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Table of Contents
Related Manuals for Wood-mizer BMT100
Summary of Contents for Wood-mizer BMT100
- Page 1 Toothsetter/Guage Safety, Operation, Limitations, Maintenance & Parts Manual BMT100 rev. D.01 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. Form #219_en...
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Page 2: Table Of Contents
Table of Contest Section-Page SECTION 1 OVERVIEW Toothsetter/Gauge (LTTSG) Introduction ..........1-1 Deburring The Blade ................1-2 SECTION 2 SETUP Blade Support Installation ..............2-2 Dial Indicator Setup................2-3 SECTION 3 OPERATION & MAINTENANCE Blade Installation..................3-1 Toothsetter Adjustments.................3-3 Setting Point Adjustment................3-6 Toothsetter Operation................3-8 Toothsetter Maintenance ................3-8 SECTION 4 REPLACEMENT PARTS How To Use The Parts List ..............4-1... -
Page 3: Overview
Overview Toothsetter/Gauge (LTTSG) Introduction SECTION 1 OVERVIEW Toothsetter/Gauge (LTTSG) Introduction There are two steps to maintaining blades used on the Timbery sawmill. They should ALWAYS be followed in this order: 1. Blade Sharpening 2. Toothsetting See Figure 1-1. The blades supplied by Timbery have a raker-style set in the teeth. If you look at a blade from the top, you will see that the teeth are set (or bent out) in a repeating sequence;... -
Page 4: Deburring The Blade
Overview Deburring The Blade Deburring The Blade Sharpening leaves tiny metal burrs on the back side of the teeth. New blades also have burrs. These burrs MUST be removed before the set is checked. If they are not removed, they may cause the toothsetter to give false readings. To remove burrs, take the blade from the Sharpener. -
Page 5: Setup
Setup SECTION 2 SETUP Mount the toothsetter to the stand. Use the mounting holes found in the base plate of the setting fixture. Use the provided bolts (inserting the bolts down through the top of the mounting plate), wing nuts and washers. Setup the toothsetter so that there is at least 32" (81.0 cm) to the rear and to either side of the tool. -
Page 6: Blade Support Installation
Setup Blade Support Installation Blade Support Installation Attach the three blade support arms to the threaded mounting bar at the rear of the tooth- setter. See Figure 2-2. Assemble a blade support guide onto the end of each blade support arm. Bolt from the hexed side of the guide assembly. -
Page 7: Dial Indicator Setup
Setup Dial Indicator Setup Dial Indicator Setup See Figure 2-3. 1. Back the setting point out of the way. Insert the hex key in the end of the setting con- tact point shaft and turn counterclockwise until the setting contact point is behind the front edge of the moving clamping plate. - Page 8 Setup Dial Indicator Setup See Figure 2-4. If the dial indicator does not read between -.001 and -.005 with nothing clamped, you will need to adjust the indicator mounting block: Loosen screw to move dial indicator forward or backward S M0124C FIG.
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Page 9: Operation & Maintenance
Operation & Maintenance Blade Installation SECTION 3 OPERATION & MAINTENANCE Once the toothsetter alignments have been checked and adjustments have been made, you are ready to measure and set blades. Sharpening removes metal from the face of the tooth. This eventually reduces the set to a point where the blade will not cut very well. - Page 10 Operation & Maintenance Blade Installation See Figure 3-1.Loosen the clamp adjustment nut. Turn the clamp nut and set the dis- tance between the clamp plates. After the clamp is adjusted properly, tighten the clamp adjustment nut. Clamp Adjustment Clamp Adjustment SM0040PL_B FIG.
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Page 11: Toothsetter Adjustments
Operation & Maintenance Toothsetter Adjustments Toothsetter Adjustments Operation & Maintenance TSdoc051122... - Page 12 Operation & Maintenance Toothsetter Adjustments See Figure 3-2. 1. Adjust the blade rest screws. Rest the blade evenly on the two blade rest bolts on each side of the clamp. Adjust the rest screws until the gullet of the blade lies just above the top of the clamp plates.
- Page 13 Operation & Maintenance Toothsetter Adjustments 4. Position the blade. Turn the blade to bring a weld into the clamping/setting assembly. Use the weld as a reference point for starting and stopping. Start with the first tooth to the right (See NOTE) of the weld that has been set back toward the dial indicator. NOTE: The toothsetter sets and measures the teeth which are set away from the opera- tor and towards the dial indicator.
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Page 14: Setting Point Adjustment
Operation & Maintenance Setting Point Adjustment See Figure 3-3.Position that tooth in front of the gauge foot so the its edge is aligned with the center of the setting point. Edge of tooth aligned with center of setting point FIG. 3-3 5. - Page 15 Operation & Maintenance Setting Point Adjustment machine. S M0308PL_B FIG. 3-4 Operation & Maintenance TSdoc051122...
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Page 16: Toothsetter Operation
Operation & Maintenance Toothsetter Operation S M0309PL_B FIG. 3-5 Toothsetter Operation 1. Set the blade. Measure set by clamping the blade between the back clamping plate and the spring-loaded pins on the front clamping plate. Remember set should not vary more than (±)0.001 from one tooth to the next. -
Page 17: Replacement Parts
Replacement Parts How To Use The Parts List SECTION 4 REPLACEMENT PARTS How To Use The Parts List Use the index above to locate the assembly that contains the part you need. Go to the appropriate section and locate the part in the illustration. ... -
Page 18: Toothsetter, Complete
Toothsetter, Complete Toothsetter, Complete REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER QTY. Toothsetter, Complete BMT100 / BT100 Toothsetter, Complete 087557 Toothsetter Assembly, Boxed, w/o Stand & Arms 087765 Arm Assembly, Blade Support 087766 Stand Assembly, Toothsetter... -
Page 19: Toothsetter Parts List
Replacement Parts Toothsetter Parts List Toothsetter Parts List 17 19 SM0115P2e REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER QTY. Arm Assembly, Blade Support 087766 Blade Support Assembly, Replacement A10617 Tube, Blade Support Long 087519-1 Tube, Blade Support Short 087670-1 Guide WO/Post, Blade Support S10612... - Page 20 Replacement Parts Toothsetter Parts List Pin, Toothsetter Alignment F05012-60 Tool, Set Correction 087862-1 Bolt, M10 x 35 8.8 Hex Head Full Thread Zinc F81003-17 Washer, 10.5 Flat Zinc F81055-1 Plate, Toothsetter Fixed Clamp Zinc 087503-1 Base Weldment 087504-1 Plate, Moving Clamp 096862-1 Nut, M8 Hexagon, Grade 5.8 Free Zinc F81032-1...
- Page 21 Replacement Parts Toothsetter Parts List Bar, Toothsetter Grip 087443-1 Nut, M10-8-B Hex Nylon Zinc Lock F81033-1 Grip, Toothsetter Hand 086338 Bolt, 10/M8 x 40 12.9 ISO7379 Shoulder F81003-83 Block, Lower Toothsetter Gauge Mount 087515-1 Block, Upper Toothsetter Gauge Mount 087516-1 Gauge Dial, Indicator 087843 Fitting, M6 Grease...
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Page 22: Toothsetter Stand Assembly
Replacement Parts Toothsetter Stand Assembly Toothsetter Stand Assembly REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NO. STAND ASSEMBLY, TOOTHSETTER 536730 POST WELDMENT 536737 FOOT, DOUBLE 536732 FOOT, SINGLE 536733 BOLT, M8X60 DIN603/PN82406/ISO8677 CARRIAGE F81002-120 WASHER, 8.4 FLAT ZINC F81054-1 NUT, M8-8-B- HEX NYLON ZINC LOCK F81032-2... - Page 23 EC declaration of conformity according to EC Machinery Directive 2006/42/EC Manufacturer: Wood-Mizer Industries sp. z o.o. Nagórna 114, 62- Tel. +48 63 26 26 000 This declaration of conformity is issued under the sole responsibility of the manufacturer. Following machine in our delivered version complies with the appropriate essential safety and health requirements of the EC Machinery Directive 2006/42/EC based on its design and type, as brought into circulation by us.
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