Krautzberger MP-400 Operating Instructions Manual
Diaphragm pump
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Summary of Contents for Krautzberger MP-400
- Page 1 Operating instructions Diaphragm pump MP-400 Dok-236-GB-6bar.doc Rev. 0 Article No: 200-0102 -keep for further use-...
- Page 2 Annex II A of the EC Machine Directive 98/37/EC Krautzberger GmbH Stockbornstraße 13 65343 Eltville am Rhein WE HEREBY DECLARE THAT THE FOLLOWING PRODUCT: DESIGNATION Diaphragm pump MP-400 UNIT NO. 200-0102 FUNCTION Compressed air-driven pump for painting and coating applications COMPLIES WITH THE FOLLOWING PROVISIONS IN ITS DELIVERED VERSION EG –...
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Page 3: Table Of Contents
Dok-236-GB-6bar.doc Contents ................4 SE FOR INTENDED PURPOSE ..................4 ENERAL SAFETY NOTES Important when using hazardous substances:................5 ..................6 UNCTIONAL PRINCIPLE ....................6 NSTALLATION ......................7 TARTUP ......................7 LEANING ............ 7 HUTDOWN DURING INTERRUPTIONS TO WORK ......................8 ISPOSAL .................... -
Page 4: Use For Intended Purpose
Dok-236-GB-6bar.doc SE FOR INTENDED PURPOSE The diaphragm pump MP-400 is a pump driven by compressed air and is designed exclusively for the: conveying of liquid and low-viscosity coating material from pressureless storage containers supply of material to spray guns, automatic spray guns, metering devices and similar It is mainly used for painting and coating operations. -
Page 5: Important When Using Hazardous Substances
Never point compressed air at people or animals! Highly abrasive, chemically aggressive, extremely hot or extremely cold materials may only be used in consultation with Krautzberger GmbH! After the material has been used up, the pumps may only be operated at low pressure (<... -
Page 6: Functional Principle
Dok-236-GB-6bar.doc UNCTIONAL PRINCIPLE The pump consists of the diaphragm housing, the compressed air controller, material suction and pressure connection, compressed air connection and air regulator. The pressure desired at the extraction point can be adjusted steplessly via the air regulator. As soon as the set material pressure is reached, the pump switches off automatically. -
Page 7: Startup
Dok-236-GB-6bar.doc The compressed air supply must be dry, oil-free and protected using an overpressure valve. Make the necessary provision for a suitable shutoff device (ball valve etc.) to permit fast switch-off in the event of malfunction. Connect the earthing device. Always ensure that a run-dry protection device is present during use in potentially explosive areas! Ground the pump as well as conductive surfaces and working equipment in the potentially... -
Page 8: Disposal
Dok-236-GB-6bar.doc ISPOSAL Clean the pump if necessary to ensure that no residues of toxic, flammable or explosive material remain in the housing. After dismantling the pump: Dispose of the individual components through the appropriate recycling channels. Please observe the regulations of the local disposal companies. -
Page 9: Troubleshooting
Dok-236-GB-6bar.doc ROUBLESHOOTING Defect Cause Remedy Loose/Leaky suction line Check/Tighten Air bubbles in Damaged gasket Replace material container Diaphragm damaged Replace Check ball valve, replace if Foreign body in ball valve, or valve is worn necessary Air is sucked in Check suction device Uneven action of pump Suction line blocked... -
Page 10: Hoses And Pipelines
Replace O-ring seals (21) Screw cover (2) on tight (2); arrow pointing upwards! Tighten screws (4) - 20Nm 12 T ECHNICAL DATA MP-400 Conveying capacity (based on water, 20 l/min (free outflow) 8bar): Material connection (outlet): G 1/2 female thread Max. -
Page 11: Spare Parts Drawings
Dok-236-GB-6bar.doc 13 S PARE PARTS DRAWINGS 90Nm „x„-lightly grease parts 20Nm 18 17 19 x... -
Page 12: Spare Parts List
Dok-236-GB-6bar.doc 14 S PARE PARTS LIST Item no. Article no. Designation Item no. Article no. Designation 6540-040-2136 Control housing 6542-030-2138 Sealing screw, brass 6540-040-2138 Cover 6543-030-2138 Sealing screw, brass 6540-030-2865 Washer 6540-030-2107 Intermed. piece, brass 6540-030-0562 Hex head screw 6541-040-0967 Intermed. -
Page 13: Control Unit
Dok-236-GB-6bar.doc 14.1 Control unit 6540-010-0203+ Gasket 6540-030-2427 Swiv el screw connection 6540-110-0101 Air hose 6540-030-2207 Hose nozzle 6540-010-0203+ Gasket 6540-030-0565 Screw 6540-030-0707 Circlip 6540-010-0244+ Gasket 6540-040-0954 Valve adapter 6540-030-1855 Fastening nipple 6540-030-1444++ Sound absorber 6540-010-0046+ Gasket 6540-010-0150+ Gasket 6540-010-0146+ Gasket 6540-030-0707 Circlip 6540-030-0147... -
Page 14: Accessories
Dok-236-GB-6bar.doc 15 A CCESSORIES Pressure equalisation tank with screw-off cleaning cover and pressure gauge for equalisation of pulsation and indication of the set material pressure Suction devices in various versions, with filter basket Pressure pipe with pressure gauge for indication of the set material pressure Material filter with drain valve Material pressure regulator for absolutely constant material pressure, even in extremely low pressure ranges... -
Page 15: Suction Devices (Angled, Flexible)
Dok-236-GB-6bar.doc 15.2 Suction devices (angled, flexible) Item no. Article no. Designation Dim. A Suction cage Ø Hose length (mm ) 9000-080-1714 Suction device, cmpl. 9000-080-1715 Suction device, cmpl. 9000-080-1716 Suction device, cmpl. 9000-080-1717 Suction device, cmpl. 9000-080-0288 Suction device, cmpl. 9000-080-0298 Suction device, cmpl. -
Page 16: Suction Devices (Rigid)
25 l 120 l 200 l Pressureless Article no. Designation cage Ø Krautzberger 9000-090-0118 Suction device, cmpl. 9000-090-0119 Suction device, cmpl. 9000-090-0120 Suction device, cmpl. 9000-090-0121 Suction device, cmpl. 9000-090-0122 Suction device, cmpl. 405 9000-090-0123 Suction device, cmpl. 795 9000-090-0124 Suction device, cmpl. 885 9000-090-0125 Suction device, cmpl. -
Page 17: Pressure Equalisation Tank
Dok-236-GB-6bar.doc 15.4 Pressure equalisation tank (only 8bar!) Pressure equalisation tank, cmpl. (brass screw connection 9040-090-0088 ) Item no. Article no. Designation 9040-090-0088 Pressure equalis. tank, cmpl. 9040-080-0098 Container, cmpl. 9040-100-0475 Cover 9040-010-0162 Gasket 9040-030-1039 Pressure gauge, 0-10 bar 9040-080-0099 Cover, cmpl. comprising items 2 to 4 Pressure equalisation tank, cmpl. -
Page 18: Pressure Pipe
Dok-236-GB-6bar.doc 15.5 Pressure pipe Pressure pipe, cmpl.(brass, 9035-080-0338 ) Item no. Article no. Designation 9035-080-0338 Pressure pipe, cmpl. 9035-080-0340 Pressure pipe 9035-040-1246 Union nut 9035-030-1039 Pressure gauge, 0-10 bar Pressure pipe, cmpl., stainless steel 9036-080-0339 ) 9036-080-0340 Pressure pipe 9036-040-1246 Ünion nut 9036-030-1039 Pressure gauge, 0-10 bar...
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