SMC Networks VF1000 Series Instruction Manual

VF1000-TF2Z509EN
ORIGINAL INSTRUCTIONS
Instruction Manual
5 Port Solenoid Valve
Series VF1000/3000/5000
The intended use of this valve is to control the movement of an actuator.
1 Safety Instructions
These safety instructions are intended to prevent hazardous situations
and/or equipment damage. These instructions indicate the level of
potential hazard with the labels of "Caution," "Warning" or "Danger."
They are all important notes for safety and must be followed in addition
*1)
to International Standards (ISO/IEC) , and other safety regulations.
*1)
ISO 4414: Pneumatic fluid power - General rules relating to systems.
ISO 4413: Hydraulic fluid power - General rules relating to systems.
IEC 60204-1: Safety of machinery - Electrical equipment of machines.
(Part 1: General requirements)
ISO 10218-1: Robots and robotic devices - Safety requirements for
industrial robots - Part 1: Robots.
• Refer to product catalogue, Operation Manual and Handling
Precautions for SMC Products for additional information.
• Keep this manual in a safe place for future reference.
Caution indicates a hazard with a low level of risk which, if
Caution
not avoided, could result in minor or moderate injury.
Warning indicates a hazard with a medium level of risk
Warning
which, if not avoided, could result in death or serious injury.
Danger indicates a hazard with a high level of risk which, if
Danger
not avoided, will result in death or serious injury.
Warning
• Always ensure compliance with relevant safety laws and
standards.
• All work must be carried out in a safe manner by a qualified person in
compliance with applicable national regulations.
• If this equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be
impaired.
Caution
• The product is provided for use in manufacturing industries only. Do
not use in residential premises.
2 Specifications
2.1 Valve specifications
Model VF1000 VF3000
Fluid Air
Operating Standard 2 position single/3 position 0.15 to 0.7
pressure
2 position double 0.1 to 0.7
range
High 2 position single/3 position 0.15 to 1.0
[MPa]
pressure 2 position double 0.1 to 1.0
Ambient and fluid temperature [°C] -10 to 50 (No freezing)
Flow characteristics Refer to catalogue
Response time [ms] Refer to catalogue
Duty cycle Contact SMC
Min. operating frequency 1 cycle / 30 days
2 position single/double 10
3 position -
Max. operating
frequency [Hz] Low wattage 2 position 5
type
3 position - 3
2 Specification - continued
Manual override
Push-turn locking (slotted/lever) type
Lubrication
Note 1)
Impact/Vibration resistance [m/s2] 300/50 (150/30 for Low wattage type)
Enclosure (based on IEC60529)
Mounting orientation
Weight
Table 1.
Note 1) Impact resistance: No malfunction occurred when it was tested with a drop
tester in the axial direction and at right angles to the main valve and
armature; in both energized and de-energised states and for every time in
each condition. (Values quoted are for a new valve)
Vibration resistance: No malfunction occurred in a one-sweep test between
45 and 2000 Hz. Tests are performed at both energized and de-energized
states in the axial direction and at right angles to the main valve and
armature. (Values quoted are for a new valve).
Note 2) When using IP65, select main/pilot valve common exhaust type.
2.2 Solenoid specifications
G/H, L/M(N/O) D(O), Y(O), T
Type/Pilot valve
V211##-### V212##-#
DC [VDC]
Coil rated
24, 100, 110,
voltage
AC [VAC] 24
200, 220, 240
Grommet,
DIN/Conduit
Electrical entry L/M-type
terminal
plug connector
Coil insulation class
Allowable voltage
±10% of rated voltage
fluctuation
24 VAC 1.5 (1.55) 1.5 (1.75)
100 VAC
110 VAC
Apparent
115 VAC
power [VA]
200 VAC - 1.55 (1.7)
Note 4)
220 VAC
230 VAC
240 VAC
Standard 1.5 (1.55) 1.5 (1.75)
Power
Note 5)
With power 0.55 0.75
consumption
saving Starting 1.55, Starting 1.75,
Note 4)
[W]
circuit Holding 0.55 Holding 0.75
Surge voltage suppressor Diode (Non-polar type: Varistor)
AC Neon light
Indicator light LED
DC
Table 2.
Note 1) Common solenoid between 110 VAC and 115 VAC, and between 220 VAC
and 230 VAC.
Note 2) Allowable voltage fluctuation is –15% to +5% of the rated voltage for 115
VAC or 230 VAC.
Note 3) Since voltage drops due to the internal circuit in S, Z, T types (with power
saving circuit), the allowable voltage fluctuation should be within the
following range. 24 VDC: –7% to +10% 12 VDC: –4% to +10%.
Note 4) Bracketed values (#) refers to with indicator light.
Note 5) Refer to Specific Product Precautions 4 in catalogue.
2.3 Manifold specifications
2.3.1 Body ported valve manifold
Series VF1000 VF3000
Manifold VV5F1-30 VV5F1-31 VV5F3-30
VF5000
EXH port type Common Individual Common
1(P) size 1/8 1/4
2(B), 4(A) size 1/8 1/8, 1/4
3(R/EB),
1/8 M5 x 0.8 1/4
5 (R/EA) size
Applicable VF1#30 VF3#30
valve model VF1#33 VF3#33
Stations 2 to 20
Table 3.
2.3.2 Base mounted valve manifold
5
Series VF3000
3
Manifold VV5F3-40
EXH port type Common
-
1(P) size 1/4
2 Specification - continued
Non-locking push type, 2(B), 4(A) size
3(R/EB), 5 (R/EA) size
Not required
Pilot exhaust (PE) size
Applicable valve model
Note 2) Note 1)
IP40 (IP65 for D, Y, T) Stations
Unrestricted
Refer to catalogue
Note 1) Supply pressure to 1(P) ports and exhaust pressure from R ports on both
sides for 10 or more station for VF3000, or for 5 or more stations for
VF5000.
2.4 Pneumatic symbol
Refer to catalogue.
2.5 Indicator light
Refer to catalogue for indicator light location.
2.6 Special products
Low wattage
Special products (-X) might have specifications different from those
specification
shown in this section. Contact SMC for specific drawings.
12, 24
3 Installation
100, 110, 200, 220
3.1 Installation
Grommet, DIN terminal
L/M-type
plug
• Do not install the product unless the safety instructions have been read
connector
and understood.
Class B
3.2 Environment
Note 1) Note 2) Note 3)
-
• Do not use in an environment where corrosive gases, chemicals, salt
0.78 (0.87)
water or steam are present.
0.86 (0.89)
• Do not use in an explosive atmosphere.
0.94 (1.07)
• Do not expose to direct sunlight. Use a suitable protective cover.
-
1.15 (1.30
• Do not install in a location subject to vibration or impact in excess of
1.27 (1.46)
the product's specifications.
1.39 (1.60)
• Do not mount in a location exposed to radiant heat that would result in
-
temperatures in excess of the product's specifications.
• Products compliant with IP65 enclosures are protected against dust
0.35 (0.4) 0.35 (0.45)
and water, however, these products cannot be used in water.
Note 5)
• Products compliant with IP65 enclosures satisfy the specifications by
-
mounting each product properly. Be sure to read the Specific Product
Precautions for each product.
- Neon light
3.3 Piping
LED
• Before connecting piping make sure to clean up chips, cutting oil, dust
etc.
• When installing piping or fittings, ensure sealant material does not
enter inside the port. When using seal tape, leave 1 thread exposed
on the end of the pipe/fitting.
• Tighten fittings to the specified tightening torque.
Model
Body ported VF1000
(Low wattage specification)
Body ported VF1000 (Standard)
VF5000
VV5F5-20 VV5F5-21
Body ported VF3000
Common Common
(Standard/Low wattage specification)
3/8 1/2
1/4, 3/8 1/4, 3/8
Base mounted VF3000 sub-plate
(Standard/Low wattage specification),
3/8 1/2
Body ported/Base mounted VF5000
VF5#20 sub-plate
VF5#23
Base mounted VF5000 sub-plate
2 to 10 2 to 15
• Refer to 2.3 for manifold port sizes.
VF5000
VV5F5-40
Common
3/8
3 Installation - continued
1/4 1/4 3.3.1 One-touch fittings
1/4 3/8
- M5 x 0.8
When fittings are used, they may interfere with one another depending
VF3#40, VF3#43 VF5#44
on their types and sizes. Therefore, the dimensions of the fittings to be
2 to 20 2 to 10-
used should first be confirmed in their respective catalogues. Refer to
Table 4.
catalogue for fittings compliant with VF series. If the fitting within the
applicable range is selected, there will not be any interference.
3.3.2 Precautions on other tube brands
Refer to the Specific Product Precautions in the fittings and tubing
catalogue.
3.4 Lubrication
• SMC products have been lubricated for life at manufacture, and do not
Warning
require lubrication in service.
• If a lubricant is used in the system, refer to catalogue for details.
3.5 Air supply
• Use clean air. If the compressed air supply includes chemicals,
synthetic materials (including organic solvents), salinity, corrosive gas
Warning
etc., it can lead to damage or malfunction.
• Install an air filter upstream of the valve. Select an air filter with a
filtration size of 5 μm or smaller.
Warning
3.6 Manual override
• Regardless of an electric signal for the valve, the manual override is
used for switching the main valve. Since connected equipment will
operate when the manual override is activated, confirm that conditions
are safe prior to activation.
• Locked manual overrides might prevent the valve responding to being
electrically de-energised or cause unexpected movement in the
equipment.
• Refer to the catalogue for details of manual override operation.
• Do not apply excessive torque when turning the locking type manual
override (0.1 N·m or less).
3.7 Mounting
• Ensure gaskets are in good condition, not deformed and are dust and
Caution
debris free.
• When mounting valves ensure gaskets are present, aligned and
securely in place and tighten the M4 (M4 x 39.5 for VF1000/3000, M4
x 48 for VF5000) mounting screws to a torque of 1.4 N∙m.
3.8 Electrical circuits
Port Tightening • Surge suppression should be specified by using the appropriate part
Thread
torque [N·m]
number. If a valve type without suppression (Type 'Nil') is used,
1(P), 2(B), 3(EB),
suppression must be provided by the host controller as close as
4(A), 5(EA)
possible to the valve.
M5 1 to 1.5
• Please connect correctly the lead wires to + (positive) and – (negative)
3(EB), 5(EA)
1(P), 2(B), 4(A)
indications on the connector. (For non-polar type, the lead wires can
1(P), 2(B), 4(A)
be connected to either one.)
• When the valve with polarity protection diode is used, the voltage will
3(EB), 5(EA) 1/8 3 to 5
1(P), 2(B), 4(A) drop by approx. 1 V. Therefore, pay attention to the allowable voltage
fluctuation (For details, refer to the solenoid specifications of each type
1(P), 2(B), 4(A)
of valve).
1(P), 2(B), 3(EB), 1/4 8 to 12
• Solenoids, whose lead wires have been pre-wired: + (positive) side red
4(A), 5(EA)
and – (negative) side black.
1(P), 2(B), 3(EB),
3/8 15 to 20
4(A), 5(EA)
1(P), 2(B), 3(EB),
1/2 20 to 25
4(A), 5(EA)
Table 5.
Caution
Caution
Caution
Warning
Caution
Warning
Caution
Caution
Page 1 of 3