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Model 2018
Conflict Monitor
Firmware Version 01.07.00
Operations Manual
CALTRANS TEES-2002 Conflict Monitor Unit
This manual contains technical information for the
Model 2018 Conflict Monitor
pn 889-3809-00 Revision: April 2020

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Summary of Contents for Rae 2018

  • Page 1 Model 2018 Conflict Monitor Firmware Version 01.07.00 Operations Manual CALTRANS TEES-2002 Conflict Monitor Unit This manual contains technical information for the Model 2018 Conflict Monitor pn 889-3809-00 Revision: April 2020...
  • Page 3 THE FOLLOWING PRODUCT WAS DESIGNED, INSPECTED, TESTED AND MANUFACTURED IN THE USA BY EBERLE DESIGN, INC. IN PHOENIX, ARIZONA. INFORMATION CONTAINED HEREIN IS PROPRIETARY TECHNICAL INFORMATION OF EBERLE DESIGN, INC. PUBLICATION, REPRODUCTION OR USE IN WHOLE OR PART IS NOT PERMITTED EXCEPT UNDER TERMS AGREED UPON IN WRITING. ALL REGISTERED TRADEMARKS OF EBERLE DESIGN INC.
  • Page 5: Table Of Contents

    Model 2018 Operations Manual Table of Contents Section 1 General Description ..................1 Section 2 General Characteristics ................... 3 2.1 Inputs 3 2.1.1 AC Line ( AC + ) .................... 3 2.1.2 AC Neutral ( AC - ) ..................3 2.1.3 Earth Ground ....................
  • Page 6 2.6.1.6 Option Switch 6 – Green / Yellow Monitoring – GY MON ....15 2.6.1.7 Option Switch 7 – 2010 Mode – 2010 ..........15 2.6.1.8 Option Switch 8 – LED Threshlods – LED THR........16 2.6.2 Option Jumpers ....................16 2.6.2.1 Option Jumper 1 – Do Not Allow 16 Channel Program Card – NO 16CH16 2.6.2.2 Option Jumper 2 –...
  • Page 7 4.1.3.8 Switch 8 – LED Thresholdes (LED THR) ..........32 4.1.4 Option Jumpers ....................32 4.1.4.1 Jumper 1 – Do Not Allow 16 Channel Program Card (NO16CH) ..33 4.1.4.2 Jumper 2 – Do Not Allow 18 Channel Program Card (NO 18CH) ..33 4.1.4.3 Jumper 3 –...
  • Page 9: Section 1 General Description

    This product manual is for people installing, operating, and maintaining the Reno A & E Model 2018 Conflict Monitor Unit (CMU). We designed the Reno A & E Model 2018 monitor to meet or exceed the specifications in Chapter 3, Section 6, of the Caltrans Transportation Electrical Equipment Specifications (TEES) dated 08/16/02.
  • Page 10 Controller Unit and the +24 volt direct current power supply. The Model 2018 is fully programmable. An interchangeable Program Card is provided to allow the assignment of permissive or compatible channels. Programming is accomplished through the use of diodes soldered on the Program Card.
  • Page 11: Section 2 General Characteristics

    Section 2 General Characteristics The Model 2018 monitor was designed to meet and/or exceed the specifications in Chapter 3 Section 6 of the Caltrans Transportation Electrical Equipment Specifications (TEES) dated 08/16/02. The Model 2018 monitor includes several features designed to enhance the safety and operation of the monitor. These features extend the Model 2018 monitor features beyond the requirements of the Caltrans standards.
  • Page 12: Red Enable

    OFF when it is less than 50V The Model 2018 will not recognize state changes of the MC Coil input while AC power is not valid. This ensures that short power interruptions do not cause unintended state changes of the MC Coil input.
  • Page 13: Watchdog Timer Input

    The monitor can use either a 16-channel Programming Card or an 18-channel Program Card. Refer to the table in section 2.6 for Programming Card connector pin assignments. The monitor can be configured to accept both types 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 5 of 41...
  • Page 14: Channel Compatibility (Permissives)

    Fault relay to the Fault state does not exceed 475 milliseconds. The relay maintains this state for the duration of the Power Failure and will enter the Power Recovery mode when power returns. 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 6 of 41...
  • Page 15: Reset

    If the change is undone, the beeping will stop and the monitor must be reset to resume normal operations. No configuration changes are implemented 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 7 of 41...
  • Page 16: Factory Setting

    Yellow in the child channel being active at the same time will be ignored as a conflict. Also, if a display is a Flashing Yellow Arrow it must flash. If it does not flash the monitor will remove the 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 8 of 41...
  • Page 17: Red Fail Monitoring

    If a Channel has an FYA setting with a yellow border for one of its child channels, then the Yellow of the child channel will be included in the red fail test for that channel. 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 9 of 41...
  • Page 18: Dual Indication Monitoring

    Typically, pedestrian channels will have Yellow Disable jumpers installed. The testing defaults for this feature are determined by the jumpers installed on the program card. Typically, no jumpers are installed during automated testing. 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 10 of 41...
  • Page 19: Short Clearance Monitoring

    MC Coil (Relay Output, Side 2): All short clearance testing will be disabled when this input is below and enabled when this input is above 70V Feature Interactions: 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 11 of 41...
  • Page 20: Volts Dc Monitoring

    Configuration: The setting of Watchdog switch determines if this feature is active. The testing default for this feature should be enabled. NOTE: The Model 2018 monitor can be factory configured without the Watchdog switch. If the switch is not present, the monitor will operate with the Watchdog monitoring function permanently enabled.
  • Page 21: Programming Card Absent Monitoring

    Yellow arrow display. If the Green arrow is being terminated, the Yellow arrow will still conflict with the conflict child channel Yellow. This setting can only be modified through the RaeComM software. 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 13 of 41...
  • Page 22: Option Switch 3 - +24Vdc Enhanced Monitoring - 24V Enh

    Configuration: The setting of the +24VDC Enhanced Monitoring Enable (Option Switch 3 – 24V ENH) DIP switch determines if this feature is active. This feature allows for over voltage monitoring and ripple voltage monitoring. The testing default for this feature should be disabled. 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 14 of 41...
  • Page 23: Option Switch 4 - Special Function 1 Invert - Sf1 Inv

    Configuration: The setting of the 2010 Mode (Option Switch 7 - 2010) DIP switch determines if this feature is active. The 210 mode of operation is selected when the switch is OFF. The 2010 mode of operation is selected when the switch is ON. 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 15 of 41...
  • Page 24: Option Switch 8 - Led Threshlods - Led Thr

    Program Card Absent Monitoring: When Do Not Allow 16 Channel Program Card is enabled and a 16 channel Program Card is installed, a PC AJAR fault will be generated with all three field indications for channels 1 through 16 flashing. 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 16 of 41...
  • Page 25: Option Jumper 2 - Do Not Allow 18 Channel Progrma Card - No 18Ch17

    (renoae.com) under Monitor Support / Application Notes for a detailed description of how these tests are modified. Red Fail Monitoring: Red Fail Fault time is changed from 800 milliseconds to 1.5 seconds. Red Fail Reset time is changed from 300 milliseconds to 200 milliseconds. 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 17 of 41...
  • Page 26: Fast Start Up

    33 milliseconds to checking every 33 milliseconds to see if the state of any input changed. The Watchdog input will not be included in the 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 18 of 41...
  • Page 27: Fya For Channels 1-4 Use Yellow Drivers (Fya 1-4 Uses Yel)

    This feature can only be modified through the use of the RaeComM software and a computer or laptop. In the RaeComM software click on the wrench icon or on the menu choose Config / Monitor Configuration. This 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 19 of 41...
  • Page 28: Flashing Yellow Arrow Ignores Yellow Conflict (Fya Ignores Yel Conflict)

    Configuration: This is a feature that can only be modified through the use of the RaeComM software and a computer or laptop. In the RaeComM software click on the wrench icon or on the menu choose Config / Monitor 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 20 of 41...
  • Page 29: Force Watchdog To 1500 Milliseconds (Force Wd 1500 Msec)

    When the date and time are not available through Port 1, the monitor will use its internal Real Time Clock as a date / time stamp for events. 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 21 of 41...
  • Page 30: Time Change Log

    2.8 DIAGNOSTICS The Model 2018 unit incorporates a 16-bit microprocessor as the main processing unit, a 16-bit digital signal processor (DSP), and two 8-bit microcontrollers. The main microprocessor can be upgraded via the front panel communications port. The DSP and the two microcontrollers are flash based and can be reprogrammed in circuit.
  • Page 31: Memory

    This allows the user to ensure that all displays are functioning correctly. A more comprehensive test of the front panel LEDs is available through the RaeComM software. This testing will sequence through a preprogrammed sequence of test patterns. 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 23 of 41...
  • Page 32: Diagnostic Codes

    DSP Diagnostic Error 4000h The DSP is indicating that it has a diagnostic error. During the Boot Process 8000h The fault identified above was found during the boot process. 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 24 of 41...
  • Page 33: Section 3 Specifications

    +24VDC Input Ripple: Fault......> 1.25V No Fault ..< 0.75V OGIC NPUTS Reset Input: True ......< +4V False ....> +12V Watchdog Timer: True ......< +4V False ....> +12V 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 25 of 41...
  • Page 34: Timing Functions

    No Fault ..< 1400 ms Respond ..>1600 ms Typical ....1500 ms LASHING Flashing if state changes are > 200 ms and < 600 ms Typical ....500 ms 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 26 of 41...
  • Page 35 Tied to Pin 24 Not Assigned Not Assigned Relay Output, Side 2 Not Assigned AC + Relay Output, Side 1 -- Slotted for keying between Pins 17/U and 18/V. 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 27 of 41...
  • Page 36 Channel 4 Red Channel 3 Red Channel 2 Red Channel 1 Red Red Enable NOTE: Keying provided between pins 3 and 5, and between pins 17 and 19. 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 28 of 41...
  • Page 37 Channel 17 Yellow Channel 18 Green Channel 18 Yellow Programming Card Ajar Channel 16 Green Channel 17 Green Yellow Inhibit Common -- Slotted for keying between Pins 24/BB and 25/CC. 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 29 of 41...
  • Page 38: Section 4 User Interface

    Programming Card • Channel Compatibility • Yellow Disable Red Interface Connector • Channel Red Inputs • Red Enable • Special Function 1 • Special Function 2 • Equipment Ground 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 30 of 41...
  • Page 39: Printed Circuit Board Switches & Jumpers

    The channel that will display the solid Red arrow, Yellow arrow, and Green arrow is the parent channel. It is necessary to define the conflicting through and the channel where the flashing Yellow arrow itself will be connected. See Section 2.6.1.2 for more information. 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 31 of 41...
  • Page 40: Switch 3 - +24Vdc Enhanced Monitoring (24Vdc Enh)

    The numbers 1 through 4 correspond to the option that the jumper enables. When a jumper is installed in one of the jumper-hole pairs, then the option corresponding to that jumper hole pair is enabled. 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 32 of 41...
  • Page 41: Jumper 1 - Do Not Allow 16 Channel Program Card (No16Ch)

    4 enables this feature. When installed, the monitor will always perform Multiple Indication and Short Yellow monitoring. See Section 2.6.2.4 for more information. 4.1.5 WATCHDOG SWITCH The Model 2018 monitor features a circuit board mounted, two-position toggle switch that can be used to enable the Watchdog Timer monitoring function. The toggle switch, labeled WATCHDOG, is located near the center of the circuit board just above the upper Programming Card guide.
  • Page 42: Ac Power Indicator

    The red RED FAIL indicator is used to indicate that one or more channels of the monitor had no active field inputs (Red, Yellow, or Green). See Section 2.5.2 for more information on a Red Fail fault. 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 34 of 41...
  • Page 43: Mult Ind Indicator

    The buzzer can be disabled for pending configuration notifications only. This can only be done through the RaeComM software under CONFIG > MONITOR CONFIGURATION > ELECTRONIC OPTIONS. 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 35 of 41...
  • Page 44: Critical Failure

    It is not possible to accidentally reset a fault while in the diagnostic display mode. 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 36 of 41...
  • Page 45 Permissives Configuration 1 Channel 1 FYA Settings Configuration 2 Channel 1 Permissives Channel 18 Prior Fault 1 FYA Settings Channel 18 Prior Fault 20 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 37 of 41...
  • Page 46: Ac Line Voltage

    SOLID - Channels that are permissive with the flashing channel according to the diodes on the Programming Card. In the example shown, the Permissives for Channel 1 are being viewed and the Permissives are Channel 7, Channel 8, and Channel 9. 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 38 of 41...
  • Page 47: Configuration Display 2

    In the example shown, Channel 1 is the solid arrows, Channel 2 is the conflicting through channel, and Channel 9 Green is where the Flashing Yellow Arrow indication is connected. 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 39 of 41...
  • Page 48: Prior Faults

    If the display reverts back to AC Line Voltage while trying to access a particular prior fault, it means that the monitor does not have a prior fault saved for the prior fault being accessed (you have reached the end of the log). 889-3809-00 Model 2018 Operations Manual Rev Apr 2020 Page 40 of 41...
  • Page 49: Section 5 Firmware Upgrade

    Section 5 Firmware Upgrade The firmware for the main microprocessor in the Model 2018 can be upgraded via the front panel COMM port. The most current version of firmware is available on the Reno A & E web site (www.renoae.com) in the support section.

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