN 160-200 T HF manual EN 03

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  • Page 1 WELDING INVERTER PERUN 160 T HF PERUN 200 T HF OPERATING MANUAL ALFA IN a.s. © www.alfain.eu PERUN 160-200 T HF manual EN 03...
  • Page 2: Table Of Contents

    2/19 CONTENT: INTRODUCTION ..................3 SAFETY PRECAUTIONS ................4 OPERATING CONTROLS ................5 TECHNICAL DATA ..................6 EQUIPMENT ....................7 OPERATOR CONTROLS ................9 GETTING STARTED ................. 12 TWO STROKE AND FOUR STROKE IN TIG MODE ....... 15 JOBS ......................16 10.
  • Page 3: Introduction

    3/19 1. INTRODUCTION Dear consumer, Company ALFA IN a.s. thanks you for buying our product and believe that you will be satisfied with our machine. Welding inverters PERUN 160 – 200 T HF are designed for professional welding in TIG method with high-frequency arc ignition (HF) or LIFT ARC (with touch ignition) and in MMA method (coated electrode).
  • Page 4: Safety Precautions

    4/19 2. SAFETY PRECAUTIONS PERSONAL PRECAUTION 1. For safety reasons, it is necessary to use welding gloves during welding. These gloves will protect you before intervention of electric current (open circuit voltage). It protects you against thermal radiation and splashing drops of hot metal too. Wear sturdy isolated shoes. Do not wear open shoes, because drops of hot metal can cause burns.
  • Page 5: Operating Controls

    3x2,5 mm . The machine can be operated on a single- phase electric generator 9 kVA for machine PERUN 160 T HF and 11 kVA for machine PERUN 200 T HF (1x230V/50Hz) and more, which has ensured voltage stabilization ± 10%. Generators with lower power can damage the machine.
  • Page 6: Technical Data

    During operation, the device may be the source of interference. We warn users Caution , that they are responsible for possible interference from welding. 4. TECHNICAL DATA PERUN 160 T HF Method Mains voltage V/Hz 1x230/50-60 Welding current range 5 - 160...
  • Page 7: Equipment

    160 x 460 x 280 Weight Note on SW limitations of loaders: SW limitation is active at the following load:  PERUN 160 T HF: I = 150 - 160 A  PERUN 200 T HF: I = 190 - 200 A The running time of the machine is limited to 5 minutes.
  • Page 8 8/19 ACCESSORIES ON REQUEST Item No. Description Picture VM0151-1 Hose Gas 3m G1/4-G1/4 T24ST Torch T2 4m 35-50 arc ST Torch T2 4m 35-50 arc ST T24STPOT with potentiometer Torch T2 4m 35-50 arc ST T24STUD T28ST Torch T2 8m 35-50 arc ST Torch T2 8m 35-50 arc ST T28STPOT with potentiometer...
  • Page 9: Operator Controls

    9/19 Welding Helmet S9B S7SUN9BBlack Shooting Blue Shark Black Foot Pedal Remote CTRL 3 5.0174ST m PERUN, PEGAS incl. Connector ST 6. OPERATOR CONTROLS MAIN PARTS Figure 1. Main parts of the machine Pos. Description Quick connector (-) Gas outlet TIG connector Quick connector (+) TIG torch control connector ALFA IN a.s.
  • Page 10 10/19 Operating panel ON/OFF switch Mains cable Gas inlet connector OPERATING PANEL Figure 2. Operating panel Pos. Description Range of values LED – spot welding OFF Spot welding switch LED – spot welding ON LED – TIG LIFT method selected (touch ignition) LED –...
  • Page 11 11/19 (default 0,1 s) 0 s – 25,0 s LED – up slope (only for TIG) (default 0,0 s) LED – values on the display V14 are in % LED of setting the time of the spot for TIG 0,01 s – 10 s (can only be selected in TIG HF 2T) (default 0,1 s) MMA:...
  • Page 12: Getting Started

    12/19 7. GETTING STARTED Getting started must be consistent with technical data and conditions of use. GETTING STARTED MMA – COATED ELECTRODE Figure 3. MMA welding set up 1. Insert the mains plug into a suitable 1x230 V mains socket. 2.
  • Page 13 13/19 GETTING STARTED TIG TIG TORCH CONNECTION SCHEMA 5737 CONNECTOR ST 12 PIN MALE TORCH WITH UP-DOWN POTENTIOMETER TORCH POTENTIOMETER (+) POTENTIOMETER (CENTER) POTENTIOMETER (-) DOWN START/STOP START/STOP START/STOP START/STOP (GND) SHORT CIRCUIT ALFA IN a.s. © www.alfain.eu...
  • Page 14 14/19 Figure 4. TIG welding set up 1. Insert the mains plug into a suitable 1x230 V mains socket. 2. Connect the TIG torch to the panel quick connector (-) A1. 3. Connect the earthing cable to the panel quick connector (+) A3. 4.
  • Page 15: Two Stroke And Four Stroke In Tig Mode

    15/19 8. TWO STROKE AND FOUR STROKE IN TIG MODE TWO STROKE – 2T Welding current Down slope Current Postgas Pregas FOUR STROKE – 4T Welding current Down slope Up slope Current Post Pregas BILEVEL – SECOND WELDING CURRENT When the machine is in 4T mode, there is always active the BILEVEL function. The value of the second current is automatically set to 50% of the pre-set value of the main welding current.
  • Page 16: Jobs

    16/19 9. JOBS JOBs are available in both methods – MMA and TIG. The welding machine has a choice from 10 JOBs. HOW TO SAVE PARAMETERS TO THE JOB 1. Parameters, which you want to save to the JOB, set by means of the encoder V22.
  • Page 17: Routine Maintenance & Inspection

    17/19 ROUTINE MAINTENANCE & INSPECTION 1. The only routine maintenance required for the PERUN range of machines is a thorough cleaning and inspection, with the frequency depending on the usage and the operating environment. WARNING 2. Disconnect the PERUN from the mains supply voltage before disassembling.
  • Page 18: Disposal

    18/19 4. If warranty is being sought, please contact your ALFA IN product supplier for the warranty repair procedure. 5. ALFA IN warranty will not apply to: 6. Equipment that has been modified by any other party other than ALFA IN’s own service personnel or with prior written consent obtained from ALFA IN Service Department.
  • Page 19: Warranty List

    19/19 WARRANTY LIST As a warranty list serves proof of purchase (invoice) on which is the serial number of the machine, eventually a warranty list below, which is filled in by an authorized dealer. Serial number: Day, month (written in words) and year of sale: Stamp and dealer signature: ALFA IN a.s.

This manual is also suitable for:

Perun 200 t hf

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