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ITW Mima Girotec RDL 1800 Service And Installation Manual

ITW Mima Girotec RDL 1800 Service And Installation Manual

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Service and Installation Manual
Machine parts and electrical drawings
G2504 Girotec RDL 1800
G0804 Girotec PL 2000/PLB 2000
G1005 Girotec ST 2000/STB 2000
G1205 Girotec ST 1800
G2905 Girotec ST3 2000
G1304 Girotec WT2 2000
V3.3
G1504 Girotec WT3 2000

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Summary of Contents for ITW Mima Girotec RDL 1800

  • Page 1 Service and Installation Manual Machine parts and electrical drawings G2504 Girotec RDL 1800 G0804 Girotec PL 2000/PLB 2000 G1005 Girotec ST 2000/STB 2000 G1205 Girotec ST 1800 G2905 Girotec ST3 2000 G1304 Girotec WT2 2000 V3.3 G1504 Girotec WT3 2000...
  • Page 2: Installation

    INSTALLATION Selecting Unpacking Setting up the installation site The installation site 1. Remove the plastic sheet packaging . 1. Remove the will have to satisfy machine from the following 2. Open the transport box crate using crane conditions: or forklift truck and 3.
  • Page 3 INSTALLATION Connect the Setting up the power supply ST and WT machines: 1. Fasten the wall mounting bracket The machine is ready appropriate to operate once the place. plug has been placed in a suitable 230 volt supply outlet. 2. After vertical alignment of the PL Machine: machine the floor...
  • Page 4 KEEP UP INSTRUCTION Weekly -Wipe off dust and dirt from the whole machine using dry cloth. -Wipe off dust and dirt from the film distributor using dry cloth( especially from the photocell). - Wipe off dust and dirt from the film distributor roller (1) using cloth with cleaning spray Monthly -Wipe off dust and dirt from the guiding profile (3) using cloth with cleaning spray.
  • Page 5 KEEP UP INSTRUCTION Check that the brake plate has a minimum of 0,5 mm material (a) Functionality of film brake system V3.3...
  • Page 6 KEEP UP INSTRUCTION Lubricate the brake system bushing.(1). Be careful that lubricant does not reach the surface between brake plate and brake roller (2)!! V3.3...
  • Page 7 Kundensienst- und Montageeinleitung Maschinenteile und Strompläne G2504 Girotec RDL 1800 G0804 Girotec PL 2000/PLB 2000 G1005 Girotec ST 2000/STB 2000 G1205 Girotec ST 1800 G2905 Girotec ST3 2000 G1304 Girotec WT2 2000 V3.3 G1504 Girotec WT3 2000...
  • Page 8: Montage

    MONTAGE Auswahl des Auspacken Installation von ST Montageortes 1. Die Verpackung aus Kunstoffbogen und 1. Nehmen Sie die Der Montageort soll Festpappe entfernen. Maschine aus der folgenden Bedingungen Holzkiste mit der Hilfe entsprechen: 2. Die Transportkiste öffnen. des Krans oder Gabelstapplers heraus 3.
  • Page 9 MONTAGE Aufbau von WT Netzanschluss Maschinen ST und WT: TRANSFORMATOR Das System ist sofort 1. Die Konsole für nach Anschluß an eine Wansmontage geeignete Steckdose einem geeigneten Ort mit Netzspannung 230 fixieren. Volt betreibsbereit. 2. Nachdem vertikale Lage Blau Braun Braun Blau Maschine PL:...
  • Page 10 WARTUNGSANWEISUNGEN Einmal in der Woche den Staub und die Verschmutzung von der ganzen Maschine mit einem trockenen Lappen entfernen den Staub und die Verschmutzung von dem Folienverteiler und spezieller von der Photozelle mit einem trockenen Lappen den Staub und die Verschmutzung von den Verteilerrollen (1) des Folienverteilers mit Hilfe eines trockenen Lappens und Reinigungsspray entfernen Einmal im Monat - Den Staub und die Verschmutzung von den profilierten Richtungsband (3) mit Hilfe eines Lappens mit...
  • Page 11 WARTUNGSANWEISUNG Überprüfen, ob die Bremsplatte mindestens 0,5 mm Stoff (Stoffe) hat. Funktionalität des Bremssystems für die Folie. V3.3...
  • Page 12 WARTUNGSANWEISUNGEN Die Hülse des Bremssystems einfetten (1). Aufpassen, dass der Schmierstoff nicht die Oberfläche zwischen der Bremsplatte und der Bremsrolle (2) erreicht!!! V3.3...
  • Page 13 Manuel d’entretien et d’installation Composants de la machine et schémas de l’équipement électrique G2504 Girotec RDL 1800 G0804 Girotec PL 2000/PLB 2000 G1005 Girotec ST 2000/STB 2000 G1205 Girotec ST 1800 G2905 Girotec ST3 2000 G1304 Girotec WT2 2000 V3.3...
  • Page 14 INSTALLATION Choix d’un palier Déballage Installation de la d’installation machine ST 1.Enlevez l’emballage de feuilles en plastique et le Le palier d’installation doit carton dur. 1. Sortez la machine correspondre aux de la caisse en exigences suivantes : 2.Ouvrez la caisse de transport. utilisant soit une grue, soit un chariot- POUR DES MACHINES ST et...
  • Page 15 INSTALLATION Installation de la Branchement à machine WT l’alimentation Transformateur électrique 1.Fixez la console de Machines ST et WT: montage mural sur un endroit convenable. Le système est prêt à fonctionner tout de 2.Après suite après que la fiche soit l’établissement de la branchée dans une Bleu...
  • Page 16: Consignes D'entretien

    CONSIGNES D’ENTRETIEN Une fois par semaine - Essuyez la poussière et les saletés de la machine entière en utilisant un chiffon sec. - Essuyez la poussière et les saletés du chariot porte-bobine en utilisant un chiffon sec (particulièrement pour la cellule photo-électrique).
  • Page 17 CONSIGNES D’ENTRETIEN Vérifiez si la plaque de frein possède au minimum 0,5 mm de matériel. Fonctionnalité du système de frein pour le film. V3.3...
  • Page 18 CONSIGNES D’ENTRETIEN Graissez la douille du système de frein (1). Faites attention afin que la graisse n’atteigne pas la surface entre la plaque du frein et le rouleau de frein (2)!! V3.3...
  • Page 19 Instrucciones de servicio y montaje Partes de la máquina y esquemas eléctricas G2504 Girotec RDL 1800 G0804 Girotec PL 2000/PLB 2000 G1005 Girotec ST 2000/STB 2000 G1205 Girotec ST 1800 G2905 Girotec ST3 2000 G1304 Girotec WT2 2000 V3.3 G1504 Girotec WT3 2000...
  • Page 20: Montaje

    MONTAJE Selección de lugar de Desempaquetado Instalación de la montaje 1. Quite el empaquetado de hojas plásticas y cartón duro. El lugar de montaje debe 1. Saque la máquina satisfacer las siguientes de la Caja utilizando 2. Abre la caja de madera para transportar la exigencias: una grúa o una máquina.
  • Page 21 MONTAJE Conexión de la Construcción alimentación de WT TRANSFORMADOR eléctrica Máquinas ST y 1. Fije la consola para montaje en pared lugar oportuno. El sistema está listo para funcionamiento al 2. Después Azul Marrón Marrón Azul poner la clavija en un establecer contacto con voltaje de posición...
  • Page 22 INSTRUCCIONES PARA MANTENIMINTO - Quite el polvo y las impurezas de toda la máquina con una toalla seca. Semanalmente - Desempolve con un paño seco el polvo y las impurezas del distribuidor de la película, y especialmente de la fotocélula). - Desempolve el polvo y las impurezas del rollo plegado (1) del distribuidor de la película, utilizando para tal fin un paño con spray purificador.
  • Page 23: Instrucciones De Mantenimiento

    INSTRUCCIONES DE MANTENIMIENTO Verifique si la placa de de freno tiene un mínimo de 0,5 mm de material. Funcionalidad del sistema de freno de la película. V3.3...
  • Page 24 INSTRUCCIONES PARA MANTENIMIENTO Lubrifique el buje del sistema de freno (1). Tenga cuidado para que no llegue el lubrificante a la superficie entre la placa de freno y el rollo de freno (2)!! V3.3...
  • Page 25 Drawn Model Number Scale Weight Replaced Designer 1:15 200 kg Description Page Date 04.04.2006 2 / 3 Girotec RDL1800 Drawing Number G0153700...
  • Page 26 1200 - Pallet dimension 1056 1350 1895 1650 - Wrapping diameter 2050 - Rotation diameter 180 - Film diameter Drawn Model Number Scale Weight Replaced Designer 1:10 200 kg Description Page Date 3 / 3 04.04.2006 Girotec RDL1800 Drawing Number G0153700...
  • Page 27 Drawn Model Number Scale Weight Replaced Designer 1:15 200 kg Description Page Date 04.04.2006 1 / 3 Girotec RDL1800 Drawing Number G0153700...
  • Page 29 Drawn Model Number Scale Weight Replaced Designer 1:15 190 kg G0143500 / Default Description Page Date 14.12.2005 1 / 3 Girotec PL/PLB 2000 Drawing Number G0143500...
  • Page 30 Drawn Model Number Scale Weight Replaced Designer 1:15 190 kg G0143500 / Default Description Page Date 2 / 3 14.12.2005 Girotec PL/PLB 2000 Drawing Number G0143500...
  • Page 31 1200 - Pallet dimension 1053 1600 1775 1650 - Wrapping diameter 2050 - Rotation diameter 180 - Film diameter Drawn Model Number Scale Weight Replaced Designer 1:10 190 kg Description Page Date 14.12.2005 3 / 3 Girotec PL/PLB 2000 Drawing Number G0143500...
  • Page 33 1 1/2" Drawn Model Number Scale Weight Replaced Designer 1:15 170/330 kg Description Page Date 10.03.2008 1 / 3 Girotec ST/STB 2000 Drawing Number G0137700...
  • Page 34 ( Option for STB ) ( Option for STB ) ( Option for STB ) ( Option for STB ) Drawn Model Number Scale Weight Replaced Designer 1:15 170/330 kg Description Page Date 10.03.2008 2 / 3 ( Option for STB ) Girotec ST/STB 2000 Drawing Number G0137700...
  • Page 35 1200 - Pallet dimension 1054 1650 - Wrapping diameter 1166 2050 - Rotation diameter 1314 180 - Film diameter Drawn Model Number Scale Weight Replaced Designer 1:10 170/330kg Description Page Date 10.03.2008 3 / 3 Girotec ST/STB 2000 Drawing Number G0137700...
  • Page 37 2 3/4" Drawn Model Number Scale Weight Replaced Designer 1:15 180/340 kg Description Page Date 10.03.2008 1 / 3 Girotec ST3/STB3 2000 Drawing Number G0164700...
  • Page 38 ( Option for STB ) ( Option for STB ) ( Option for STB ) ( Option for STB ) Drawn Model Number Scale Weight Replaced Designer 1:15 180/340 kg Description Page Date 10.03.2008 2 / 3 ( Option for STB ) Girotec ST3/STB3 2000 Drawing Number G0164700...
  • Page 39 1200 - Pallet dimension 1224 1920 - Wrapping diameter 1167 2320 - Rotation diameter 1433 180 - Film diameter Drawn Model Number Scale Weight Replaced Designer 1:10 180/340kg Description Page Date 10.03.2008 3 / 3 Girotec ST3/STB3 2000 Drawing Number G0164700...
  • Page 41 Drawn Model Number Scale Weight Replaced Designer 1:12 180 kg Description Page Date 05.09.05 1 / 3 Girotec WT2 2000 Drawing Number G0137500...
  • Page 42 Drawn Model Number Scale Weight Replaced Designer 1:15 180 kg Description Page Date 05.09.05 2 / 3 Girotec WT2 2000 Drawing Number G0137500...
  • Page 43 1200 - Pallet dimension 1053 1154 1650 - Wrapping diameter 2050 - Rotation diameter 180 - Film diameter Drawn Model Number Scale Weight Replaced Designer 1:10 180 kg Description Page Date 30.08.2006 3 / 3 Girotec WT2 2000 Drawing Number G0137500...
  • Page 45 Drawn Model Number Scale Weight Replaced Designer 1:12 190 kg Description Page Date 05.09.05 1 / 3 Girotec WT3 2000 Drawing Number G0137600...
  • Page 46 Drawn Model Number Scale Weight Replaced Designer 1:15 190kg Description Page Date 05.09.05 2 / 3 Girotec WT3 2000 Drawing Number G0137600...
  • Page 47 1200 - Pallet dimension 1223 1920 - Wrapping diameter 1230 2320 - Rotation diameter 180 - Film diameter Drawn Model Number Scale Weight Replaced Designer 1:10 190kg Description Page Date 31.08.2006 3 / 3 Girotec WT3 2000 Drawing Number G0137600...
  • Page 49 Drawn Model Number Scale Weight Replaced Designer 9.155 Description Page Date 07.02.2011 2 / 2 Film Distributor Drawing Number G0223000...
  • Page 51 'UDZQ 0RGHO 1XPEHU 6FDOH :HLJKW 5HSODFHG 'HVLJQHU 'HIDXOW 'HVFULSWLRQ 3DJH 'DWH %UDNH 5ROOHU 'UDZLQJ 1XPEHU...
  • Page 53 33 34 35 24 25 26 DETAIL A Drawn Model Number Scale Weight Replaced Designer G0200900 Description Page Date 22.12.2009 1 / 1 Horizontal Motion Rotary Arm Drawing Number G0200900...
  • Page 55 Drawn Model Number Scale Weight Replaced Designer Description Page Date 24.09.2009 1 / 1 Driving Unit Drawing Number G0201000...
  • Page 57 This document must not be copied without our written premission and the contents thereof must not be imperted to a third party nor be used for any unauthorized purpose contravention will be prosecuted ITW Mima Packaging Systems...
  • Page 59 This document must not be copied without our written premission and the contents thereof must not be imperted to a third party nor be used for any unauthorized purpose contravention will be prosecuted ITW Mima Packaging Systems...
  • Page 61 'UDZQ 0RGHO 1XPEHU 6FDOH :HLJKW 5HSODFHG 'HVLJQHU 'HIDXOW 'HVFULSWLRQ 3DJH 'DWH 'ULYLQJ 8QLW IRU )LOP &DUULDJH 'UDZLQJ 1XPEHU...
  • Page 63 'UDZQ 0RGHO 1XPEHU 6FDOH :HLJKW 5HSODFHG 'HVLJQHU 'HIDXOW 'HVFULSWLRQ 3DJH 'DWH 'ULYLQJ 8QLW IRU )LOP &DUULDJH 'UDZLQJ 1XPEHU...
  • Page 65 Scale Weight Designer Drawn Model Number Replaced Description Page Date 22.07.05 1 / 3 Pallet Truck Drawing Number G0131200...
  • Page 66 Scale Weight Designer Drawn Model Number Replaced 1:2.5 Description Page Date 14.07.2006 2 / 3 Pallet Truck Drawing Number G0131200...
  • Page 67 1350 1509 1772 Scale Weight Designer Drawn Model Number Replaced 1:1.5 Description Page Date 22.03.2006 3 / 3 Pallet Truck Drawing Number G0131200...
  • Page 69 19 20 21 1760 16 17 Drawn Model Number Scale Weight Replaced Designer 1:10 G0143600 / Free system 87.15 kg. Description Page Date 27.02.2007 1 / 1 A-A [1 : 2.5] PL Stand Drawing Number G0143600...
  • Page 71 19 20 21 1760 16 17 A-A [1 : 2.5] Drawn Model Number Scale Weight Replaced Designer 1:10 102.700 G0144700 / Free system Description Page Date 27.02.2007 1 / 1 PLB Stand Drawing Number G0144700...
  • Page 73 )UHH V\VWHP )L[HG V\VWHP 0RGHO 1XPEHU 6FDOH :HLJKW 5HSODFHG 'HVLJQHU 'UDZQ )L[HG V\VWHP 'HVFULSWLRQ 3DJH 'DWH )L[LQJ PHFKDQLVP 'UDZLQJ 1XPEHU...
  • Page 74 7KLV GRFXPHQW PXVW QRW EH FRSLHG ZLWKRXW 7KLV GRFXPHQW PXVW QRW EH FRSLHG ZLWKRXW RXU ZULWWHQ SUHPLVVLRQ DQG WKH FRQWHQWV WKHUHRI RXU ZULWWHQ SUHPLVVLRQ DQG WKH FRQWHQWV WKHUHRI PXVW QRW EH LPSHUWHG WR D WKLUG SDUW\ QRU EH XVHG PXVW QRW EH LPSHUWHG WR D WKLUG SDUW\ QRU EH XVHG IRU DQ\ XQDXWKRUL]HG SXUSRVH FRQWUDYHQWLRQ IRU DQ\ XQDXWKRUL]HG SXUSRVH FRQWUDYHQWLRQ ZLOO EH SURVHFXWHG...
  • Page 76 Drawn Model Number Scale Weight Replaced Designer 49.430 Description Page Date 31.05.2011 1 / 1 Base ST Drawing Number G0229700...
  • Page 78 1167 1560 Drawn Model Number Scale Weight Replaced Designer 1:10 200.700 Description Page Date 06.06.2011 1 / 1 Base STB Drawing Number G0229900...
  • Page 80 Drawn Model Number Scale Weight Replaced Designer 128 kg Description Page Date 06.06.2011 1 / 1 Power Box Drawing Number G0230000...
  • Page 82 This document must not be copied without our written premission and the contents thereof must not be imperted to a third party nor be used for any unauthorized purpose contravention will be prosecuted ITW Mima Packaging Systems...