Related Manuals for Danaher Motion Kollmorgen SERVOSTAR SP3
Summary of Contents for Danaher Motion Kollmorgen SERVOSTAR SP3
- Page 1 Danaher Motion SERVOSTAR® SP3 Power Block Installation Manual KOLLMORGEN giving our customers freedom of design M-SS-010-0104 www.szcxi.com | From ：KOLLMORGEN...
- Page 2 Record of Manual Revisions ISSUE NO. DATE REVISIONS 08/01/01 Initial Release 01/16/02 Correction to AC wiring description; addition of Watchdog description February, 2003 Rename connector C8 to C5 Hardware spec: remove reference to C7 (Weidmuller) Troubleshooting: add description of “F” fault (PWM Frequency) February, 2003 Maximum PWM frequency is 15.5kHz Added definition of C5 mating connector...
- Page 3 Safety Instructions Only qualified personnel are permitted to transport, assemble, commission, and maintain this equipment. Properly qualified personnel are persons who are familiar with the transport, assembly, installation, commissioning and operation of motors, and who have the appropriate qualifications for their jobs. The qualified personnel must know and observe the following standards and regulations: IEC 364 resp.
- Page 4 Directives and Standards ® The SERVOSTAR SP3 Power Block has been successfully tested and evaluated to meet UL/cUL 508C for the U.S. and Canadian markets. This standard outlines the minimum requirements for electrically operated power conversion equipment (frequency converters and servo amplifiers), which are intended to eliminate the risk of fire, electric shock, or injury to persons, being caused by such equipment.
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Page 5: Table Of Contents
Kollmorgen Safety Instructions Table of Contents READ BEFORE INSTALLING....................1 UNPACKING AND INSPECTING....................3 ......................3 ARRANTY NFORMATION ..........................3 SE AS DIRECTED ..........................4 UMBER ......................5 LECTRICAL PECIFICATIONS MOUNTING...........................7 ......................7 ARDWARE PECIFICATIONS ........................8 UTLINE IMENSIONS ........................8 OUNTING RACTICES CE F ......................9 ILTERING ECHNIQUES Input Power Filtering........................9 Motor Line Filtering .......................10 I/O Filtering ..........................11 ..........................12... - Page 6 Kollmorgen Safety Instructions ........................25 URRENT CALING ........................26 USTOMER UPPORT ® SERVOSTAR SP3 Power Block www.szcxi.com | From ：KOLLMORGEN...
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Page 7: Read Before Installing
Kollmorgen Read Before Installing READ BEFORE INSTALLING ® This manual is provided with your product to assist you in getting your SERVOSTAR Power Block installed and operational. High voltage can be hazardous to personnel and equipment. Be sure a qualified electrician works on this equipment. - Page 8 Kollmorgen Read Before Installing For the Standard option: Connect the cable C2. Connect the 8F Delta Tau accessory. Configure the SP3 Power Block for your particular motor, if this was not done at the factory. Tune the SP3 Power block for the load and desired performance. Enable the system.
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Page 9: Unpacking And Inspecting
Kollmorgen Unpacking and Inspecting UNPACKING AND INSPECTING Open the box and remove all the contents. Check to ensure there is no visible damage to any of the equipment. Electronic components in this amplifier are design-hardened to reduce static sensitivity. However, proper procedures should be used when handling to avoid damage to equipment. -
Page 10: Part Number
Danaher Motion Kollmorgen guarantees the conformance of the servo amplifiers with the standards for industrial areas stated in the front of this manual only if Danaher Motion Kollmorgen delivers the components (motors, cables, amplifiers etc). -
Page 11: Electrical Specifications
Kollmorgen Unpacking and Inspecting ELECTRICAL SPECIFICATIONS Product Model CP303 CP306 CP310 ) Nominal ±10% 110-230 Voltage (Vac 115Vac 1φ / 3φ 230Vac 1φ / 3φ 3φ only Line Frequency 47-63 0.44 0.89 KVA at 115 (1φ) Continuous Current (amps) at 115VAC Peak Current (amps) for 500 mSec 115VAC 11.7 23.1... - Page 12 Kollmorgen Unpacking and Inspecting Regen Information Product Model Cx03 Cx06 Cx10 Peak current (amps) External Shunt Regulator Minimum resistance (Ω) Watts Capacitance (Farads) 0.00082 0.00164 Application BUS Voltage (nominal) (VDC) Information (Regen circuit turn-off) (VDC) (Regen circuit turn-on) (VDC) External Regen Kits ERH-26 ®...
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Page 13: Mounting
Kollmorgen Mounting MOUNTING The SERVOSTAR system should be operated and stored under the environmental conditions stated in the electrical specification tables. The system may be operated in higher temperature ambient conditions with a derating applied. Check with the factory for derating information. Attention to proper installation and field wiring are of prime importance to ensure long-term and trouble-free operation. -
Page 14: Outline Dimensions
Kollmorgen Mounting OUTLINE DIMENSIONS CP310 99.0 [3.90] CP3 06 88.4 [3.48] CP3 03 67.4 [2.65] 36.5 15.5 163.0 [1.44] [.61] [6.42] [.08] 3 x 5.5 [.22] [.61] 2x ∅ 10.0 [.39] 256.0 244.0 216.0 [10.08] [9.61] [8.50] 33.7 [1.33] MOUNTING PRACTICES The Kollmorgen SERVOSTAR series of electronic system components are designed for panel assembly. -
Page 15: Ce Filtering Techniques
Input Power Filtering The Danaher Motion Kollmorgen SERVOSTAR electronic system components require EMI filtering in the input power leads to meet the conducted emission requirements for the industrial environment. This filtering blocks conducted-type emissions from exiting onto the power lines and provides a barrier for power line EMI. -
Page 16: Motor Line Filtering
Kollmorgen Mounting • Filters are provided with an earth connection. All ground connections should be tied to ground. • Filters can produce high leakage currents. Filters must be earthed before connecting the supply! • Do not touch filters for a period of 10 seconds after removing the power supply. Motor Line Filtering Motor filtering may not be necessary for CE compliance of SERVOSTAR systems. -
Page 17: I/O Filtering
Kollmorgen Mounting Common mode currents occur from noise spikes created by the PWM switching frequency of the drive. The use of a ferrite or iron-powder core toroid, as shown in the figure above, places common mode impedance in the line between the motor and the drive. The use of a common mode choke on the motor leads may increase signal integrity of encoder outputs and associated I/O signals. -
Page 18: Grounding
Kollmorgen Mounting The following figure illustrates the use of multiple turns through a clamp-on core. The more turns created, the more impedance is added to the line. Avoid putting the shield in a clamp-on core. It is undesirable to place an impedance in-line with the shield. The use of ribbon cable may be common in many cabinets. -
Page 19: Non-Insulated Cable Clamp
Kollmorgen Mounting Non-insulated Cable Clamp The following figures shows how cable bonding is implemented using non-insulated metallic cable clamps. The first figure demonstrates clamping to the back panel in the vicinity of the drive. The second shows a technique for bonding a terminal strip (for best results, it is recommended not to break the shielding of the cable). - Page 20 Kollmorgen Mounting Thumb screw to tighten down shield to bus bar cable shield compressed on copper bus bar copper bus bar SK(8,14,20) - Shielded terminal block Phoenix Contact - Side View Phoenix Contact -Top View ® SERVOSTAR SP3 Power Block www.szcxi.com | From ：KOLLMORGEN...
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Page 21: System Wiring
Kollmorgen SYSTEM WIRING SYSTEM WIRING The SP3 Power Block is a PWM amplifier designed to drive a servo motor by using a PWM input from an external controller, specifically the Delta Tau Data Systems, Inc. PMAC 2 multi- axis controller. The SP3 consists of a smart power stage and an intelligent interface card for the switching power amplifier. -
Page 22: Logic Power Connector (Optional)
Kollmorgen SYSTEM WIRING E-STOP EXTERNAL RESISTIVE REGEN UNIT (ERH-26) THERMOSTAT RESISTOR NORMALLY OPEN AUXILLARY POWER CONTACTOR FROM MAIN POWER CONTACTOR MOMENTARY PUSHBUTTON TO ENERGIZE MAIN POWER MAIN POWER CONTACTOR SHIELD TO STAR POINT MAIN INPUT POWER FUSE 1 FUSE 2 FUSE 3 STAR POINT... -
Page 23: Standard Option
Kollmorgen SYSTEM WIRING STANDARD OPTION The Standard Option has a single connector. It is located on the front of the unit. Connector C2 interfaces between the SP3 and an external Delta Tau (or compatible) digital interface board, such as the Accessory 8F. Connector C2 is a standard mini-D-36 connector, with the pin descriptions below. -
Page 24: Standard Option Block Diagram
Kollmorgen SYSTEM WIRING The block diagram of the Standard Option is shown below. The Accessory 8F is shown in the figure below, but the SP3 can interface to other accessory boards in the same manner. Standard Option Block Diagram A C Suppl y 7- s eg di s pl ay PW M Int erf ace... -
Page 25: Integrated 8F Option Block Diagram
SYSTEM INTERCONNECT The following sections provide connector information and the system connections up to the motor power and feedback connections. Cabling purchased from Danaher Motion Kollmorgen directly completes the system connections. Customers making their own cables can refer to Appendix A for drive/motor pinout connections. -
Page 26: Connector C2: Encoder Feedback
C1, and only one should be used, since the signals are interconnected within the drive. Danaher Motion Kollmorgen motor cables can be used. Connector C2 is a 25 pin D-sub female with the pin descriptions below. -
Page 27: Connector C3: Pmac Interface
Kollmorgen SYSTEM WIRING Connector C3: PMAC Interface Connector C3 is used for connection to the PMAC. Connector C3 is a 50-pin header with the pin descriptions below. Connector C3 PMAC Interface Pin # SYMBOL FUNCTION DESCRIPTION PMAC_+5V Output / Input +5V Power PMAC_+5V Output / Input... -
Page 28: Connector C4: User Flags
Kollmorgen SYSTEM WIRING Connector C4: User Flags Connector C4 returns status information to the user. Connector C4 is a 9 pin D-sub female with the pin descriptions below. Connector C4 User Flags PIN # SYMBOL FUNCTION DESCRIPTION CD_DGND Ground Analog Common CD_DGND Ground Analog Common... -
Page 29: Troubleshooting
Kollmorgen Troubleshooting TROUBLESHOOTING DISPLAY The 7-segment display on the front of the drive indicates the status of the drive. When the drive is disabled and there are no faults, the display is blank. When the drive is enabled, the decimal point is lit. -
Page 30: Watchdog
Kollmorgen Troubleshooting WATCHDOG In order to prevent the Watchdog fault from being triggered, the following power up sequence must be used: Power up the PMAC2 controller Connect the SP3 to the PMAC2 controller Turn the 24 VDC power on (for units that are supplied with separate 24V logic power) Turn the AC power on. -
Page 31: Over-Current Shut-Down
Kollmorgen Troubleshooting OVER-CURRENT SHUT-DOWN DIP switches 1 and 4 enable or disable the over-current shut-down (fault display “t1”). The SP3 does not generate the current command, so the SP3 has no way of limiting the current besides a full shut-down. An over-current fault is generated if peak current is drawn for 1 second, or if 2/3 peak current is drawn for 2 seconds. - Page 32 Troubleshooting CUSTOMER SUPPORT Danaher Motion is committed to quality customer service. Our goal is to provide the customer with information and resources as soon as they are needed. In order to serve in the most effective way, contact your local sales representative for order status and delivery information, product information and literature, and application and field technical assistance.
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