OTC Tools 1507B Parts List & Operating Instructions

Air-assist service jack

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655 EISENHOWER DRIVE
OWATONNA, MN 55060-0995 USA
PHONE: (507) 455-7000
TECH. SERV.: (800) 533-6127
FAX: (800) 955-8329
ORDER ENTRY: (800) 533-6127
FAX: (800) 283-8665
INTERNATIONAL SALES: (507) 455-7223
FAX: (507) 455-7063
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Air-Assist Service Jack
Max. Capacity: 5 Tons
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Sheet No.
Issue Date:
Form No. 565782
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August 30, 2012, Rev. A
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© 2012

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Summary of Contents for OTC Tools 1507B

  • Page 1 PHONE: (507) 455-7000 TECH. SERV.: (800) 533-6127 Parts List & FAX: (800) 955-8329 Operating Instructions ORDER ENTRY: (800) 533-6127 for: 1507B FAX: (800) 283-8665 INTERNATIONAL SALES: (507) 455-7223 FAX: (507) 455-7063 Air-Assist Service Jack Max. Capacity: 5 Tons © 2012 Sheet No.
  • Page 2 Parts List & Operating Instructions Form No. 565782, Sheet 1 of 3, Back Replacement Kit List Item Item Item Qty. Description Qty. Description Qty. Description 520777 Wheel Kit 565767 Hydraulic Unit 565769 Hydraulic Unit Kit Front wheel Snap ring Snap ring Washer Washer Snap ring...
  • Page 3 Parts List & Operating Instructions Form No. 565782 Replacement Kit List Item Item Item Qty. Description Qty. Description Qty. Description 520791 Foot Pedal 565764 Air Motor Kit 565797 Air Motor Seal Kit Pedal Copper washer Copper washer Oil valve assy Oil valve assy 520792 Handle Retaining Kit Nylon gasket...
  • Page 4 Parts List & Operating Instructions Form No. 565782, Sheet 2 of 3, Back • Center the load on the jack saddle. Off-center loads can damage seals and cause jack failure. • Lift only dead weight. Do not move the jack while it is supporting a vehicle. • Stay clear of lifted loads.
  • Page 5 Parts List & Operating Instructions Form No. 565782 5. When the piston begins to rise, tighten the bolt. 6. Verify the jack will rise to its full height; add oil to the reservoir if necessary. Operating Instructions Control rod in Position A: Allows you to pump the jack using the handle.
  • Page 6 Parts List & Operating Instructions Form No. 565782, Sheet 3 of 3, Back Troubleshooting Guide Repair procedures must be performed in a dirt-free environment by qualified personnel who are familiar with this equipment. Trouble Cause Solution Jack does not lift. 1. Release valve is open. 1. Close release valve. 2. Low/no oil in reservoir. 2. Fill with oil and bleed system. 3.

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