Kohler 15/20CCO Administrator's Manual For Operation And Installation
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Kohler 15/20CCO Administrator's Manual For Operation And Installation

Kohler 15/20CCO Administrator's Manual For Operation And Installation

Rv/mobile generator sets
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Operation and
Installation
RV/Mobile Generator Sets
Models:
15/20CCO
15/20CCFO
15/20CCOZ
15/20CCFOZ
TP-5605 4/97a

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Summary of Contents for Kohler 15/20CCO

  • Page 1 Operation and Installation RV/Mobile Generator Sets Models: 15/20CCO 15/20CCFO 15/20CCOZ 15/20CCFOZ TP-5605 4/97a...
  • Page 2 California Proposition 65 WARNING Engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

  • Page 3: Table Of Contents

    Table of Contents SUBJECT PAGE SUBJECT PAGE Safety Precautions and Instructions ..Cleaning ......3-13 Checking Electrolyte Level .

  • Page 4: Safety Precautions And Instructions

    Safety Precautions and Instructions Accidental Starting A generator set, like any other electromechanical device, can pose potential dangers to life and limb if improperly maintained or operated. The best way to WARNING prevent accidents is to be aware of potential dangers and act safely.
  • Page 5 Exhaust System Battery gases. Explosion can cause severe injury or death. Battery gases can cause an explosion. Do not smoke or permit flame or spark to occur near a WARNING battery at any time, particularly when it is charging. Avoid touching terminals with tools, etc., to prevent burns and sparks that could cause an explosion.
  • Page 6 Hazardous Noise Installing exhaust tail pipe. Carbon monoxide can cause severe nausea, fainting, or death. Install CAUTION exhaust system tail pipe so discharged exhaust gases will not be drawn into vehicle interior through windows, doors, air conditioners, etc. Do not use flexible tail piping because it could crack and allow lethal exhaust fumes to enter the vehicle.
  • Page 7 Hot Parts Short circuits. Hazardous voltage can cause severe injury or death. Short circuits can cause bodily injury and/or equipment damage. Do not contact electrical WARNING connections with tools or jewelry while adjustments are made. Remove wristwatch, rings, and jewelry before servicing equipment.
  • Page 8 Notice Combustible materials. Fire can cause severe injury or death. Hot generator set can ignite debris in compartment. Keep the compartment and generator NOTICE set clean and free of debris and combustible materials to minimize possibility of fire. Do not block fuel/oil drain This generator set has been rewired from its opening in generator set mounting tray.
  • Page 9 Notes VI Safety Precautions and Instructions TP-5605 4/97...

  • Page 10: Introduction

    Introduction All information in this publication represents data manual with equipment for future reference. available at time of printing. Kohler Co. reserves the right to change this literature and the products Equipment service requirements are minimal but are represented without incurring obligation.

  • Page 11: Routine Service Parts

    Routine Service Parts Kohler generator distributor/dealers have a complete listing of parts for each generator set. Contact the local Kohler generator distributor/dealer for service. Part Decsription Kohler Part No. Air cleaner element 258646 Oil filter 229841 Fuel filter 225010 Alternator V-belt...

  • Page 12: Section 1. Specifications

    Section 1. Specifications Introduction Your vehicle is equipped with a dependable Kohler guard of the engine for remote-radiator models and on alternating-current RV/Mobile Generator Set. Service the radiator bracket for in-line radiator models (see requirements of the generator set are minimal, but it is Section 8 “...

  • Page 13: Engine

    Engine Some general engine specifications are listed below. Refer to the appropriate service section and the engine service manual for specific service details. 15 kW 20 kW Manufacturer ............. . Yanmar Model .

  • Page 14: Generator

    Generator Models 15CCO/CCFO/CCOZ/CCFOZ Models 20CCO/CCFO/CCOZ/CCFOZ Model Voltage Amps/ Model Voltage Amps/ Series Code Voltage Wire Pole Series Code Voltage Wire Pole 60 Hz Models: 60 Hz Models: 15CCO 120/240 62.5 15.0 20CCO 120/240 83.3 20.0 15CCO 100/200 75.0 15.0 20CCO 100/200 100.0 20.0...

  • Page 15: Generator Models 15/20 Kw

    Generator Models 15/20 kW Single-Phase Models Three-Phase Models RPM (60-Hz Models) ......1800 .
  • Page 16 1-933 1. Optional AC circuit breaker 19. Mechanical governor 2. Voltage regulator fuse 20. Oil filter 3. Start-stop/preheat switch 21. Fuel filter 4. Fuel solenoid fuse 22. Ground connection 5. Controller fuse 23. Oil drain 6. Hourmeter 24. Fuel pump 7.
  • Page 17 1-933 1. Optional AC circuit breaker 20. Mechanical governor 2. Voltage regulator fuse 21. Oil filter 3. Start-stop/preheat switch 22. Coolant drain 4. Fuel solenoid fuse 23. Ground connection 5. Controller fuse 24. Oil drain 6. Hourmeter 25. Fuel inlet connection point 7.

  • Page 18: Section 2. Operation

    Section 2. Operation To ensure continued satisfactory operation, check the NOTE following items before each startup and at regular Do not energize block heater before filling cooling intervals. system. Before energizing block heater, run engine until it is warm and refill radiator to purge air from the system. Immerse heater element in coolant to prevent block Prestart Checklist heater failure.

  • Page 19: Controller (Single-Phase)

    Controller (Single-Phase) Depending on application, the Kohler relay controller AC Circuit Breaker (optional). Circuit breaker trips may be located at the set or at a location remote from the when a fault is detected in the output circuit. Used to generator.

  • Page 20: Controller (Three-Phase)

    Controller (Three-Phase) For identification of three-phase controller, see Generator Start and Stop Preheat Switch serves the Figure 2-3. dual function of generator operation and generator preheat. When pressed to the preheat position, the preheat switch aids in cold weather starting. Refer to Start/Stop and Preheating procedures following.

  • Page 21: Preheat Feature

    Preheat Feature Fault Shutdowns During cold weather starts (below 23_ F [--5_ C]), place Low Oil Pressure controller start switch in STOP/PREHEAT position for Shutdown Switch 15 to 20 seconds before attempting to start the generator set. This provides energizing of the air heater The low oil pressure (LOP) shutdown feature protects coil.

  • Page 22: High Water Temperature Shutdown Switch

    If the fuse is generator. replaced and then blows again, have the generator set NOTE examined authorized Kohler service distributor/dealer. The high water temperature (HWT) shutdown switch is not a low coolant level switch. Maintain proper coolant 10-Amp Controller-Input Fuse (Single-Phase) or level to enable HWT switch to function.
  • Page 23 Three-Phase Controller Single-Phase Controller 1-933 Spec PA-135322 1. 10-amp fuel solenoid fuse 4. Optional AC circuit breaker 2. 10-amp controller-input fuse or circuit breaker 5. DC circuit breaker 3. 10-amp PBIIIE voltage regulator fuse Figure 2-6. Circuit Protection 2-6 Operation TP-5605 4/97...

  • Page 24: Section 3. Scheduled Maintenance

    (clean Items identified with asterisks (**) should be performed cylinder head, inspect valves, check compression, etc.) only by an authorized Kohler service dealer/distributor. and generator (replace bearing, inspect wiring, remove Tools and instruments required for these additional debris, etc.) at the earliest indication that a serious...
  • Page 25 ......* Service more frequently if operated in dusty areas. ** Should be performed by an authorized Kohler Service Dealer/Distributor. 3-2 Scheduled Maintenance...

  • Page 26: Lubrication System

    Lubrication System Oil Selection Oil Check The selection of engine oil is very important to a diesel Check crankcase oil level daily or before each start to engine. If an unsuitable oil is used or an oil change is ensure that the level is in the safe range. To check oil neglected, damage and a shorter engine life may result.

  • Page 27: Oil Change

    Oil Change On a new engine, change the oil after the first 50 hours of operation and thereafter at 100-hour intervals or 3 months, whichever occurs first. Change oil more frequently under dirty, dusty conditions. Change oil while the engine is still warm. 1.

  • Page 28: Oil Filter

    Oil Filter 1. Loosen oil filter by turning with a filter wrench in a counterclockwise direction. Use rags to clean up Replace the oil filter for the first time after 50 hours or spilled oil. Remove and discard. 1 month of operation and then every 100 hours or 2.

  • Page 29: Fuel System

    Fuel System Specification Fuel Filter Use a clean, good quality No. 2-D (DIN 51 601) diesel The fuel filter serves to remove water and dirt contained fuel oil. The fuel must meet the requirements of the in the fuel. The fuel filter element is paper and no American Society of Testing and Materials (ASTM) attempt should be made to clean it.

  • Page 30: Bleeding The Fuel System

    Bleeding the Fuel System Draining fuel system. Explosive fuel vapors can cause severe injury or death. Spilled fuel can cause If the generator set engine runs out of fuel, air leaks an explosion. Use a container to catch fuel when develop in the suction side of the fuel system, or the fuel draining fuel system.

  • Page 31: Fuel Solenoid

    Fuel Solenoid The fuel solenoid (Figure 3-8) stops fuel flow through the fuel injection pump when the start-stop/preheat switch is placed in the STOP position. If the fuel solenoid is removed or the setting is believed incorrect, readjust according to the following procedure. Do not modify the solenoid linkage during reconnection.

  • Page 32: Governor

    Governor frequency or in a clockwise direction to decrease speed. Tighten the lock nut to secure at new setting. The centrifugal, mechanical-type governor keeps the engine speed constant by automatically adjusting the amount of fuel supplied to the engine according to changes in the load.

  • Page 33: Cooling System

    Cooling System for remote radiator cooling system capacity. Drain WARNING petcocks are provided on the bottom tank of the radiator and another in the engine block to drain the system. When draining the coolant, remove the radiator cap and open the block drain located near the flywheel housing; this will allow the entire system to drain and prevent air pockets from forming and restricting coolant passage in Hot coolant and steam.
  • Page 34 ADV-5834-B 1. Coolant outlet 2. Coolant inlet Figure 3-11. Coolant Fill and Coolant Drain Connections (Remote Radiator Model) ADV-5834- 1. Initial coolant fill 2. Coolant drain Figure 3-12. Initial Coolant Fill and Coolant Drain Locations (In-line Radiator Model) TP-5605 4/97 Scheduled Maintenance 3-11...

  • Page 35: Belt Tension

    Belt Tension WARNING Adjust the tension of the alternator/fan belt so that it can be depressed about 0.4-0.6 in. (10-15 mm) when applying finger pressure. See Figure 3-13. Use the following procedure to adjust the belt. Rotating parts. Can cause severe injury or death. Do not operate generator set without all guards, screens, and covers in place.

  • Page 36: Battery

    Battery Use a 12-volt battery with a rating of at least 625 cold Battery gases. Explosion can cause severe injury cranking amps. When using a Maintenance-Free or death. Battery gases can cause an explosion. Do battery, it is not necessary to check the specific gravity or not smoke or permit flame or spark to occur near a battery at any time, particularly when it is charging.

  • Page 37: Checking Electrolyte Level

    Checking Electrolyte Level Correction ° ° 71.1 + .032 Check the electrolyte level before each startup. + .030 Remove filler caps and check that electrolyte level is up 65.6 + .028 EXAMPLE NO. 1 to bottoms of filler holes. See Figure 3-15. Refill as Temperature below 80°...

  • Page 38: Gauge Connections For Single-Phase Models

    Gauge Connections for Single-Phase Models The 15/20 kW generator sets may be equipped with remote harness. Retrieve the ends of these leads from sending devices for optional connection to oil pressure the harness for connection to the oil pressure and water and water temperature gauges (not provided).

  • Page 39: Wattage Requirements

    Wattage Requirements If the rated capacity of your generator is exceeded, the Motor circuit breaker(s) located in the controller trips to protect Starting Running the generator against damage. This could be caused by Construction Tools Watts Watts a short in the AC circuit in your vehicle or simply by Air Compressor (Small) 1500 having too many appliances or tools turned on...

  • Page 40: Generator Service

    Generator Service General dirty conditions, use dry compressed air to blow dust out of the generator at frequent intervals. Do this with the Under normal conditions, generator service will not be generator set operating and direct the stream of air in required on a regular basis.
  • Page 41 Notes 3-18 Scheduled Maintenance TP-5605 4/97...

  • Page 42: Section 4. Troubleshooting

    Section 4. Troubleshooting When troubles occur, do not overlook simple causes. A the generator set to an authorized Kohler service starting problem, for example, could be caused by distributor/dealer. Tell the dealer exactly what happened incorrect fuel or an empty fuel tank. The following charts when the problem occurred and of any adjustments list some common problems.
  • Page 43 Engine (continued) Problem Possible Cause Corrective Action Engine runs irregularly Engine runs irregularly Vent in fuel tank cap obstructed Clean cap in solvent; blow dry or stalls frequently or stalls frequently Clogged fuel filter Replace fuel filter element Water, dirt, or air in fuel system Drain, flush, fill, and bleed air in fuel system Dirty or faulty injectors See authorized service distributor/dealer...
  • Page 44 Engine (continued) Problem Possible Cause Corrective Action Engine emits black or Engine emits black or Fuel filter clogged Clean or change gray exhaust smoke gray exhaust smoke Overload Reduce load Incorrect type of fuel Use correct fuel Clogged or dirty air cleaner Service air cleaner element Defective injection pump See authorized service distributor/dealer...

  • Page 45: Electrical System

    Electrical System Problem Possible Cause Corrective Action Battery will not charge Battery will not charge Loose or corroded connections Clean and tighten connection Sulfated or worn-out battery Check electrolyte level and specific gravity (batteries with filler caps only) Defective alternator Replace alternator Loose or defective alternator belt Adjust belt tension or replace belt...

  • Page 46: Section 5. Wiring Diagrams

    Section 5. Wiring Diagrams Voltage Reconnection reconnection procedure explains voltage WARNING reconnections only. Adjust the governor and voltage regulator at time of frequency adjustment. The following information illustrates the reconnection of 4-lead or 12-lead generator sets. In all cases, follow the National Electrical Code (NEC) guidelines.

  • Page 47: Voltage Reconnection Procedure

    Voltage Reconnection 200-240-Volt Configurations Procedure This system uses a single-pole circuit breaker with 200-240 Volt, 2 wire. Four-Lead (Single-Phase) Generator Sets Figure 5-1 four-lead reconnectable LO (Neutral) (single-phase) generator set options. Ground 60 Hz 50 Hz Load 120/240 or 100/200 volt Side 110/220 or 100/200 volt Line...

  • Page 48: 12-Lead (Three-Phase) Generator Sets

    12-Lead (Three-Phase) Generator Sets Reconnect three-phase, 12-lead generator sets to the voltage, voltage regulator voltage adjustments may be voltages and phases shown in Figure 5-4. If the necessary to obtain desired voltage. generator set is reconnected to obtain a different output 12 Lead Stator 12 Lead Stator 60 Hz—...
  • Page 49 225570-G Figure 5-5. Wiring Diagram (Schematic) for 15/20CCO RV Single Phase 5-4 Wiring Diagrams TP-5605 4/97...
  • Page 50 225570-G Figure 5-6. Wiring Diagram (Point-to-Point) for 15/20CCO RV Single Phase TP-5605 4/97 Wiring Diagrams 5-5...
  • Page 51 225652-F Figure 5-7. Wiring Diagram (Schematic) for 15/20CCOZ Mobile Three Phase 5-6 Wiring Diagrams TP-5605 4/97...
  • Page 52 225652-F Figure 5-8. Wiring Diagram (Point-to-Point) for 15/20CCOZ Mobile Three Phase TP-5605 4/97 Wiring Diagrams 5-7...
  • Page 53 225446-A Figure 5-9. Wiring Diagram (Schematic) for 20CCO RV (spec PA-135322) 5-8 Wiring Diagrams TP-5605 4/97...
  • Page 54 225446-A Figure 5-10. Wiring Diagram (Point-to-Point) for 20CCO RV (spec PA-135322) TP-5605 4/97 Wiring Diagrams 5-9...
  • Page 55 Notes 5-10 Wiring Diagrams TP-5605 4/97...

  • Page 56: Section 6. Installation

    RV/Mobile generator set, the installation must comply alternating-current generator, and relay controller. The with the Kohler-detailed installation instructions. Any generator is directly connected to the engine for additional requirements can also be found in the permanent alignment. Each controller includes a following sources: (1) ANSI A 119.2/NFPA 501 C, (2)

  • Page 57: Generator Selection And Wattage Requirements

    Generator Selection And Wattage Requirements Electrical Load Consider total wattage requirements (lights, motors, appliances) in selecting a generator set, or sizing While the electrical load of the vehicle should have been wattage requirements when available space and calculated prior to purchase of the generator set, construction may limit the size of the generator set.

  • Page 58: Motor Loads

    Motor Loads The trend seems to be toward larger capacity air conditioners and the use of more than one unit in larger When figuring generator set capacity requirements for vehicles. Simultaneous starting of two units can present installation involving motor loads, do not overlook the problems if the capacity is marginal.

  • Page 59: Appliance Loads

    Appliance Loads Electrical Appliance Ratings (Watts) Generator sets in recreational vehicles are often used to Blanket 50-250 furnish AC for appliances such as TV, stereo, electric Blender water heaters, etc. With the exception of the Dryer, Hair 500-1200 resistance-type loads such as the water heater, Fan, Air Circulating 25-100 Fan, Furnace...
  • Page 60 Consider thickness insulating sound-deadening material used to line the compartment when planning clearances. If necessary, enlarge the compartment maintain minimum clearance requirements. Securely fasten the generator set to avoid unwanted movement from vibration and road shock. If the unit is equipped with a mounting tray, the tray is usually supported on the ends by angle iron and has a full door for service access.

  • Page 61: Air Requirements

    Air Requirements Each engine is equipped with a high water temperature shutdown switch automatically shuts down the set if operating temperatures climb too high. To prevent the generator set from shutdown, make sure the compartment openings are large enough to allow adequate circulation of the cooling and combustion air.
  • Page 62 15/20 kW Generator Free-Air Opening: 140 sq. in. (903 sq. cm) Seal End Bracket to Compartment Wall or Duct Seal Radiator to Compartment Wall 15/20 kW Radiator Free-Air Opening: 290 sq. in. (1872 sq. cm) ADV-5834- Figure 6-8. Air Flow Requirements for In-line Radiator Model with Suction Fan. TP-5605 4/97 Installation 6-7...
  • Page 63 15 kW In-line-Radiator Model ADV-5833-A 20 kW In-line-Radiator Model ADV-5834-A Figure 6-9. Air Flow Requirements for In-line Radiator Models (with Suction Fan) 6-8 Installation TP-5605 4/97...

  • Page 64: Remote Radiator Cooling System

    Remote Radiator Cooling System NOTE If installing a non-Kohler radiator assembly, be sure the Use the following data to design and install the radiator fan motor rotates in the correct direction and is generator set cooling system. To ensure a safe, of the proper voltage.
  • Page 65 Top View Maintain tight seal around radiator Discharge chute through compartment floor Inlet Air Flow Generator Cooled by Suction Fan Figure 6-10. Typical Cooling System Installation for Remote Radiator Mounted in the Generator Compartment 6-10 Installation TP-5605 4/97...
  • Page 66 Compartment Minimum Size in. (mm) 15 kW 20 kW Length 42.57 (1081.3) 42.57 (1081.3) Width 23.89 (606.8) 23.89 (606.8) Height 28.61 (726.7) 32.38 (822.5) 5.5 in. (139.7 mm) Generator NOTE: The dimensions shown are compartment inside measurements. The compartment must allow 1 1/2 in. (38 mm) clearance on all sides of generator. Generator Distance in.
  • Page 67 NOTE system fill (coolant recovery tank) is not located as directed, cooling water will not completely fill the engine Mount the coolant recovery tank so that its surface level and result in overheating of the engine. is the same height or 2 in. (5 cm) max. below the level of the pressure cap.

  • Page 68: Fuel System

    Do not replace flexible fuel lines with tube arrangement for fuel supply. Consult an authorized rigid lines. Use flexible sections to avoid breakage Kohler service dealer/distributor for further fuel system caused by vibration. Do not operate generator set in the installation information.

  • Page 69: Fuel Lines

    Fuel Lines The flexible sections allow vibrational motion of the generator set during operation. See Figure 6-14 for fuel If using metal lines from the fuel tank, a flexible hose inlet- and return-line connections. section should connect the metal line to the fuel pump. A NOTE flexible hose section should connect the metal line from the fuel tank to the engine fuel-return connection point.

  • Page 70: Exhaust Systems

    Exhaust Systems Carefully plan the generator exhaust system to ensure a Installing exhaust tail pipe. Carbon monoxide can safe, quiet installation. Be sure the installation will cause severe nausea, fainting, or death. Install comply with all state and local requirements and exhaust system tail pipe so discharged exhaust gases will not be drawn into vehicle interior through windows, applicable articles of the codes listed at the beginning of...
  • Page 71 NOTE protect generator set components and to avoid igniting adjacent combustible materials. A clearance of 1.5 in. Suspend exhaust system components beneath the (38 mm) is recommended between exhaust system undercarriage with automotive-type tailpipe hangers parts and fuel system, electrical system, and all (shock mounted) only.

  • Page 72: Electrical Systems

    Electrical Systems Battery And Connections Battery, load lead, and remote switch panel connections are needed to complete the installation. Make final A separate 12-volt battery is recommended for the connections to the battery only after all other generator set. With a separate battery, cables can be connections have been made as this will prevent kept short which eliminates the problem of excessive unintentional starting.
  • Page 73 WARNING View A Using Separate Battery for Generator Set Sulfuric acid in batteries. Can cause severe injury or death. Use protective goggles and clothes. Battery acid can cause permanent damage to eyes, burn skin, and eat holes in clothing. Battery gases. Explosion can cause severe injury Battery gases can cause an explosion.

  • Page 74: Ac Load Lead Connections

    AC load lead L0 (white or gray) is always the neutral lead short circuit. on Kohler generator sets. Make sure the neutral of the AC Vehicle Circuit AC Vehicle Circuit Ground Fault...

  • Page 75: Remote Switch Connection (Single-Phase Models Only)

    Remote Switch Connection WARNING (Single-Phase Models Only) Controllers include an accessory plug (P3) for easy connection of the remote switch to the preheat switch, oil pressure gauge (if equipped), water temperature gauge (if equipped) and generator ON lamp wiring harness Hazardous voltage.
  • Page 76 Pin No. Lead No. Function Ground On Lamp Water Temperature Start Stop/Preheat Oil Pressure “ ON” Lamp Oil Pressure Gauge, if equipped Water Temperature Gauge, if equipped Start Stop/Preheat Ground Figure 6-19. Panel Wiring (P3 Wiring Harness) TP-5605 4/97 Installation 6-21...
  • Page 77 Notes 6-22 Installation TP-5605 4/97...

  • Page 78: Section 7. Installation Drawings

    Section 7. Installation Drawings NOTE: Dimensions in ( ) are millimeter equivalents. ADV-5833A-C 15CCO RV Remote Radiator Single-Phase Model TP-5605 4/97 Installation Drawings 7-1...
  • Page 79 NOTE: Dimensions in ( ) are millimeter equivalents. ADV-5833A-C 15CCO RV Remote Radiator Single-Phase Mounting Pattern 7-2 Installation Drawings TP-5605 4/97...
  • Page 80 NOTE: Dimensions in ( ) are millimeter equivalents. ADV-5833B-A 15CCO RV Remote Radiator (Suction) TP-5605 4/97 Installation Drawings 7-3...
  • Page 81 NOTE: Dimensions in ( ) are millimeter equivalents. ADV-5833C-A 15CCO RV Remote Radiator (with Airbag Mounts) Single-Phase Model 7-4 Installation Drawings TP-5605 4/97...
  • Page 82 NOTE: Dimensions in ( ) are millimeter equivalents. ADV-5833C-A 15CCO RV Remote Radiator (with Airbag Mounts) Single-Phase Mounting Pattern TP-5605 4/97 Installation Drawings 7-5...
  • Page 83 NOTE: Dimensions in ( ) are millimeter equivalents. ADV-5833D-A 15CCO RV Inline (Suction) Radiator Single-Phase Model 7-6 Installation Drawings TP-5605 4/97...
  • Page 84 NOTE: Dimensions in ( ) are millimeter equivalents. ADV-5833D-A 15CCO RV In-line Radiator Single-Phase Mounting Pattern TP-5605 4/97 Installation Drawings 7-7...
  • Page 85 NOTE: Dimensions in ( ) are millimeter equivalents. ADV-5879-B 15CCO MOBILE In-line (Suction) Radiator Three-Phase Model 7-8 Installation Drawings TP-5605 4/97...
  • Page 86 NOTE: Dimensions in ( ) are millimeter equivalents. ADV-5879-B 15CCOZ MOBILE In-line Radiator Three-Phase Model TP-5605 4/97 Installation Drawings 7-9...
  • Page 87 NOTE: Dimensions in ( ) are millimeter equivalents. ADV-5834A-C 20CCO RV Remote Radiator Single-Phase Model 7-10 Installation Drawings TP-5605 4/97...
  • Page 88 NOTE: Dimensions in ( ) are millimeter equivalents. ADV-5834A-C 20CCO RV Remote Radiator Single-Phase Mounting Pattern TP-5605 4/97 Installation Drawings 7-11...
  • Page 89 NOTE: Dimensions in ( ) are millimeter equivalents. ADV-5834B-A 20CCO RV Remote Radiator (Suction) 7-12 Installation Drawings TP-5605 4/97...
  • Page 90 NOTE: Dimensions in ( ) are millimeter equivalents. ADV-5834C-B 20CCO RV Remote Radiator (with Airbag Mounts) Single-Phase Model TP-5605 4/97 Installation Drawings 7-13...
  • Page 91 ADV-5834C-B NOTE: Dimensions in ( ) are millimeter equivalents. 20CCO RV Remote Radiator (with Airbag Mounts) Single-Phase Mounting Pattern 7-14 Installation Drawings TP-5605 4/97...
  • Page 92 NOTE: Dimensions in ( ) are millimeter equivalents. ADV-5834D-A 20CCO RV In-line Radiator Single-Phase Model TP-5605 4/97 Installation Drawings 7-15...
  • Page 93 NOTE: Dimensions in ( ) are millimeter equivalents. ADV-5834D-A 20CCO RV In-line Radiator Single-Phase Mounting Pattern 7-16 Installation Drawings TP-5605 4/97...
  • Page 94 NOTE: Dimensions in ( ) are millimeter equivalents. ADV-5880-A 20CCOZ MOBILE In-line (Suction) Radiator Three-Phase Model TP-5605 4/97 Installation Drawings 7-17...
  • Page 95 NOTE: Dimensions in ( ) are millimeter equivalents. ADV-5880-A 20CCOZ MOBILE In-line Radiator Three-Phase Mounting Pattern 7-18 Installation Drawings TP-5605 4/97...
  • Page 96 LIFTING EYES BATTERY CONNECTION (+) 16.02 (FAR SIDE) (407) C COOLANT OUTLET FOR BATTERY CONNECTION (--) 4.18 1.10 (28) I.D. HOSE (FAR SIDE) (106) CIRCUIT BREAKER LOCATION 3.10 C COOLANT INLET FOR (OPTIONAL) AIR CLEANER (79) 1.10 (28) I.D. HOSE START/STOP HOUR CIRCUIT...
  • Page 97 ADV-6190A- NOTE: Dimensions in ( ) are millimeter equivalents. 20 kW RV Remote Radiator Mounting Pattern (spec PA-135322) 7-20 Installation Drawings TP-5605 4/97...
  • Page 98 NOTE: Dimensions in ( ) are millimeter equivalents. ADV-6190B- 20 kW RV Remote Radiator (Suction) TP-5605 4/97 Installation Drawings 7-21...
  • Page 99 NOTE: Dimensions in ( ) are millimeter equivalents. ADV-6190C- 20 kW RV Remote Radiator with Airbag Mounts (spec PA-135322) 7-22 Installation Drawings TP-5605 4/97...
  • Page 100 ADV-6190C- NOTE: Dimensions in ( ) are millimeter equivalents. 20 kW RV Remote Radiator with Air Bags Mounting Pattern (spec PA-135322) TP-5605 4/97 Installation Drawings 7-23...
  • Page 101 ADV-6190D- NOTE: Dimensions in ( ) are millimeter equivalents. 20 kW RV In-line Radiator (spec PA-135322) 7-24 Installation Drawings TP-5605 4/97...
  • Page 102 ADV-6190D- NOTE: Dimensions in ( ) are millimeter equivalents. 20 kW RV In-line Radiator Mounting Pattern (spec PA-135322) TP-5605 4/97 Installation Drawings 7-25...
  • Page 103 Notes 7-26 Installation Drawings TP-5605 4/97...

  • Page 104: Appendix A. Glossary Of Abbreviations

    Appendix A. Glossary of Abbreviations Abbreviations are used throughout this manual. abbreviated form. The commonly used abbreviations Normally they will appear in the text in complete form are shown below. Some items may not apply to this with the abbreviation following in parentheses the first application.
  • Page 105 Abbreviation Description Abbreviation Description International Standards Organization no., nos. number, numbers joule, joules National Standard taper pipe thread Japanese Industry Standard per general use kilogram, kilograms not required kg/cm kilograms per square centimeter overcrank kilogram meter(s) outside diameter kilojoules (btu cal) original equipment manufacturer kilometer, kilometers overspeed...

  • Page 106: Appendix B. Operating Hour Service Log

    Appendix B. Operating Hour Service Log The following is provided to help you keep a cumulative dates required services were performed. Enter hours to record of operating hours on your generator set and the the nearest quarter hour. OPERATING HOURS SERVICE RECORD HOURS DATE RUN...
  • Page 107 Fax 414-459-1646 (U.S.A. Sales), Fax 414-459-1614 (International) TP-5605 4/97a After July 26, 1997, use area code 920 instead of 414 For the nearest sales and service outlet in U.S.A. and Canada Phone 1-800-544-2444 E Kohler Co., 1997. All rights reserved.

This manual is also suitable for:

15/20ccfo15/20ccoz15/20ccfoz

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