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Summary of Contents for AEROCOMPACT CompactGROUND GS15
- Page 1 CompactGROUND GS15 Assembly Instructions Version: 01 Language: English | Original language: German Original installation instructions Important! Read carefully before installation!
- Page 2 The original language of these assembly instructions is German. Any assembly instructions in another lan- guage are a translation of the assembly instructions in German. The assembly instructions are protected by copyright. Without written permission from AEROCOMPACT® the assembly instructions may not be copied, reproduced, microfilmed, translated or converted for storage and processing in computer systems, either in part or in full.
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Page 3: Table Of Contents
Version 2: Short ballast trays Version 3: Long ballast tray Install cable pipe assembly (optional) Mount cable pipe to ballast tray Fasten cable pipes with brackets Grounding Install grounding / bonding equipment (not USA-compliant) Installing grounding (USA-compliant) Maintenance Complete System Fittings Dismantling www.aerocompact.com... - Page 4 Disassemble components Dismantle clamps www.aerocompact.com...
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Page 5: About This Document
Symbols in Illustrations Activities Certain activities are required to carry out the assembly. These activities are shown in the illustrations with the following symbols. Check AEROTOOL planning documents Visual inspection Activity by hand Observe right angle Optional component, optional installation method www.aerocompact.com... -
Page 6: Target Group
PV modules used with the CompactGROUND GS system should be approved by the module manufacturer. AEROCOMPACT accepts no liability for loss of performance or damage of any kind to the PV modules. Any other use of the CompactGROUND GS system is considered improper. -
Page 7: Guarantee
We would like to point out that the flat roof system is being sold as part of a sales contract. Assembly/- processing by the purchaser or third parties is not carried out on behalf of or for Aerocompact and must be carried out by qualified personnel strictly in accordance with the assembly instructions. - Page 8 About This Document www.aerocompact.com...
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Page 9: Safety
Never work in wet conditions or at temperatures below the freezing point. Depending on the roof pitch there is a risk of slipping. Dangers from the environment Keep sufficient distance from overhead electrical lines. The following distances must be observed: www.aerocompact.com... -
Page 10: Protection Against Falling Objects
Personal protective equipment is required to prevent injuries during assembly work. Wear protective goggles when drilling. Wear safety boots. Wear cut-resistant work gloves during assembly. Helmets are required for all persons involved on the construction site. Use fall protection. www.aerocompact.com... -
Page 11: System Overview
End clamp, varying clamp height for 30 - 50 mm frame heights | CLEG10-XX End bracket GS15 | G1S5EB Connector bracket GS15, shading angle 18°/25° | GS15CNS Front bracket GS15, | GS15FB Mid clamp, for 30 - 50 mm frame heights | CLMG10 www.aerocompact.com... -
Page 12: Ballasting
Tapping combi screw M8x20 | SCS8x20 Accessories Cable conduit | CP-430, CP-620, CP-840 Bracket for cable conduit | BR-CP Roof protection pad 290 x 100 x 3.8 | PP290/100 Cable Tie Clip for Module Frame | CLP-M Accessories for grounding / potential equalization (USA) www.aerocompact.com... - Page 13 System Overview Grounding lug with nut (follows UL 476 or UL 2703 requirements) | GL18N www.aerocompact.com...
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Page 14: Variants
System Overview Variants System GS15 21.85 in. inter-row | 25° shading angle | 15.75 in. ground clearance www.aerocompact.com... -
Page 15: Assembly
For the bracket, make sure that the roof protection pad covers the edge in each case: A = 10 mm. Depending on the design of the connector bracket, attach 1 to 2 roof protection pads. www.aerocompact.com... -
Page 16: Pre-Install The Clamps
Assembly Remove protective paper. Attach adhesive surface to the underside of the bracket. Pre-install the clamps Attach end-clamps or mid-clamps to the front brackets, back brackets, and connector brackets as needed. www.aerocompact.com... -
Page 17: Measure Area, Place Brackets And Connector Brackets
Place brackets and connector brackets in the array field Vertical field edge: Place front brackets, end brackets and connector brackets with end-clamps pre- installed. Field interior: Place front brackets, end brackets and connector brackets with mid-clamps pre-installed. www.aerocompact.com... -
Page 18: Installing The Modules
Hold the front brackets in place with a ballast block Place the module on the front brackets and connector brackets Position each module flush with the end clamps and loosely tighten the screws. Tighten the screws of the side end clamps with 20 Nm or 14.75 ft lbs. www.aerocompact.com... - Page 19 Tighten the screws on the upper and lower end clamps of the mounted modules with 20 Nm or 14.75 ft lbs. Install remaining modules according to the recommended sequence. Tighten the screws at the clamps with 20 Nm or 14.75 ft lbs each. www.aerocompact.com...
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Page 20: Place Ballast
The short ballast tray can be installed in the following positions: at the front bracket. on the connector bracket. at the end bracket. Refer to the Aerotool planning documents for the exact number and position of the short ballast trays. www.aerocompact.com... -
Page 21: Version 3: Long Ballast Tray
Tighten the screws with 15 Nm or 11 ft lb. Version 3: Long ballast tray The long ballast tray can be installed in the following positions: across the front brackets. across the connector brackets. across the end brackets. www.aerocompact.com... -
Page 22: Install Cable Pipe Assembly (Optional)
The cable pipes can be installed at the edges or interior of the module field. Depending on the situation, the cable pipes can be installed with the brackets provided or on the long ballast tray. Mount cable pipe to ballast tray Attach the cable pipe to the ballast tray and bracket. www.aerocompact.com... -
Page 23: Fasten Cable Pipes With Brackets
Attach the plastic caps to the end of the cable pipe. Tighten the bracket for cable pipe on the connector brackets or on the bracket each with a tapping combi screw. Tighten the screws with 15 Nm or 11 ft lb. www.aerocompact.com... -
Page 24: Grounding
The grounding materials must be provided by the customer (cable lug, M6 screw, washer, self-locking nut, ground wire). The grounding / potential equalization is mounted at the edge of a module field on a bracket. The grounding/ bonding equipment can be mounted together with the wind deflectors/ ballast trays. www.aerocompact.com... -
Page 25: Installing Grounding (Usa-Compliant)
Attach an appropriately sized copper grounding wire (provided by customer) to the grounding lug with the screw Potential equalization during maintenance Attention! If a module is removed, attach additional ground clamps and ground wire to ensure connection between modules and equipotential bonding. www.aerocompact.com... - Page 26 Assembly www.aerocompact.com...
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Page 27: Maintenance
Complete System Check all components of the system for damage. Replace damaged components as soon as possible. Fittings Check all screw connections. Tighten loose screw connections. Confirm the tightening torque according to the assembly instructions. www.aerocompact.com... -
Page 28: Dismantling
Dismantling DISMANTLING Disassemble components Disassembling the system: Carry out the assembly steps in reverse order. Dismantle clamps Completely unscrew the screw on the clamp. If clamps are re-installed: Make sure that the O-ring is not lost. www.aerocompact.com...
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