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Lütze LION microPLC Operating Instructions Manual

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Operating Instructions
LION
microPLC
LION-MICRO-PLC-CAN-16/8/2/1-LUE
802201
Version 00
07/25/2019

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Summary of Contents for Lütze LION microPLC

  • Page 1 Operating Instructions LION microPLC LION-MICRO-PLC-CAN-16/8/2/1-LUE 802201 Version 00 07/25/2019...
  • Page 2 Lütze Transportation GmbH Bruckwiesenstraße 17-19 D-71384 Weinstadt Tel.: +49 (0) 7151 6053-545 Fax: +49 (0) 7151 6053-6454 Sales.Transportation@luetze.de www.luetze-transportation.de...

  • Page 3: Table Of Contents

    ▪ LION microPLC Content Content Introduction....................... 5 General Information..................6 Symbol Description........................6 Copyright ............................. 6 Disclaim of Liability ........................7 Standards ............................ 7 Labeling ............................8 Related Documents ........................9 Safety ....................... 10 Content of the Manual ....................... 10 Intended Use ..........................
  • Page 4 ▪ LION microPLC Content Maintenance – Hardware................39 Maintenance – Software................. 40 12.1 Update Firmware (ProConOS) ....................40 12.2 Update the microPLC configuration files ................... 40 Demounting..................... 42 Final Shutdown and Disposal................ 43 Service ......................44 Error Treatment....................45 16.1 Error Messages of the Function blocks ..................45 Appendix ......................

  • Page 5: Introduction

    ▪ LION microPLC Introduction Introduction This manual is part of the LION microPLC (Part-No. 802201, Type LION-MICRO-PLC-CAN-16/8/2/1-LUE). It contains important information about the handling and safety. ▪ To avoid hazardous situations, read the manual before installing the product and using it. This applies to every person who is getting in touch with the product.

  • Page 6: General Information

    ▪ LION microPLC General Information General Information Symbol Description 2.1.1 Safety Messages The manual contains safety information, which is characterized by a signal word in combination with a certain colour to indicate the warning level. The information highlights possible dangers and gives instructions on how to avoid them.

  • Page 7: Disclaim Of Liability

    ▪ LION microPLC General Information Disclaim of Liability The manual was written under consideration of the applied standards, regulations and the current state of technology. The content is verified of accuracy. Discrepancies are not excluded. For those discrepancies we disclaim liability. Applicable changes and additional information will be in the next version of the manual.

  • Page 8: Labeling

    ▪ LION microPLC General Information Labeling Mind the original adhesive labels. Keep them readable. On the product following label with following data can be found: Fig. 1: Example – Product Label ▪ Part Number ▪ Hardware Revision ▪ Module description ▪...

  • Page 9: Related Documents

    ▪ LION microPLC General Information Related Documents The programming environment of the microPLC is a product of the company PHOENIX CONTACT Software GmbH. The company is responsible for the documentation and the compliance of standards. This document contains short parts of the software documentation. In particular cases apply to:...

  • Page 10: Safety

    ▪ LION microPLC Safety Safety Content of the Manual Read and follow the manual before using the product the first time. This applies to every person which is getting in touch with the product. Trained employees and experts especially qualified persons which had worked with similar products before have to read and understand the manual.

  • Page 11: Responsibility Of The Operator

    ▪ LION microPLC Safety Responsibility of the Operator The operator is obligate by the law of occupational safety, if the product is used in a commercial field. ▪ The operator is responsible to train the employees and to inform himself about the industrial safety regulation.

  • Page 12: Special Safety Messages

    ▪ LION microPLC Safety Special Safety Messages Electric shocks and product damages caused by wrong voltage application. ▪ Use the nominal operating voltage (see technical data). ▪ The lower and upper thresholds are given in the technical data.

  • Page 13: Product Overview

    Product Overview Product Description The LION microPLC is a small-sized PLC with local Input and Output channels. The LION microPLC can be used for decentralized control applications on trains. The product is based on a high-performance ARM = Microprocessor (Advanced Risk Machine) and can provide up to 2 bus interfaces.
  • Page 14 ▪ LION microPLC Product Overview General Controller ▪ CPU ARM CORTEX M4 168 MHz ▪ 512 kB FLASH as programm memory ▪ 32 kB integrated SRAM as variable memory ▪ Real-time clock (RTC) optional Software ▪ Real-time operating system: FreeRTOS ▪...
  • Page 15 ▪ LION microPLC Product Overview Environmental Condition Operating Temperature -40 °C … +70 °C (+85 °C for 10 min) Storage Temperature -40 °C…+85 °C International Protection Class IP20 (IP)

  • Page 16: Transport And Storing

    Scope of Delivery The software for the microPLC can be downloaded on the homepage of Lütze Transportation: www.luetze-transportation.com. ▪ 1 x LION microPLC (Part.-No. 802201) ▪ 1 x Set I/O Push-In Terminal, 5-pin, RM5.08 (X1) (Part.-No. 800208) ▪ 1 x Set I/O Push-In Terminals (Part.-No. 800213)* ▪...

  • Page 17: Product Assembly

    ▪ LION microPLC Product Assembly Product Assembly Analog Input and Output Digital Input 1 – 8 Digital Input 9 – 16 User button Ethernet Port USB Port (without function) Serial Port CAN-Termination resistor CAN-Port PE Ground connection Digital Output Power Supply...

  • Page 18: Led Display

    ▪ LION microPLC Product Assembly LED Display Color State Description green Supply voltage OK STOP yellow Operating mode STOP green Operating mode RUN ERROR Operating mode ERROR green CAN Status blinking Data is sent or received CAN Error blinking Data cannot be sent (It lights up...

  • Page 19: Mounting

    ▪ LION microPLC Mounting Mounting Risk of injury by electric current. Persons can be injured by electric current and the product can be damaged. De-energize the system before mounting. OBSERVE THE DISTANCES AROUND THE MODULE! To ensure proper ventilation, mount the module at least 5 mm above and below and 0 mm to the side of other modules.

  • Page 20: Grounding

    ▪ LION microPLC Mounting Grounding Electric shocks and injuries through incorrect grounding. ▪ The device must be grounded by a qualified electrician. ▪ The ground connection must not be more than 20 cm long. 10 cm is recommended. ▪ The ground cable must have a gauge of at least 2.5 mm ▪...

  • Page 21: Terminal Coding

    ▪ LION microPLC Mounting Terminal Coding It is possible to code the Push-In terminals with coding pins, which are in the scope of delivery. The coding prevents polarity reversal. There are certain specifications for coding the plug-in terminals and terminal blocks. The coding of plug-in terminals and terminal blocks prevents similar connectors from being inserted accidentally.

  • Page 22: Locking The Push-In Terminals

    ▪ LION microPLC Mounting Locking the Push-In Terminals 1. Put the terminal in the terminal connector. 2. Push the terminal down. The terminal is locked. Unlocking the Push-In Terminals Depends on the mounting place of the module (upside/down). 1. Push the lock and release levers back or forward.

  • Page 23: Emc Shield Clip Set

    ▪ LION microPLC Mounting EMC Shield Clip Set To ensure EMC performance, according to the EN 50155, it is mandatory to install a shield clip set on the analog module. The EMC shield clip set (Part-No. 800204) is not in the scope of delivery.
  • Page 24 ▪ LION microPLC Mounting 7.7.3 Wiring 1. Connect the module with the single conductors of the cable. 2. Remove the jacket of the cable, where the shield clip will be, until the cable shield can be seen. 3. Fix the cable with the shield clip, the cable shield must have contact to the shield clip.

  • Page 25: Initial Operation - Hardware

    ▪ LION microPLC Initial Operation – Hardware Initial Operation Hardware – The initial operation has to be done by expert employees. Power Supply Short circuits and electric shocks by wrong voltage application and wrong wiring. Switch off the power of the whole system before wiring. Make sure that the connectors are wired correctly before switching on the power.

  • Page 26: Usb Interface

    ▪ LION microPLC Initial Operation – Hardware After booting, the LEDs U , RUN and are on. Delivery condition: LEDs U , RUN and CAN must light up, after the device is supplied with power. USB Interface Do not connect any consumers or other devices to the USB interface!

  • Page 27: Serial Interface

    ▪ LION microPLC Initial Operation – Hardware Serial Interface The serial interface can be programmed by MULTIPROG and can only be used for applications and communication There are three different serial interfaces available: RS232, RS422 or RS485. You can get only one of the serial interfaces on the microPLC.
  • Page 28 ▪ LION microPLC Initial Operation – Hardware The serial interfaces RS422 and RS485 can only be configured ex works. RS422 1. Connect the microPLC with a Signal Description suitable cable. “Hot Plugging“ is Connector Protective possible. Housing Earth RXD-/ Receiving...

  • Page 29: Ethernet Interface

    ▪ LION microPLC Initial Operation – Hardware Ethernet Interface The Ethernet interface is for the communication between microPLC and PC, but also for the communication with other devices. Over this interface the microPLC can be programmed, visualized, parameterized and debugged in the application software.

  • Page 30: Interfaces - Pin Assignment

    ▪ LION microPLC Initial Operation – Hardware Interfaces – Pin Assignment Analog Input and Output – X9 Signal Description Analog input 1 Ground analog input 1 Analog input 2 Ground analog input 2 Analog output 1 Ground analog output 1 Digital Inputs –...
  • Page 31 ▪ LION microPLC Initial Operation – Hardware Digital Inputs – X7 Signal Description Ground digital input 9 – 12 Digital input 9 Digital input 10 Digital input 11 Digital input 12 Digital input 13 Digital input 14 Digital input 15...
  • Page 32 ▪ LION microPLC Initial Operation – Hardware 8.5.1 Connection Example for Digital Input and Output...

  • Page 33: Initial Operation - Software

    ▪ LION microPLC Initial Operation – Software Initial Operation Software – The initial operation has to be done by expert employees. The software can be downloaded on the LÜTZE Transportation website. 1. Scan the QR code on the label with a smart phone or another device which can read such codes.

  • Page 34: Operation

    ▪ LION microPLC Operation Operation 10.1 Supply the Device with Power If the microPLC is supplied with power but no interfaces are connected, the following LEDs light up: The LEDs U , RUN and CAN shine green after the booting process, if the program runs correctly (see chapter 8.1 "Power Supply”...

  • Page 35: Start Application On The Device

    ▪ LION microPLC Operation 10.3 Start Application on the Device If you have written an application, you can load and start the application on the microPLC. 1. Click Make in MULTIPROG 5.5 Ex- press to compile the program. With Make the program-code will be tested for the standard IEC 61131-3 and for content errors.

  • Page 36: Error Leds

    ▪ LION microPLC Operation 10.4 Error LEDs 10.4.1 ERROR The LED ERROR shines red, if the microPLC reports errors during runtime. It is an error of the operating system. 10.4.2 The LED CAN shines red, if packets could not be sent. The LED flashes...
  • Page 37 ▪ LION microPLC Operation 10.4.3 Only observe the LED US ERR when the LED US OK also lights up! The LED US ERR shines red in case of a short circuit At a short circuit, the temperature of the output driver changes. This is detected by the device and the output is switched off.

  • Page 38: Output Leds

    ▪ LION microPLC Operation 10.5 Outputs 10.5.1 Output LEDs The LED of an output, which is supplied with power, shines yellow. For example you have switched the output Q4, so the LED Q4 lights up: If the voltage at the switched output is not detected, the LED does not shine. Make...

  • Page 39: Input Leds

    ▪ LION microPLC Operation 10.6 Inputs 10.6.1 Input LEDs The LED of an input, which is supplied with power, shines yellow. For example you have switched the input I14, do the LED I14 lights up. If the voltage at the switched input is not detected, the LED does not shine. Make sure that ground (GND) is connected.

  • Page 40: Maintenance - Hardware

    ▪ LION microPLC Maintenance – Hardware Maintenance Hardware – The microPLC device do not require a preventative maintenance. No inspection and maintenance intervals are needed for running operation.

  • Page 41: Maintenance - Software

    ▪ LION microPLC Maintenance – Software Maintenance Software – 12.1 Update Firmware (ProConOS) The update of the firmware can only be done by the Lütze Transportation GmbH. Please see chapter “Service” on page 44. 12.2 Update the microPLC configuration files With this process following files can be updated, if needed: ▪...
  • Page 42 ▪ LION microPLC Maintenance – Software 6. Click Connect to establish a connection to the microPLC. You can see all configuration files, which are on the SD card. 7. Switch the new configuration files via drag and drop to the microPLC.

  • Page 43: Demounting

    ▪ LION microPLC Demounting Demounting 1. Push the microPLC up. 2. Pull the microPLC from the top hat rail. 3. Push the microPLC down and take the microPLC off the rail.

  • Page 44: Final Shutdown And Disposal

    ▪ LION microPLC Final Shutdown and Disposal Final Shutdown and Disposal Mind the valid environmental standard of your country for the final shutdown and disposal. For the final shutdown the device has to be disassembled. Electric Parts must be disposed after the national electronic scrap regulation. You take the responsibility for the shipped article.

  • Page 45: Service

    ▪ LION microPLC Service Service If you have any further questions regarding the product or our repairing service please contact us: Lütze Transportation GmbH Bruckwiesenstraße17-19 71384 Weinstadt Phone: +49 7151 6053-545 Fax: +49 7171 6053-6545 E-Mail: Sales.Transportation@luetze.de...

  • Page 46: Error Treatment

    ▪ LION microPLC Error Treatment Error Treatment 16.1 Error Messages of the Function blocks 16.1.1 CAN20Transmit, CAN20Receive and CAN20Info Error No error Invalid baud rate Null pointer error No more memory free Invalid length for data (1 - 8) Error at calling a function block...
  • Page 47 ▪ LION microPLC Error Treatment Wrong number for COM COM is not adjusted for binary format COM is not initialized Error during initialization Address of transmitted data is invalid Address of received data is invalid No more memory free for implementation...
  • Page 48 ▪ LION microPLC Error Treatment Value range of input exceeded or fallen short of for years System error when setting the clock component (depending on operating system) 16.1.4 TCPIP, TCPIPFIFO, TCPIPFIFOLength, TCPIPLength, UDP, UD- PFIFO, UDPFIFOLength, UDPFIFOTransmit, UDPFIFOTrans- mitLength, UDPLength, UDPTransmit and UDPTransmitLength...
  • Page 49 ▪ LION microPLC Error Treatment Too many users Socket operation on non-socket Destination address required Message too long Protocol wrong type for socket Protocol not available Protocol not supported Socket type not supported Operation not supported on transport endpoint Protocol family not supported...

  • Page 50: Appendix

    ▪ LION microPLC Appendix Appendix 17.1 Accessories Description Part-No. Set I/O Push-In Terminal RM5.08 (X1), 5-pin, plus coding 800208 elements (A), red Set I/O Push-In Terminals (X2, X7, X8, X9) consisting of: 800213 ▪ 1 x Push-In Terminal RM3.5 (X2), 10-pin ▪...
  • Page 51 ▪ LION microPLC Appendix 17.2.2 eCLR_COM Function Block Description COMSend Sending binary data via the serial interface COMReceive Receiving binary data via the serial interface COMSendReceive Sending and subsequent reading of binary data via the serial interface COMClient Receiving a telegram with immediate response 17.2.3...

  • Page 52: Revision Of The Document

    ▪ LION microPLC Appendix 17.2.4 eCLR_TCPIP Function Block Description TCPIP Establishing TCP/IP connection to an external system TCPIPFIFO Establishing TCP/IP connection to an external system TCPIPFIFOLength Establishing TCP/IP connection to an external system TCPIPLength Establishing TCP/IP connection to an external...

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