Danaher Motion DBL Series Manual
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Danaher Motion DBL Series Manual

Synchronous servomotors
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Synchronous Servomotors
Series DBL/DBK
Technical description, Installation, Commissioning
Edition 05/2001

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Summary of Contents for Danaher Motion DBL Series

  • Page 1 Synchronous Servomotors Series DBL/DBK Technical description, Installation, Commissioning Edition 05/2001...
  • Page 2 Choose your Motor: Page Type Flange Standstill torque Þ 22 DBL1 0,1..0,2 Þ 26 DBL2 0,4..0,8 Þ 30 DBL3 0,65..3 Þ 34 DBL4 2,6..9,5 Þ 38 DBL5 10,5..22 Þ 42 DBL6 22..29 Þ 46 DBL7 26..40 Þ 50 DBL8 40...115 Þ...

  • Page 3: Table Of Contents

    Danaher Motion Contents 05/2001 Contents P a g e Contents ................3 Safety Notes .

  • Page 4: Safety Notes

    Safety notes / Symbols Danaher Motion 05/2001 Safety Notes Only properly qualified personnel are permitted to perform such tasks as transport, assembly, commissioning and maintenance. Properly qualified personnel are persons who are familiar with the transport, assembly, installation, commissioning and operation of motors, and who have the appropriate qualifications for their jobs.

  • Page 5: Important Notes

    Danaher Motion Important notes 05/2001 Important Notes Servomotors are precision equipment. The flange and shaft are especially vulnerable during storage and assembly — so avoid brute force. Precision requires delicacy. It is important to use the locking thread which is provided to tighten up couplings, gear wheels or pulley wheels and warm up the drive components, where possible.

  • Page 6: Manufacturer Declaration

    Manufacturer Declaration Danaher Motion 05/2001 Manufacturer declaration According to the EG-Machine-guideline 89/392/EEC, appendix II B We, the company Kollmorgen Seidel GmbH & Co. KG Wacholderstrasse 40-42 40489 Düsseldorf declare, that the product Motor series DBL/DBK (Typen DBL1, DBL2, DBL3, DBL4, DBL5, DBL6, DBL7, DBL8, DBK4, DBK5, DBK6, DBK7)

  • Page 7: I General

    Danaher Motion General 05/2001 General About this manual This manual describes the DBL/DBK series of synchronous servomotors (standard version). Among other things, you find information about: General description, standard version of the motors Chapter I Installation, Commissioning, Wiring Chapter II...

  • Page 8: Design Of The Motors

    General Danaher Motion 05/2001 Design of the motors Synchronous servomotors in the DBL/DBK series are brushless DC motors for demand- ing servo applications. When combined with our digital servo-amplifiers they are espe- cially suited for positioning tasks in industrial robots, machine tools, transfer lines etc.

  • Page 9: Standard Features

    Danaher Motion General 05/2001 - E.4.929.4/09 Standard features I.5.1 Style The basic style for the DBL/DBK synchronous motors is style IM B5 according to DIN42950. The permitted mounting positions may be read from the technical data of the motor series.

  • Page 10: Insulation Material Class

    General Danaher Motion 05/2001 - A.4.031.1/35 I.5.6 Insulation material class The motors come up to insulation material class F according to DIN 57530. I.5.7 Vibration class The motors are made to vibration class N according to DIN ISO 2373. I.5.8...

  • Page 11: Options

    Danaher Motion General 05/2001 Options — Holding brake Built-in holding brake (Þ I.5.10). Motor length increases by the holding brake. — Radial shaft-sealing rings A radial shaft-sealing ring can be supplied at extra charge to seal against oil mist and oil spray. This increases the protection rating of the shaft bushing to IP65. The sealing ring is not suitable for dry running.

  • Page 12: Model Number Description

    General Danaher Motion 05/2001 I.7.1 Model number description In preparation Motor series DBL/DBK...

  • Page 13: Installation / Commissioning

    If a servo-amplifier of the series SERVOSTAR™ 601 ..620 is used and the mo- tor cable exceeds 25m, a boxed choke (type 3YL-xx, manufactured by Danaher Motion) and motor leads with the following diameters must be used: Servo amplifier Choke box Max.

  • Page 14: Ii.2 Assembly / Wiring

    Installation / Commissioning Danaher Motion 05/2001 II.2 Assembly / Wiring Only qualified staff with knowledge of mechanical engineering are permitted to assemble the motor. Only staff qualified and trained in electrical engineering are allowed to wire up the motor. The procedure is described as an example. A different method may be appropriate or necessary, depending on the application of the equipment.
  • Page 15 Danaher Motion Installation / Commissioning 05/2001 The following notes should help you to carry out the assembly and wiring in an appropriate se- quence, without overlooking anything. The site must be free of conductive and aggressive material. Site For V3-mounting (shaft end upwards), make sure that no liquids can enter the bearings.

  • Page 16: Connection Of The Motors

    Installation / Commissioning Danaher Motion 05/2001 II.2.1 Connection of the motors Carry out the wiring in accordance with the valid standards and regulations. Only use our preassembled shielded leads for the resolver and power connections. Connect up the shielding according to the wiring diagrams in the Installation In- structions for the servo-amplifier.

  • Page 17: Ii.2.1.1 Wiring Diagram For Resolver Motors

    Danaher Motion Installation / Commissioning 05/2001 - A.4.043.1/01 II.2.1.1 Wiring diagram for resolver motors Motor series DBL/DBK...

  • Page 18: Ii.2.1.2 Wiring Diagram For Encoder Motors

    Installation / Commissioning Danaher Motion 05/2001 - A.4.043.1/02 II.2.1.2 Wiring diagram for encoder motors Motor series DBL/DBK...

  • Page 19: Ii.3 Commissioning

    Danaher Motion Installation / Commissioning 05/2001 II.3 Commissioning The procedure for commissioning is described as an example. A different method may be appropriate or necessary, depending on the application of the equipment. Only specialist personnel with extensive knowledge in the areas of electrical engineering / drive technology are allowed to commission the drive unit of servo-amplifier and motor.
  • Page 20 Installation / Commissioning Danaher Motion 05/2001 This page has been deliberately left blank. Motor series DBL/DBK...

  • Page 21: Technical Data

    Danaher Motion Technical data 05/2001 Technical data III.1 Definitions Standstill torque M [Nm] The standstill torque can be maintained indefinitely at a speed n=0 min and rated ambi- ent conditions. Rated torque M [Nm] The rated torque is produced when the motor is drawing the rated current at the rated speed.

  • Page 22: Iii.2

    Technical data Danaher Motion 05/2001 III.2 DBL1 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] Standstill current 0,60 0,93 0rms Mains voltage [VAC] Rated speed [min 6000 6000 Rated torque [Nm] 0,09 0,18 Rated current 0,59 0,89 230V...
  • Page 23 Danaher Motion Technical data 05/2001 - A.4.043.4/12 Dimensions (drawing in principle) Pin assignment The motors of the DBL1 series are fitted with loose cables (length approx. 80cm). The cables are stripped, the power cores are additionally fitted with ferrules. The shielding braids are twisted to a cord each.
  • Page 24 Technical data Danaher Motion 05/2001 - A.4.043.3/12, 044.3/01, 42 Radial-/axial forces at the shaft end Performance curves DBL1X00010 DBL1X00020 Motor series DBL/DBK...
  • Page 25 Danaher Motion Technical data 05/2001 This page has been deliberately left blank. Motor series DBL/DBK...

  • Page 26: Iii.3

    Technical data Danaher Motion 05/2001 III.3 DBL2 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] Standstill current 0,93 0,83 1,49 0rms Mains voltage [VAC] 230-480 Rated speed [min 4500 4500 — 4500 Rated torque [Nm] 0,36 0,55 —...
  • Page 27 Danaher Motion Technical data 05/2001 - A.4.043.4/01, 13 Dimensions (drawing in principle) Pin assignment Power connector Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply)
  • Page 28 Technical data Danaher Motion 05/2001 - A.4.043.3/01, 044.3/02, 04, 43 Radial-/axial forces at the shaft end Performance curves DBL2H00040 DBL2H00060 DBL2M00080 Motor series DBL/DBK...
  • Page 29 Danaher Motion Technical data 05/2001 - A.4.044.3/03 DBL2H00080 Motor series DBL/DBK...

  • Page 30: Iii.4

    Technical data Danaher Motion 05/2001 III.4 DBL3 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] 0,65 0,65 Standstill current 0,67 1,08 1,75 0rms Mains voltage [VAC] 230-480 Rated speed [min — 3000 — 3000 — 3000 — Rated torque [Nm] —...
  • Page 31 Danaher Motion Technical data 05/2001 - A.4.043.4/02, 13 Dimensions (drawing in principle) Pin assignment Power connector Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply)
  • Page 32 Technical data Danaher Motion 05/2001 - A.4.043.3/02, 044.3/05, 09, 10 Radial-/axial forces at the shaft end Performance curves DBL3N00065 DBL3H00065 DBL3N00130 Motor series DBL/DBK...
  • Page 33 Danaher Motion Technical data 05/2001 - A.4.044.3/06, 07, 08, 11 DBL3H00130 DBL3M00190 DBL3H00250 DBL3N00300 Motor series DBL/DBK...

  • Page 34: Iii.5

    Technical data Danaher Motion 05/2001 III.5 DBL4 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] Standstill current 0rms Mains voltage [VAC] 230-480 Rated speed [min — 3000 — 3000 — 3000 — Rated torque [Nm] — — —...
  • Page 35 Danaher Motion Technical data 05/2001 - A.4.043.4/03, 13 Dimensions (drawing in principle) Pin assignment Power connector Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply)
  • Page 36 Technical data Danaher Motion 05/2001 - A.4.043.3/03, 044.3/12, 15, 16 Radial-/axial forces at the shaft end Performance curves DBL4N00260 DBL4H00260 DBL4N00530 Motor series DBL/DBK...
  • Page 37 Danaher Motion Technical data 05/2001 - A.4.044.3/13, 14, 17, 18 DBL4H00530 DBL4N00750 DBL4H00750 DBL4N00950 Motor series DBL/DBK...

  • Page 38: Iii.6

    Technical data Danaher Motion 05/2001 III.6 DBL5 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] 10,5 10,5 13,5 13,5 Standstill current 14,1 18,6 10,4 20,0 13,7 0rms Mains voltage [VAC] 230-480 Rated speed [min — 3000 — 3000 —...
  • Page 39 Danaher Motion Technical data 05/2001 - A.4.043.4/04, 13 Dimensions (drawing in principle) Pin assignment Power connector Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply)
  • Page 40 Technical data Danaher Motion 05/2001 - A.4.043.3/04, 044.3/19, 22, 23 Radial-/axial forces at the shaft end Performance curves DBL5N01050 DBL5H01050 DBL5N01350 Motor series DBL/DBK...
  • Page 41 Danaher Motion Technical data 05/2001 - A.4.044.3/20, 21, 24, 25 DBL5H01350 DBL5N01700 DBL5H01700 DBL5N02200 Motor series DBL/DBK...

  • Page 42: Iii.7

    Technical data Danaher Motion 05/2001 III.7 DBL6 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] Standstill current 15,1 17,5 0rms Mains voltage [VAC] 230-480 Rated speed [min — — Rated torque [Nm] — — Rated current — —...
  • Page 43 Danaher Motion Technical data 05/2001 - A.4.043.4/05, 13 Dimensions (drawing in principle) Pin assignment Power connector Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply)
  • Page 44 Technical data Danaher Motion 05/2001 - A.4.043.3/05, 044.3/26, 27 Radial-/axial forces at the shaft end Performance curves DBL6N02200 DBL6N02900 Motor series DBL/DBK...
  • Page 45 Danaher Motion Technical data 05/2001 This page has been deliberately left blank. Motor series DBL/DBK...

  • Page 46: Iii.8

    Technical data Danaher Motion 05/2001 III.8 DBL7 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] Standstill current 17,0 20,0 23,4 0rms Mains voltage [VAC] 230-480 Rated speed [min — — — Rated torque [Nm] — — — Rated current —...
  • Page 47 Danaher Motion Technical data 05/2001 - A.4.043.4/10, 14 Dimensions (drawing in principle) Pin assignment Terminal box Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply)
  • Page 48 Technical data Danaher Motion 05/2001 - A.4.043.3/06, 044.3/28, 29, 30 Radial-/axial forces at the shaft end Performance curves DBL7N02600 DBL7N03200 DBL7N04000 Motor series DBL/DBK...
  • Page 49 Danaher Motion Technical data 05/2001 This page has been deliberately left blank. Motor series DBL/DBK...

  • Page 50: Iii.9

    Technical data Danaher Motion 05/2001 III.9 DBL8 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] Standstill current 0rms Mains voltage [VAC] 230-480 Rated speed [min — — — — Rated torque [Nm] — — — — Rated current —...
  • Page 51 Danaher Motion Technical data 05/2001 - A.4.043.4/11, 14 Dimensions (drawing in principle) Pin assignment Terminal box Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply)
  • Page 52 Technical data Danaher Motion 05/2001 - A.4.043.3/07, 044.3/33, 34 Radial-/axial forces at the shaft end Performance curves DBL8N04000 DBL8N06800 Motor series DBL/DBK...
  • Page 53 Danaher Motion Technical data 05/2001 - A.4.044.3/31, 32 DBL8L09300 DBL8L11500 Motor series DBL/DBK...

  • Page 54: Iii.10 Dbk4

    Technical data Danaher Motion 05/2001 III.10 DBK4 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] Standstill current 0rms Mains voltage [VAC] 230-480 Rated speed [min — 3000 — 3000 Rated torque [Nm] — — Rated current — 1,85 —...
  • Page 55 Danaher Motion Technical data 05/2001 - A.4.043.4/06, 13 Dimensions (drawing in principle) Pin assignment Power connector Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply)
  • Page 56 Technical data Danaher Motion 05/2001 - A.4.043.3/08, 044.3/35, 44 Radial-/axial forces at the shaft end Performance curves DBK4N00100 DBK4H00100 Motor series DBL/DBK...
  • Page 57 Danaher Motion Technical data 05/2001 - A.4.044.3/45, 46 DBK4N00160 DBK4H00160 Motor series DBL/DBK...

  • Page 58: Iii.11 Dbk5

    Technical data Danaher Motion 05/2001 III.11 DBK5 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] Standstill current 0rms Mains voltage [VAC] 230-480 Rated speed [min — 3000 — 3000 Rated torque [Nm] — — Rated current — 3,94 —...
  • Page 59 Danaher Motion Technical data 05/2001 - A.4.043.4/07, 13 Dimensions (drawing in principle) Pin assignment Power connector Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply)
  • Page 60 Technical data Danaher Motion 05/2001 - A.4.043.3/09, 044.3/36, 37, 47 Radial-/axial forces at the shaft end Performance curves DBK5N00210 DBK5H00210 DBK5N00430 Motor series DBL/DBK...
  • Page 61 Danaher Motion Technical data 05/2001 - A.4.044.3/48 DBK5H00430 Motor series DBL/DBK...

  • Page 62: Iii.12 Dbk6

    Technical data Danaher Motion 05/2001 III.12 DBK6 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] Standstill current 0rms Mains voltage [VAC] 230-480 Rated speed [min — — Rated torque [Nm] — — Rated current — — 230V Rated power [kW] —...
  • Page 63 Danaher Motion Technical data 05/2001 - A.4.043.4/08, 13 Dimensions (drawing in principle) Pin assignment Power connector Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply)
  • Page 64 Technical data Danaher Motion 05/2001 - A.4.043.3/10, 044.3/38, 39 Radial-/axial forces at the shaft end Performance curves DBK6N00350 DBK6N00700 Motor series DBL/DBK...
  • Page 65 Danaher Motion Technical data 05/2001 This page has been deliberately left blank. Motor series DBL/DBK...

  • Page 66: Iii.13 Dbk7

    Technical data Danaher Motion 05/2001 III.13 DBK7 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] 19,5 Standstill current 11,8 0rms Mains voltage [VAC] 230-480 Rated speed [min — — — Rated torque [Nm] — — — Rated current —...
  • Page 67 Danaher Motion Technical data 05/2001 - A.4.043.4/09, 13 Dimensions (drawing in principle) Pin assignment Power connector Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply)
  • Page 68 Technical data Danaher Motion 05/2001 - A.4.043.3/11, 044.3/40, 41, 49 Radial-/axial forces at the shaft end Performance curves DBK7N00650 DBK7N01200 DBK7N01950 Motor series DBL/DBK...

  • Page 69: Appendix

    Danaher Motion Appendix 05/2001 Appendix IV.1 Delivery package, transport, storage, maintenance, disposal Delivery package:— Motor from the DBL/DBK series — Technical description (documentation), 1 copy per delivery — Motor package leaflet (short info) Transport: — Climate category 2K3 to EN 50178 —...

  • Page 70: Iv.2 Fault-Finding

    Appendix Danaher Motion 05/2001 IV.2 Fault-finding The following table is to be seen as a “First Aid” box. There can be a large number of dif- ferent reasons for a fault, depending on the particular conditions in your system. The fault causes described below are mostly those which directly influence the motor.

  • Page 71: Iv.3 Index

    Danaher Motion Appendix 05/2001 IV.3 Index Ambient temperature ... 8 Options ....11 Assembly .
  • Page 72 Choose your motor Page Type Flange Standstill torque Þ 22 DBL1 0,1..0,2 Þ 26 DBL2 0,4..0,8 Þ 30 DBL3 0,65..3 Þ 34 DBL4 2,6..9,5 Þ 38 DBL5 10,5..22 Þ 42 DBL6 22..29 Þ 46 DBL7 26..40 Þ 50 DBL8 40...115 Þ...

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