Service Schedule - Kohler 15RES Manual

Residential generator sets
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3.2 Service Schedule

Perform maintenance on each item in the service
schedule at the designated intervals for the life of the
generator set.
Perform Service at Intervals Indicated (X)
Fuel System
Check the fuel level and fill as necessary (LP).
Check the solenoid valve operation.*
Check flexible fuel lines and connections. Replace
as necessary.*
Check the fuel piping.*
Lubrication System
Check the oil level and add oil as necessary.
Change the oil.
Replace the oil filter.
Intake/Exhaust System
Inspect and clean the air cleaner element.
Replace the air cleaner element.
Check and clear the exhaust outlet area.
Inspect the exhaust system components.*
Check the installation and operation of CO detec-
tors.
Check the exhaust gas condition during operation.
Cooling System
Check the coolant level and fill as necessary.
Inspect the radiator and hoses.
Check the belt tension and condition.*
Check the coolant protection and tighten the hose
clamps.*
Flush the cooling system.*
Ignition System
Clean and regap the spark plugs.
Replace the spark plugs.
Electrical System
Keep the battery charged and in good condition.]
Check and tighten electrical connections.*
Clean the battery cables as required.]
Engine And Mounting
Check for fuel, coolant, and oil leakage.*[
Retighten all nuts and bolts as required.
Check for visible wear or damage.
Remote Control System
Check the remote control operation.
Generator Set
Exercise the generator set.
Check and clean the interior of the enclosure.
Clean collector ring and inspect brushes.*
* Contact your local authorized Kohler distributor/dealer for service.
[ Read WARNING found at the beginning of manual regarding moving parts.
] Consult battery manufacturer's instructions.
20
Section 3 Scheduled Maintenance
Reference
Before
Section
Starting
Weekly
X
3.4.2
X (24 hr.)
3.4.5
3.4.5
3.6
3.6
3.7
X
3.7
X
3.7
X
3.7
X
3.8.1
X
3.8.1
X
3.11
3.8.1
3.8.4
3.10
3.10
3.9
X
X
X
X
2.3
3.1
100 Hr.
300 Hr.
(3 Mo.)
(6 Mo.)
X
X
X
X (200 hr.)
X (200 hr.)
X
X
X
X
X
X
X
X
400 Hr.
(Yearly)
X
X (800 hr.)
X (800 hr.)
X
X
X
(1000 hr.)
TP-6344 4/09

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