Related Manuals for RJG 211M18
Summary of Contents for RJG 211M18
- Page 1 PRODUCT MANUAL PRODUCT MANUAL Piezoelectric Load Washer Sensor 211M18 Training and Technology for Injection Molding...
- Page 2 PRINT DATE 01.27.2022 REVISION NO.
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Page 3: Table Of Contents
PRODUCT MANUAL Piezoelectric Load Washer Sensor 211M18 INTRODUCTION DISCLAIMER PRIVACY ALERTS PRODUCT DESCRIPTION APPLICATIONS EJECTOR SLEEVES AND CORES SINGLE‑CHANNEL MULTI‑CHANNEL OPERATION LOAD WASHER SENSORS PIEZOELECTRIC SENSORS DIMENSIONS SENSOR CABLE LENGTHS Product Manual | Piezoelectric Load Washer Sensor 211M18... - Page 4 EJECTOR SLEEVE COUNTER‑BORE (OPTIONAL) CABLE CHANNEL ALTERNATE INSTALLATION OVERVIEW ALTERNATE INSTALLATION SPECIFICATIONS SENSOR AND SPACER POCKET SPACER EJECTOR SLEEVE AND CORE PIN POCKETS CABLE CHANNEL SENSOR CABLE RETENTION SENSOR INSTALLATION CHECK PRE‑ASSEMBLY CHECKS POST‑ASSEMBLY CHECK Piezoelectric Load Washer Sensor 211M18 | Product Manual...
- Page 5 TROUBLESHOOTING INSTALLATION ERRORS LOADING SURFACE ISSUES CABLE AND CASE ISSUES CABLES SENSOR ADAPTER CASES COMMON ERRORS SLOW SENSOR DRIFT READING FAST SENSOR DRIFT/INVALID READING SENSOR DOES NOT COMMUNICATE WITH EDART CUSTOMER SUPPORT Product Manual | Piezoelectric Load Washer Sensor 211M18...
- Page 6 SINGLE‑CHANNEL LYNX LOAD WASHER SENSOR CABLE C‑LW003C10‑F 27 MULTI‑CHANNEL LYNX LOAD WASHER SENSOR CABLE C‑LW003C10‑A LYNX CABLES CE‑LX5 LYNX SINGLE‑CHANNEL MOLD MOUNT SENSOR ADAPTER LP/LX1‑M LYNX SINGLE‑CHANNEL SURFACE MOUNT SENSOR ADAPTER PZ/LX1‑S 28 PZ‑4 & PZ/LX4F‑S PZ‑8 & PZ/LX8F‑S Piezoelectric Load Washer Sensor 211M18 | Product Manual...
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Page 7: Introduction
A caution is used to make the CAUTION any patent. operator aware of conditions that can cause damage to equipment and/or injury to personnel. Product Manual | Piezoelectric Load Washer Sensor 211M18... - Page 8 NOTES Piezoelectric Load Washer Sensor 211M18 | Product Manual...
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Page 9: Product Description
140 °F (60 °C). Adapter—PZ‑8 and PZ/LX8F‑S‑ID—allow up • The ejector sleeve will contact at least to eight sensor connections to the eDART 80% of the sensor loading surface. system. Product Manual | Piezoelectric Load Washer Sensor 211M18... -
Page 10: Operation
The sensor adapter is connected to the RJG, Inc. eDART or CoPilot system, which records and displays the sensor’s measurement for operator aid in process monitoring and control. Piezoelectric Load Washer Sensor 211M18 | Product Manual... -
Page 11: Dimensions
Use good sense to determine the appropriate cable length required for each application. Length specified at time of order. COMPATIBLE CABLES C‑LW003C10‑A ORDERING LENGTH Single‑Channel C‑LW003C10‑F Multi‑Channel C‑LW003C10‑A Product Manual | Piezoelectric Load Washer Sensor 211M18... - Page 12 NOTES Piezoelectric Load Washer Sensor 211M18 | Product Manual...
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Page 13: Installation Overview
Read and follow all instructions to install sensor adapter mounted outside of the the load washer sensor; refer to “Alternate mold. Installation Overview” on page 9 for spacer installation instructions. TOP OF MOLD SENSOR ELECTRONICS CASE SECTION A:A Product Manual | Piezoelectric Load Washer Sensor 211M18... -
Page 14: Installation Specifications
BREAK ALL SHARP EDGES, 0.005 [0.03] R MAX DIMENSIONS IN INCHES [MM], UNLESS NOTED Drawn: K.J.Brettschneider TOLERANCES UNLESS SPECIFIED: Design: XXX = 0.003 [0.08] XX = 0.01 [0.3] Check: M.Groleau RJG, Inc. Piezoelectric Load Washer Sensor 211M18 | Product Manual ANGLES = 3 30 Date: 01.27.2022... -
Page 15: Sensor Pocket
0.28” (7 mm) MIN 0.310” +0.003/‑0.00 (7,87 mm +0,08/‑0,00) 0.263” ±0.003 (6,67 mm ±0,07) 0.01” +0.01/‑0.00 (0,25 mm +0,20/‑0,00) MIN 0.03–0.06” (0,76–1,52 mm) Sleeve Head Ø + 0.12” (3 mm) if Sleeve Head Ø > Sensor Ø Product Manual | Piezoelectric Load Washer Sensor 211M18... -
Page 16: Cable Channel
0.25” (6 mm [ at right]). 0.28” (7 mm) wide by 0.310” (7,87 mm) deep 1.89” (48 mm) 0.25” (6 mm) Piezoelectric Load Washer Sensor 211M18 | Product Manual... -
Page 17: Alternate Installation Overview
The sensor cable is attached to a sensor adapter mounted outside of the mold. TOP OF MOLD SENSOR ELECTRONICS CASE Product Manual | Piezoelectric Load Washer Sensor 211M18... -
Page 18: Alternate Installation Specifications
BREAK ALL SHARP EDGES, 0.005 [0.03] R MAX Installation DIMENSIONS IN INCHES [MM], UNLESS NOTED Drawn: K.J.Brettschneider TOLERANCES UNLESS SPECIFIED: XXX = 0.003 [0.08] Design: XX = 0.01 [0.3] Check: M.Groleau ANGLES = 3 30 Date: 01.27.2022 RJG, Inc. Piezoelectric Load Washer Sensor 211M18 | Product Manual... -
Page 19: Sensor And Spacer Pocket
0.28” (7 mm) MIN 0.410” +0.003/‑0.00 (10,41 mm +0,08/‑0,00) 0.100” ±0.003 (2,54 mm ±0,08) 0.500” ±0.003 (12,7 mm ±0,08) 0.005” (0,127 mm) Per Side 0.01” +0.01/‑0.00 (0,25 mm +0,25/‑0,00) MIN 0.263” ±0.003 (6,67 mm ±0,07) Product Manual | Piezoelectric Load Washer Sensor 211M18... -
Page 20: Cable Channel
0.25” (6 mm [ at right]). 1.89” (48 mm) 0.25” (6 mm) 0.28” (7 mm) wide by 0.25” (6 mm) deep Piezoelectric Load Washer Sensor 211M18 | Product Manual... -
Page 21: Sensor Cable Retention
Cables are often not the exact size needed, or do not easily remain in the cable channels during assembly and must be retained using one or more of the following methods. Cable Pocket Cover—Washer Style Cable Clip Cable Pocket Cover— Bobbin Style Cable Guide Product Manual | Piezoelectric Load Washer Sensor 211M18... - Page 22 4. Cable Retention Putty • Use cable retention putty to retain sensors where self‑locking cable guides will not be effective, such as multiple sensor cable channels. Piezoelectric Load Washer Sensor 211M18 | Product Manual...
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Page 23: Sensor Installation Check
With the sensor and ejector sleeve installed, and the ejector plate in the injection position, fixed towards clamp plate, the ejector sleeve should be flush with the ejector plate/cavity surface. Ejector Sleeve Sensor B Plate or Cavity Insert Ejector Retainer Plate Ejector Plate Clamp Plate Product Manual | Piezoelectric Load Washer Sensor 211M18... - Page 24 NOTES Piezoelectric Load Washer Sensor 211M18 | Product Manual...
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Page 25: Maintenance
It is recommended to bake the sensors/ when load is applied. cables at 100 ºC for sixty minutes. If continuing to experience drift after this, please contact RJG Sales for pricing and lead time on replacement items. Product Manual | Piezoelectric Load Washer Sensor 211M18... -
Page 26: Warranty
This new warranty policy is the most generous offered in the cavity pressure sensor industry, with one year being the most common. Piezoelectric Load Washer Sensor 211M18 | Product Manual... -
Page 27: Troubleshooting
3. No Counter-bore for Oversized Ejector Sleeve ( at right). • An over‑sized ejector sleeve must have a counter‑bore into the ejector retainer plate. Product Manual | Piezoelectric Load Washer Sensor 211M18... -
Page 28: Cable And Case Issues
DO NOT attempt to change key orientation by loosening or tightening the Lynx connector on the sensor adapter case. Failure to comply will result in damage to equipment and void of warranty. Piezoelectric Load Washer Sensor 211M18 | Product Manual... -
Page 29: Common Errors
3. No sensor to eDART/CoPilot communication. The sensor reading cannot be obtained by the eDART or CoPilot. TIME Piezoelectric Sensor Drift Type Graph Fast Drift/Invalid Slow Drift Product Manual | Piezoelectric Load Washer Sensor 211M18... -
Page 30: Slow Sensor Drift Reading
If the sensor reading continues to drift after the above troubleshooting steps are completed, either the sensor, cables, connector, or adapter must be replaced. Piezoelectric Load Washer Sensor 211M18 | Product Manual... -
Page 31: Fast Sensor Drift/Invalid Reading
If the sensor reading continues to drift or remains invalid after the above troubleshooting steps are completed the adapter must be replaced. Product Manual | Piezoelectric Load Washer Sensor 211M18... -
Page 32: Sensor Does Not Communicate With Edart
4. Replace the CE‑LX5 Lynx cable communication remains non‑existent, with working cable; test the sensor continue to next step. operation. If the eDART cannot establish communication after these steps, the connector has failed and must be replaced. Piezoelectric Load Washer Sensor 211M18 | Product Manual... -
Page 33: Customer Support
CUSTOMER SUPPORT Contact RJG’s Customer Support team by phone or email. RJG, Inc. Customer Support P: 800.472.0566 (Toll Free) P: +1.231.933.8170 email: globalcustomersupport@rjginc.com www.rjginc.com/support Product Manual | Piezoelectric Load Washer Sensor 211M18... - Page 34 NOTES Piezoelectric Load Washer Sensor 211M18 | Product Manual...
- Page 35 12–473” (0,3–12,0 m), and can be ordered with straight or 90° fittings. One CE‑LX5 is required to interface the single‑channel sensor adapters LP/LX1‑M or PZ/LX1‑S with the eDART or CoPilot system. Product Manual | Piezoelectric Load Washer Sensor 211M18...
- Page 36 PZ‑8 & PZ/LX8F‑S The PZ‑8 Eight Channel Piezoelectric Connector and PZ/LX4F‑S Eight Channel Piezoelectric Adapter ( at right) connect up to eight Piezoelectric Load Washer Sensors to the eDART or CoPilot systems. Piezoelectric Load Washer Sensor 211M18 | Product Manual...
- Page 37 Product Manual | Piezoelectric Load Washer Sensor 211M18...
- Page 38 NOTES Piezoelectric Load Washer Sensor 211M18 | Product Manual...
- Page 40 P +39 335 178 4035 P +01 231 947‑3111 sales@it.rjginc.com F +01 231 947‑6403 it.rjginc.com sales@rjginc.com www.rjginc.com MEXICO RJG MEXICO SINGAPORE RJG (S.E.A.) PTE LTD Chihuahua, Mexico Singapore, Republic of P +52 614 4242281 Singapore sales@es.rjginc.com P +65 6846 1518 es.rjginc.com sales@swg.rjginc.com en.rjginc.com...
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