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655 Eisenhower Drive
Owatonna, MN 55060 USA
Phone: (507) 455-7000
Tech. Serv.: (800) 533-6127
Fax: (800) 955-8329
Order Entry: (800) 533-6127
Fax: (800) 283-8665
International Sales: (507) 455-7223
Fax: (507) 455-7063
Application: Designed to lift a wide range of motor vehicles.
1
13
9
Item
Part
No.
No.
Qty.
Description
1
541502
1
Handle
2
541515
1
Tray
3
541500
1
Saddle
4
541514
2
Lift Arm Support Strap
5
541513
2
Wheel
6
541511
1
Power Unit
7
541512
2
Caster Kit
© Bosch Automotive Service Solutions LLC
Service Jack
Max. Capacity: 3 Tons
14
12
14
10
11
Parts List and
Operating Instructions
for:
2
14
4
14
14
7
8
Item
Part
No.
No.
8
541517
9
541516
10
541521
11
541519
12
541518
13
541520
14
541510
541522
Form No. 540669
3
Qty.
Description
1
Release Bracket
1
Foot Pedal/Handle Mount
1
Pump Plunger Pressure Regulator
1
Pump Plunger/Cylinder Kit
1
Release Valve Stem Assembly Kit
1
Release Valve Stem Kit
1
Seal Kit
1
Hardware Kit
1 of 2
Sheet No.
Issue Date: Rev. B, November 8, 2013
5203
5
6
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Summary of Contents for OTC Tools 5203
- Page 1 Parts List and Fax: (800) 955-8329 Operating Instructions Order Entry: (800) 533-6127 Fax: (800) 283-8665 for: 5203 International Sales: (507) 455-7223 Fax: (507) 455-7063 Service Jack Max. Capacity: 3 Tons Application: Designed to lift a wide range of motor vehicles.
- Page 2 Parts List & Operating Instructions Form No. 540669, Sheet 1 of 2, Back Bleeding Air from the System Air can accumulate within a hydraulic system during shipment. This entrapped air causes the jack to respond slowly or feel “spongy.” The following procedure bleeds air from the system. 1.
- Page 3 Parts List & Operating Instructions Form No. 540669 Operating Instructions To Lift a Load 1. Position the jack under the vehicle. WARNING: To prevent personal injury and/or equipment damage, • Use the manufacturer’s recommended lifting points on the chassis. • Avoid wheel obstructions such as gravel, tools, or uneven expansion joints.
- Page 4 Parts List & Operating Instructions Form No. 540669, Sheet 2 of 2, Back Preventive Maintenance IMPORTANT: The greatest single cause of failure in hydraulic units is dirt. Keep the service jack clean and well lubricated to prevent foreign matter from entering the system. If the jack has been exposed to rain, snow, sand, or grit, it must be cleaned before it is used.