Itm TM356-15500 Operator's Manual
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Itm TM356-15500 Operator's Manual

Screw type air compressors
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Summary of Contents for Itm TM356-15500

  • Page 2: Table Of Contents

    English CONTENTS PART A: INFORMATION FOR THE USER GENERAL CHARACTERISTICS INTENDED USE OPERATION GENERAL SAFETY STANDARDS DESCRIPTION OF DANGER SIGNALS DANGER ZONES SAFETY DEVICES POSITION OF SIGNS & DATA PLATES COMPRESSOR ROOM 10.0 TRANSPORT AND HANDLING 11.0 UNPACKING 12.0 INSTALLATION 13.0 DIMENSIONS AND TECHNICAL DATA 14.0...
  • Page 3 English INTRODUCTION In the event of breakdown or malfunction of the machine, switch it off and do not tamper with it. If repairs are needed, contact to a technical assistance centre approved by the manufacturer and insist on the use of original spare parts. Failure to comply with the above may endanger the safety of the machin Keep this manual with care for future consultation;...

  • Page 4: General Characteristics

    English 1.0 GENERAL CHARACTERISTICS The compressor units use single-stage screw rotary air compressors with oil injection. The central unit comprises: compressor; oil separator; oil cooler and output air cooler; fan; electric start; safety and regulation devices; instrument panel. The system is self-bearing and does not require bolts or other devices to anchor it to the floor. The unit is completely assembled in the factory;...

  • Page 5: General Safety Standards

    English FIG. 2 1 SUCTION FILTER 10 OIL FILTER 2 SUCTION REGULATOR 11 AIR-OIL SEPARATOR 3 SCREW COMPRESSOR 12 AIR-OIL COOLER 4 TEMPERATURE SENSOR 13 PRESSURE TRANSDUCER 5 CONTROLLER 14 BELT PULLY 6 OIL DISCHARGE VALVE 15 ELECTRIC MOTOR 7 AIR-OIL PRESEPARATOR 16 FAN 8 OIL SEPARATOR SEAT 9 SAFETY VALVE...

  • Page 6: Danger Zones

    English 2) DANGEROUS ELECTRIC 6) HOT PARTS VOLTAGE 3) AIR NOT FIT FOR 7) MOVING PARTS BREATHING 8) FAN ROTATING 4) NOISE 9) MACHINE WITH AUTOMATIC START 6.0 DANGERS ZONES Risks present on the whole machine FIG 4 Code 1625186897- Edition 7/2019...

  • Page 7: Safety Devices

    English 7.0 SAFETY DEVICES 1 Safety screws 2 Side panels and door to the electric panel, opened with a special key 3 Fixed protection device - cooling fan 4 Fixed protection device - pulleys 5 Emergency push button 6 Oil filling cap (with safety breather) 7 Safety valve FIG 5 Code 1625186897- Edition 7/2019...

  • Page 8: Position Of Signs & Data Plates

    English 8.0 POSITION OF SIGNS & DATA PLATES 8.1 POSITION OF THE DANGER PLATES The plates fitted on the compressor unit are part of the machine; they have been applied for safety purposes and must not be removed or spoiled for any reason. 1 Machine with automatic start 2 Air not filt for breathing Code 3 Dangers plate...

  • Page 9: Compressor Room

    English 9.0 COMPRESSOR ROOM 9.1 FLOOR The floor must be even and of industrial type for the total weight of the machine(Please refer to technical data).. Remember the total weight of the machine when positioning it. (See chapter 13.0) 9.2 VENTILATION When the machine is operating, the room temperature must not be higher than 40 °C or lower than 1 °C.

  • Page 10: Transport And Handling

    English 10.0 TRANSPORT AND HANDLING IT IS FORBIDDEN TO USE METAL CABLES FOR LIFTING ATTENTION: DO NOT STAND OR WALK PASS UNDER OVERHEAD WEIGHTS The machine must be transported as shown in the following figures. FORK LIFT TRUCK CARDBOARD PROTECTION AVOID DAMAGING THE BODYWORK FIG.

  • Page 11: Installation

    English 12.0 INSTALLATION 12.1 POSITIONING After unpacking the equipment and preparing the compressor room, put the machine into position, checking the following items:  ensure that there is sufficient space around the machine to allow maintenance (see Fig. 11). FIG. 10 Protect the power cable with a suitable FIG.
  • Page 12 English 12.4 STARTING UP BEFORE CARRYING OUT ANY OPERATION ON THE MACHINE, ENSURE THAT THE ELECTRIC POWER SUPPLY HAS BEEN DISCONNECTED. 12.4.1 PREPARING FOR SETTING UP After checking everything as indicated in Chap. 12, follow the instructions in Fig. 12. 12.4.2 PRELIMINARI CHECKS - Check the oil level Ref.
  • Page 13 English IT IS ADVISABLE NOT TO DO ANYTHING ON THE MACHINE CONTROL PANEL. IF ALL THE INSTRUCTIONS FOUND IN THIS MANUAL HAVE BEEN OBSERVED THE MACHINE CAN BE STARTED. 13.0a DIMENSIONS AND TECHNICAL DATA（ （ 7.5kw） ） COMPRESSED AIR OUTLET Motor Power kw Max.
  • Page 14 English 13.0b DIMENSIONS AND TECHNICAL DATA（ （ 11—15kw） ） COMPRESSED AIR OUTLET CABLE INLET Motor Power kw Max. pressure 1.64 1.37 1.95 1.84 /min (50Hz) dB(A) 72.5 Noise product. Net weight Power input 13.2 12.6 15.7 16.8 Oil load ~3.8 ~3.8 Code 1625186897- Edition 7/2019...
  • Page 15 English 13.0c DIMENSIONS AND TECHNICAL DATA（ （ 18.5—22kw） ） CABLE INLET 18.5 Motor Power kw Max. pressure 2.92 2.46 /min (50Hz) dB(A) 71.9 Noise product. Net weight Power input 20.64 Oil load ~8.5 Code 1625186897- Edition 7/2019...
  • Page 16 English Motor Power kw Max. pressure 3.32 2.78 /min (50Hz) dB(A) 71.9 Noise product. Net weight Power input 22.2 20.4 Oil load ~8.5 Code 1625186897- Edition 7/2019...
  • Page 17 English 13.0d DIMENSIONS AND TECHNICAL DATA（ （ 30—37kw） ） CABLE INLET Motor Power kw Max. pressure 4.93 4.70 3.75 5.44 5.37 4.82 /min (50Hz) Noiose 78.5 78.5 dB(A) product. Net weight Power input 37.2 36.6 31.8 37.7 39.7 38.9 Oil load ~13.8 ~13.8 Code 1625186897- Edition 7/2019...

  • Page 18: Machine Illustration

    English 14.0 MACHINE ILLUSTRATION 14.1 GENERAL LAY-OUT 1 Air suction filter 10 Oil discharge 2 Oil filter 11 Oil tank Air-oil cooler 12 Control card 4 Filter panel 13 Safety valve Belt tightening system 14 Emergency stop 6 Minimum pressure valve 15 Electric motor 7 Air-oil separator with oil separating filter 16 Screw compressor...
  • Page 19 English FIG 13 14.2 COMMAND AND CONTROL PANEL BEFORE CARRYING OUT THE OPERATION TEST, READ CAREFULLY AND ACQUIRE A GOOD KNOWLEDGE OF THE COMMAND FUNCTIONS. NOTICE Please read instruction manual before usage Installation of AM-100 can be performed only by professional technicians Assembling position shall be considered carefully during mechanical installation in order to ensure good heat dissipation and reduce electromagnetism interferences Wiring shall be performed respectively according to regulations for heavy and weak...
  • Page 20 English Features： ： ● LCD Chinese / English display ● With control functions of starting, stopping and operation for motor. ● With protection functions of preventing reverse rotation of air compressor. ● Temperature measurement and control ● Automatic adjusting of rate of load and controlling of pressure balance ●...
  • Page 21 English —— Alarm ： Early warning, the fault light flashes; fault shutdown, fault lights lit, clear fault, reset off. 3、Display of status and operations The display screen will be as follow when the units are powered on: SCREW After power on, screen show this page COMPRESSOR After 5 seconds, the main page will show up as: PRES: 0.60MPa...
  • Page 22 English After showing this interface，The first bit data of password started flashing，press “increase button” or “descending button” to modify the flashing data equal to the first bit of password， Press the shift button, move the cursor to the next data bit,similarly modify the third and fourth Finally, press the “Set button”...
  • Page 23 English 2. Element outlet Over-Temperature Protection When the element outlet temperature is higher than the upper limit of set temperature, the controller will stop the machine,The display will show “HIGHT T”. 3. Non-reversing Protection of Air Compressor When three-phase supply phase sequence connected to the air compressor is not the same with that set for the controller, the failure is displayed as “PHASE REVERSAL”, as a result, the controller cannot start up the motor.

  • Page 24: Maintenance

    English mechanical failure or wrong set data etc. Wrong Wiring, Incorrect Data Checking the wiring and set the data Short Circuit setting etc. correctly Wrong Phase Reversed Phase sequence or Check the wiring Sequence phase off Overload or Rotor locking Host start time set to a value less Reset the host starting time to be longer during starting...
  • Page 25 English BEFORE DRAINING THE CONDENSATE IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT FROM THE POWER MAINS. Proceed as follows: - Press the “STOP” button Ref. 2 Fig. 16 - Turn the isolating switch and block it with the padlock. - Turn on the supply automatic differential switch.
  • Page 26 English Change the oil filter (see control board LED)     Every 2000 hours Change the suction filter (see control board LED)   (OR 1/2 Year) Clean the finned surface of the air-oil cooler     Change the oil separating filter (see control board LED) ...
  • Page 27 English cleaning FIG. 17 15.6 CLEANING THE SUCTION FILTER OR CHANGING THE FILTER - Press the “STOP” button Ref. 2 Fig. 16 - Press the “EMERGENCY STOP” Ref. 5 Fig. 5. - Turn the power off from the mains. FIG. 17a HOT PARTS INSIDE - Remove the cover Ref.
  • Page 28 English FIG. 18 THE OLD OIL MUST BE DISPOSED OF IN COMPLIANCE WITH THE REGULATIONS IN FORCE. NOTE ON LUBRICANTS When delivered the machine is filled with oil; In normal conditions of use, these lubricants have proved to be able to withstand use for as many as 4.000 hours.

  • Page 29: Periods Of Inactivity

    English 15.9 BELT CHANGE AND TENSIONNING BEFORE CARRYING OUT ANY MAINTENANCE THE MACHINE MUST BE STOPPED, CUT OFF THE MACHINE FROM THE ELECTRICAL MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION CIRCUIT, CHECK THAT THE MACHINE IS NOT UNDER PRESSURE. Tightening or retightening new belts Proceed as follows: - Remove the panel on belt canopy Ref.

  • Page 30: Scrapping The Unit

    1625 1834 85 90.99-96.99 79.44-75.55 1625 1846 47 TH30 75.58-81.58 65.92-71.92 1625 1846 47 76.31-82.31 66.56-72.56 1625 1846 47 79.71-85.71 69.54-75.54 1625 1846 46 TH37 75.59-81.59 65.93-71.93 1625 1846 46 75.59-81.59 65.93-71.93 1625 1846 47 73.7-79.7 64.27-70.27 English 16.0 PERIODS OF INACTIVITY Code 1625186897- Edition 7/2019 If the machine has to remain inactive for a long period: - Press the “STOP”...
  • Page 31 1641 0018 24 Suction filter core 1625 1907 65 Oil filter 1625 1907 79 Oil seperate element 1625 1907 35 Unloader 1625 1708 50 MPV service kit Oil-Fluidtech 1630 1450 04 English 19.0 TROUBLE-SHOOTING AND EMERGENCY REMEDIES N.B. OPERATIONS MARKED MUST BE CARRIED OUT BY PROFESSIONALLY N.B.

This manual is also suitable for:

Tm356-20500

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