Itm TM356-10270 Operator's Manual
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Itm TM356-10270 Operator's Manual

Screw type air compressors
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SCREW TYPE
AIR COMPRESSORS
OPERATOR'S MANUAL
TM356-10270
(10hp, 270L Tank)
Ver: 1.0
www.itmtools.com.au

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  • Page 1 SCREW TYPE AIR COMPRESSORS OPERATOR’S MANUAL TM356-10270 (10hp, 270L Tank) Ver: 1.0 www.itmtools.com.au...

  • Page 2: Table Of Contents

    SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English CONTENTS INFORMATION FOR THE USER PART A: INFORMATION FOR THE USER GENERAL CHARACTERISTICS 1.0 GENERAL CHARACTERISTICS ............4 INTENDED USE 2.0 INTENDED USE ..................4 OPERATION 3.0 OPERATION ..................4 GENERAL SAFETY STANDARDS 4.0 GENERAL SAFETY STANDARDS ............
  • Page 3 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English INTRODUCTION In the event of breakdown or malfunction of the machine, switch it off and do not tamper with it. If repairs are needed, contact to a technical assistance centre approved by the manufacturer and insist on the use of original spare parts.

  • Page 4: General Characteristics

    SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English 1.0 GENERAL CHARACTERISTICS The compressor units use single-stage screw rotary air compressors with oil injection. The central unit comprises: compressor; oil separator; oil cooler; fan; electric start; safety and regulation devices; instrument panel.

  • Page 5: General Safety Standards

    SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English FIG. 2 1 SUCTION FILTER 10 AFTER COOLER 2 UNLOADER 11 OIL COOLER 3 SCREW COMPRESSOR 12 BALL VALVE 4 NON-RETURN VALVE 13 AIR OUTLET 5 AIR-OIL SEPARATOR 6 OIL 7 AIR-OIL PRESEPARATOR...

  • Page 6: Description Of Danger Signals 6.0 6.0 Danger Zones

    SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English 6.0 DANGERS ZONES Risks present on the whole machine FIG. 4 www.itmtools.com.au Code 1641003212 - Edition 10/2020...

  • Page 7: Safety Devices

    SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English 7.0 SAFETY DEVICES Safety screws Oil filling cap (with safety breather) Emergency stop Safety valve Side guard and electric board door can be opened using a internal hexagonal wrench. FIG. 5 www.itmtools.com.au...

  • Page 8: Position Of Signs & Data Plates

    SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English 8.0 POSITION OF SIGNS & DATA PLATES 8.1 POSITION OF THE DANGER PLATES The plates fitted on the compressor unit are part of the machine; they have been applied for safety purposes and must not be removed or spoiled for any reason.

  • Page 9: Compressor Room

    SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English 9.0 COMPRESSOR ROOM 9.1 FLOOR The floor must be even and of industrial type for the total weight of the machine(Please refer to technical data). Remember the total weight of the machine when positioning it. (See chapter 13.0) 9.2 VENTILATION...

  • Page 10: Transport And Handling

    SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English 10.0 TRANSPORT AND HANDLING IT IS FORBIDDEN TO USE METAL CABLES FOR LIFTING ATTENTION: DO NOT STAND OR WALK PASS UNDER OVERHEAD WEIGHTS The machine must be transported as shown in the following figures.

  • Page 11: Transport And Handling 11.0 11.0 Unpacking

    SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English 12.0 INSTALLATION 12.1 POSITIONING After unpacking the equipment and preparing the compressor room, put the machine into position, checking the following items: ensure that there is sufficient space around the machine to allow maintenance (see Fig.11).
  • Page 12 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English 12.4 STARTING UP BEFORE CARRYING OUT ANY OPERATION ON THE MACHINE, ENSURE THAT THE ELECTRIC POWER SUPPLY HAS BEEN DISCONNECTED. 12.4.1 PREPARING FOR SETTING UP After checking everything as indicated in Chap. 12, follow the instructions in Fig. 12.

  • Page 13: Dimensions And Technical Data

    SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English IT IS ADVISABLE NOT TO DO ANYTHING ON THE MACHINE CONTROL PANEL. IF ALL THE INSTRUCTIONS FOUND IN THIS MANUAL HAVE BEEN OBSERVED THE MACHINE CAN BE STARTED. 13.0 DIMENSIONS AND TECHNICAL DATA 4-7.5kw...

  • Page 14: Machine Illustration

    SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English 14.0 MACHINE ILLUSTRATION 14.1 GENERAL LAY-OUT 1 Emergency stop 11 Oil level sight glasses 2 Controller 12 Vessel 3 Air suction filter 13 Oil outlet valve 4 Safety valve(Change the relief valve set point is prohibited)
  • Page 15 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English 14.2 COMMAND AND CONTROL PANEL BEFORE CARRYING OUT THE OPERATION TEST, READ CAREFULLY AND ACQUIRE A GOOD KNOWLEDGE OF THE COMMAND FUNCTIONS. NOTICE Please read instruction manual before usage Installation of AM-100 can be performed only by professional technicians...
  • Page 16 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English FIG. 15 Start Button: Press this button to start the compressor. Stop button Press this button to stop the compressor. Set Button/ Loading / unloading Button: After modification, press this to confirm and save modified data When the compressor is running ,press this button to load or unload under a certain pressure.
  • Page 17 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English to enter into Menu Selection Interface: RUN PARA. Level 1 menu screen USER PARA. FACTORY PARA. Level 1 menu screen MOD PARAMETER Press to move the black cursor to RUN PARA. , press...
  • Page 18 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English O/A FILTER LIFE END terminates. HIGH TEMPERATURE 14.2.3 Protection Functions of Controller The air compressor controller provides all-round protection functions of short-circuit, locking, phase failure, overload, imbalance for motor. Electronic Failure Display Reason...
  • Page 19 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English When a fault occurs, the controller in the main interface displays the current fault content. For example, when the pressure sensor failure, it displays the following interface: STOP: P SENSOR FAULT Failure Reason...

  • Page 20: Maintenance

    SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English Starting from the main screen (see main menu): 1. Press the down button until the "user parameter" menu. 2. Press the right button to activate the submenus of the user menu 3. Press the down button to"maintenance timer reset" for Oil Filter, Oil/Air Filter, Air Filter, Lube, Grease, Belt 4.
  • Page 21 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English USE OIL OF THE SAME TYPE AS THAT ALREADY IN THE MACHINE; DO NOT MIX DIFFERENT TYPES OF OIL 15.3 MAINTENANCE SCHEDULE OPERATIONS THAT MAY BE CARRIED OUT BY THE USER OPERATIONS THAT REQUIRE SKILLED PERSONNEL These maintenance intervals are recommended for work environments that are not dusty and are well ventilated.
  • Page 22 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English 15.4 CHECK OIL LEVEL AND TOP UP - Switch off the machine using the button Ref. 2 Fig. 16: the machine will stop after running unloaded for few seconds. - Wait a few minutes for the foam in the air/oil separtor tank to abate (check sight glass).
  • Page 23 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English 15.6 CLEANING THE SUCTION FILTER OR CHANGING THE FILTER 2 Fig. 16 - Press the EMERGENCY STOP - Turn the power off from the mains. FIG. 17a HOT PARTS INSIDE - Remove the cover Ref. 7 Fig. 17a.
  • Page 24 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English NOTE ON LUBRICANTS When delivered the machine is filled with oil; In normal conditions of use, these lubricants have proved to be able to withstand use for as many as 4.000 hours. However, due to the external polluting agents that get into the compressor with the air suction, it is advisable to change the oil at more frequent intervals, as indicated on the routine maintenance chart.

  • Page 25: Maintenance 16.0 16.0 Periods Of Inactivity

    SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English 15.9 BELT CHANGE AND TENSIONNING BEFORE CARRYING OUT ANY MAINTENANCE THE MACHINE MUST BE STOPPED, CUT OFF THE MACHINE FROM THE ELECTRICAL MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION CIRCUIT, CHECK THAT THE MACHINE IS NOT UNDER PRESSURE.

  • Page 26: List Of Spare Parts For Routine Maintenance

    SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 English 18.0 LIST OF SPARE PARTS FOR ROUTINE MAINTENANCE Code DESCRIPTION 4 kW 5.5 kW 7.5 kW 1641 0015 06 Pre-foam 1625 1907 62 Suction filter 1641 0018 24 Suction filter core 1625 1907 65...

  • Page 27: Trouble-Shooting And Emergency Remedies 20.0 Parts Lists

    SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Service Kits Service Kits Part Number Name Validity 1.00 SERVICE KIT 1641 0016 35 AIR FILTER CORE 1641 0018 24   OIL FILTER 40L 1-12UNF-2B 1625 1907 65   FILTER OSE D90X135 (INTERNAL) 1625 1907 79  ...
  • Page 28 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Safety Valve - Tank Mounted Safety valve - TANK MOUNTED MDVAR:TANKMOUNT Part Number Name Validity SAFETY VALVE (19/08/2020 - ...) PRESS:8BAR 1010 1625 1907 73 SAFETY VALVE (19/08/2020 - ...) PRESS:10BAR 1010 1625 1907 74...
  • Page 29 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Element Element Part Number Name Validity ELEMENT (09/04/2020 - ...) 1010 1616 9034 80 1616 9034 90 - - (quantity: 1)  Substituted by: DISCHARGE BLOCK (28/10/2020 - ...) 1030 1641 0024 44 DISCHARGE BLOCK GASKET (09/04/2020 - ...)
  • Page 30 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Safety Valve - Floor Mounted Safety valve - FLOOR MOUNTED MDVAR:FMOUNTED Part Number Name Validity SAFETY VALVE (09/04/2020 - ...) PRESS:8BAR 1010 1625 1907 73 SAFETY VALVE (09/04/2020 - ...) PRESS:10BAR 1010 1625 1907 74...
  • Page 31 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Unloader Assembly Unloader assembly Part Number Name Validity PLUG (13/04/2020 - ...) 1020 1625 1672 60 FAST COUPLING (15/07/2020 - ...) 1030 1641 0024 30 SCREW (09/04/2020 - ...) 1040 0211 1250 00 TAPPING BOLT (09/04/2020 - ...)
  • Page 32 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Filter Assembly Filter Assembly IDRY:Y Part Number Name Validity Y FILTER (24/08/2020 - ...) 1010 0803 5010 08 FILTER ASSEMBLY 2GS (24/08/2020 - ...) 1020 1629 0511 02 TM356-10270 TM+DD FILTER ASSEMBLY 2CD (24/08/2020 - ...)
  • Page 33 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Cooler Cooler - TH7.5 TMDD Part Number Name Validity COOLER COMB 9KW (19/08/2020 - 23/08/2020) 1010 1625 1908 61 (24/08/2020 - ...) TAPPING BOLT (19/08/2020 - 23/08/2020) 1020 1625 1770 70 (24/08/2020 - ...) TM356-10270 TM+DD www.itmtools.com.au...
  • Page 34 Air Filter assembly SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Air Filter Assembly TM356-10270 TM+DD www.itmtools.com.au...
  • Page 35 Air Filter assembly SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Part Number Name Validity AIR FILTER ASSEMBLY 1.2M3 (09/04/2020 - ...) 1010 1625 1907 62 AIR FILTER CORE (12/10/2020 - ...) 1641 0018 24   1641 0016 35 - SERVICE KIT ...
  • Page 36 Dryer assembly IDRY:Y SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Dryer Assembly www.itmtools.com.au TM356-10270 TM+DD...
  • Page 37 Dryer assembly SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 IDRY:Y Part Number Name Validity AIR DRYER (03/09/2020 - ...) 2205 7008 64 BOLT (03/09/2020 - ...) 1050 0147 1323 03 PLAIN WASHER (03/09/2020 - ...) 1080 0300 0274 64 HEAT EXCHANGER (03/09/2020 - ...)
  • Page 38 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Controller Controller Part Number Name Validity CONTROLLER (08/05/2020 - ...) 1010 1641 0015 10 TM356-10270 TM+DD www.itmtools.com.au...
  • Page 39 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Air Receiver Air Receiver - TM356-10270 TM+DD Part Number Name Validity TANK (24/08/2020 - ...) 1010 1641 0024 93 NIPPLE (24/08/2020 - ...) 1020 1625 1808 80 ELBOW (24/08/2020 - ...) 1030 1625 1843 16 NIPPLE (24/08/2020 - ...)
  • Page 40 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Drive - TH-7.5 Drive - TM356-10270 Part Number Name Validity MOTOR PULLEY (09/04/2020 - 12/04/2020) 1010 1625 1907 38 (20/04/2020 - 18/08/2020) [notcompatible] (19/08/2020 - 23/08/2020) [notcompatible] (24/08/2020 - ...) PRESS:8BAR ELEMENT PULLEY (09/04/2020 - 12/04/2020)
  • Page 41 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Main Cooling Fan Main cooling fan Part Number Name Validity (09/04/2020 - 22/04/2020) [notcompatible] 1010 1625 1907 41 (23/04/2020 - 18/08/2020) (19/08/2020 - 23/08/2020) [notcompatible] (24/08/2020 - ...) TM356-10270 TM+DD WASHER (13/04/2020 - 18/08/2020) [notcompatible]...
  • Page 42 Vessel assembly SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Vessel Assembly TM356-10270 TM+DD www.itmtools.com.au...
  • Page 43 Vessel assembly SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Part Number Name Validity VESSEL ID151X6L 15BAR (30/06/2020 - 18/08/2020) [notcompatible] 1010 1625 1907 43 (19/08/2020 - 23/08/2020) [notcompatible] (24/08/2020 - ...) BALL VALVE DN6 1/4 (30/06/2020 - 18/08/2020) [notcompatible] 1020 1625 1663 18 (19/08/2020 - 23/08/2020) [notcompatible] (24/08/2020 - ...)
  • Page 44 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Motor www.itmtools.com.au...
  • Page 45 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Motor Part Number Name Validity MOTOR 7.5KW 380/50 IP55 (09/04/2020 - 18/08/2020) 1010 1625 1907 40 (19/08/2020 - 23/08/2020) [notcompatible] (24/08/2020 - ...) WASHER (20/04/2020 - 18/08/2020) [notcompatible] 1015 0301 2343 00 (19/08/2020 - 23/08/2020) [notcompatible] (24/08/2020 - ...)
  • Page 46 Hose assembly - TM356-10270 TM+DD SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Hose Assembly TM356-10270 TM+DD www.itmtools.com.au...
  • Page 47 Hose assembly - TM356-10270 TM+DD SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Part Number Name Validity PIPE (04/09/2020 - ...) 1040 1625 1908 58 PIPE (04/09/2020 - ...) 1050 1625 1908 57 O-RING (04/09/2020 - ...) 1060 1625 1835 12 O-RING (04/09/2020 - ...)
  • Page 48 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Canopy - TM356-10270 TM+DD Canopy TM356-10270 TM+DD www.itmtools.com.au...
  • Page 49 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Canopy - TM356-10270 TM+DD Part Number Name Validity TAPPING BOLT (24/08/2020 - ...) 1020 1625 1770 70 TAPPING BOLT (24/08/2020 - ...) 1030 1625 1770 69 SCREW (24/08/2020 - ...) 1040 0211 1325 03 TAPPING BOLT (24/08/2020 - ...)
  • Page 50 Electrical components - TM356-10270 TM+DD SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Electrical Components Electrical components - TM356-10270 TM+DD Part Number Name Validity TEMPERATURE SENSOR (24/08/2020 - ...) 1020 1641 0015 11 WASHER (24/08/2020 - ...) 1030 0661 1000 26 0661 1000 40 - - (quantity: 1) ...
  • Page 51 Labels - TH-4 TM, TH-5.5 TM, TM356-10270 TM, TM356-10270 TM+DD SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Labels Labels - TH-4 TM, TH-5.5 TM, TM356-10270 TM, TM356-10270 TM+DD Part Number Name Validity DECAL TYPE (19/08/2020 - 23/08/2020) 1010 1641 0016 46 (24/08/2020 - ...)
  • Page 52 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Cubicle Components Cubicle components - TM356-10270 TM+DD Part Number Name Validity CUBICLE 1641 0024 91 PUSH BUTTOM NP8-02ZS/1 (11/10/2020 - ...) 1089 9513 69 LABEL EMERGENCY STOP NP8 (11/10/2020 - ...) 1089 9513 70 CONTACTOR TGC1-0910M7 (11/10/2020 - ...)
  • Page 53 SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270 Oil Filter Oil Filter Part Number Name Validity OIL FILTER 40L 1-12UNF-2B (09/04/2020 - ...) 1010 1625 1907 65 1641 0016 35 - SERVICE KIT  Service kits: OIL FILTER HOUSING (09/04/2020 - ...)
  • Page 54 18 BUSINESS ST, YATALA QLD 4207 AUSTRALIA PH: 07 3287 1114 FX 07 3287 1115 sales@industrialtool.com.au www.itmtools.com.au NATIONAL SALES & DISTRIBUTION LOCATIONS HEAD OFFICE Sales Office Distribution Warehouse Sales Office Distribution Warehouse Sales Office Sales Office Sales Office Distribution Warehouse Sales Office Distribution Warehouse WWW.ITMTOOLS.COM.AU...

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