Wood-mizer Pro Series Manual
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Wood-mizer Pro Series Manual

Wood-mizer Pro Series Manual

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LTPROCBN-110
LTPROCBN-220
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
January 2008
rev. B.00
rev. B.00
Form #1532

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  • Page 1 LTPROCBN-110 rev. B.00 LTPROCBN-220 rev. B.00 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. January 2008 Form #1532...

  • Page 2: Table Of Contents

    Table of Contents Section-Page SECTION 1 GENERAL INFORMATION Safety......................... 1-1 Component ID ......................1-3 Dimensions ........................ 1-4 SECTION 2 SETUP & OPERATION Assembly ........................2-1 Drip Tray/Grinder..............2-1 Blade Support Arms ..............2-2 Grinding Oil Pump..............2-4 Grinder Hood ................2-5 Blade Clamp Rest Pins............2-6 Grinding Wheel Installation..........2-7 Oiler Trough Extension............2-8 Electrical Connection ............2-9...
  • Page 3 Table of Contents Section-Page SECTION 4 REPLACEMENT PARTS Pro Series Blade Grinder (Complete)................ 4-1 Grinder Head ......................4-4 Pivot Base........................4-5 Motor Drive ....................... 4-6 Head Subassembly..................... 4-7 Head Spindle ......................4-9 Oiler Assembly......................4-10 Cam Index ....................... 4-11 Blade Clamp ......................4-13 4.10...

  • Page 4: General Information

    General Information Safety SECTION 1 GENERAL INFORMATION Safety This symbol calls your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. This symbol accompanies a signal word. The word DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
  • Page 5 General Information Safety WARNING! Always wear gloves and eye protection when handling bandsaw blades. Changing blades is safest when done by one person! Keep all other persons away from area when coiling, carrying or changing a blade. Failure to do so may result in serious injury. WARNING! Always wear eye protection when operating the grinder.

  • Page 6: Component Id

    General Information Component ID Component ID See Figure 1-1. Major components of the ProSeries grinder are shown below. Grinder Depth Adjustment Motor Knob Index Adjustment Knob Oiler Rear Blade Supports Blade Clamp Handle Hood Pump Blade Wiper Extended Blade Support Control PG0010-3 Drip Pan...

  • Page 7: Dimensions

    General Information Dimensions Dimensions See Figure 1-2. Dimensions of the ProSeries grinder are shown below. PG0011 FIG. 1-2 General Information PGdoc031914...

  • Page 8: Setup & Operation

    Setup & Operation Assembly SECTION 2 SETUP & OPERATION Assembly Place the grinder on a table or workbench sturdy enough to support the weight of the machine. Be sure there is enough room on either side of the grinder to allow for the blade to travel.

  • Page 9: Blade Support Arms

    Setup & Operation Assembly Blade Support Arms See Figure 2-2. Install a rubber bumper to each rear arm bracket with a provided #8-32 slotted hex head screw and self-locking hex nut. Install the left and right arm brackets to the rear of the grinder frame using two 1/4-20 x 1” hex head bolts, lock washers and flat washers per bracket.
  • Page 10 Setup & Operation Assembly See Figure 2-3. NOTE: If grinding blades shorter than 180”, see the next page for blade support tube installation. Use the extended support arm shown below for longer blades. Bolt the extended support arm to the threaded holes at the back-right of the grinder base with the four 1/4”...

  • Page 11: Grinding Oil Pump

    Reinstall the oil hose through the hole in the grinder frame and connect to the fitting on the pump. Fill the oil tray with approved grinding oil available from Wood-Mizer. Fill the tray until the level is at least 1/2” the height of the pump.

  • Page 12: Grinder Hood

    Setup & Operation Assembly Grinder Hood See Figure 2-5. Install the grinder hood to the grinder frame, inserting the pivots into the brackets at the rear of the frame. Open the hood until it rests on the rear arm rubber bum- pers.

  • Page 13: Blade Clamp Rest Pins

    Setup & Operation Assembly Blade Clamp Rest Pins See Figure 2-6. When a blade travels through the grinder blade clamp, the blade is sup- ported by rest pins protruding from the rear clamp block. Five sets of holes are provided for the rest pins to accommodate different blade widths. Use the bottom set of holes for 2”...

  • Page 14: Grinding Wheel Installation

    Loosen the top oiler mounting bolt to move the oiler out of the way. Install the appropriate Wood-Mizer grinding wheel for the blades you plan to sharpen. Reinstall the flat washer and nut and hand tighten to secure the grinding wheel.

  • Page 15: Oiler Trough Extension

    The grinder is capable of grinding blades with tooth spacing of 7/8” up to 1 1/8”. NOTE: A special cam is available to accommodate blades with 5/8” tooth spacing. Call Wood-Mizer customer service for more information. See Figure 2-8. To grind blades with 1 1/8” tooth spacing, the oiler trough needs to be extended using the provided spacer plate and longer mounting bolts.

  • Page 16: Electrical Connection

    Setup & Operation Assembly Electrical Connection Plug the power cord from the control box into a grounded 110-120 volt GFI receptacle. DANGER! For the user's safety, the power cord on this product has a grounded plug. This power cord should only be used with correctly grounded (3-hole) receptacles to avoid electrical shock.

  • Page 17: Operation

    Setup & Operation Operation Operation Blade Installation WARNING! Always wear gloves and eye protection when handling bandsaw blades. Changing blades is safest when done by one person! Keep all other persons away from area when coiling, carrying or changing a blade. Failure to do so may result in serious injury.
  • Page 18 Setup & Operation Operation Loosen the clamping bolt to extend or retract the blade support arm. Slide the support tube through the U-bolts so the guides can be positioned under the blade. Tighten the U-bolts and clamp bolt. Loosen the wing nuts on the blade support guides and adjust so the blade is positioned between the support posts.

  • Page 19: Grinder Operation (Automatic Mode)

    Setup & Operation Operation Grinder Operation (Automatic Mode) WARNING! Always wear eye protection when operating the grinder. Failure to do so may result in serious injury. NOTE: Two modes are available to operate the grinder. For normal conditions, use automatic mode described below to set the grinder up for a cycle and grind the blade.
  • Page 20 Setup & Operation Operation See Table 2-1. The quantity of teeth on any particular blade depends on the length and tooth spacing of the blade. Common blade tooth quantities are provided below. Tooth Spacing 0.656” 0.875” 1.125” 144” 158” 178” 184”...
  • Page 21 Setup & Operation Operation See Figure 2-13. The depth and index adjustment knobs can be used to achieve the proper grind of the tooth. Turn the index adjustment knob in toward the other knob to move the tooth away from the grinding wheel. Turn the index adjustment knob away from the other knob to move the tooth toward the grinding wheel.
  • Page 22 Setup & Operation Operation Close the grinder hood and adjust the feed rate to the desired speed. The amount of material being removed will determine the feed rate to be used. If the teeth appear burnt after grinding, slow the feed rate down. During the grinding cycle, the display will show the number of teeth complete, the feed rate (teeth per minute) and the percentage of the cycle completed.

  • Page 23: Manual Mode

    Setup & Operation Operation Manual Mode WARNING! Always wear eye protection when operating the grinder. Failure to do so may result in serious injury. NOTE: Two modes are available to operate the grinder. For normal conditions, use automatic mode to set the grinder up for a cycle and grind the blade (See page 2-12).

  • Page 24: Diagnostics Mode

    Setup & Operation Operation Diagnostics Mode The diagnostics mode is provided to allow the operator to check the input status of the index sensor, the grinder motor thermostats and the start/stop buttons. From the mode selection menu, press the #3 key or scroll to the Select Mode Diagnostics menu and press the enter key.

  • Page 25: Setup Mode

    Setup & Operation Operation Setup Mode In setup mode, the user can adjust how the grinder functions. From the mode selection menu, press the #4 key or scroll to the Select Mode Setup menu and press the enter key. Scroll to the desired function and press the enter key or press the corresponding number key.

  • Page 26: Maintenance & Alignment

    Oil Level Periodically check the oil level and refill with oil as necessary. The oil level should be at least half the pump height. Use only Wood-Mizer approved grinding oil. Filter the oil to remove metal shavings before reusing. Clean Grinder Clean metal shavings and oil overspray from the grinder and area surrounding after each day of operation.

  • Page 27: Lubricate Index Cam Pivot

    Maintenance & Alignment Maintenance See Figure 3-1. Lubricate Index Cam Pivot A grease fitting is provided on the index cam pivot. Apply one to two squeezes of NLGI #2 lithium grease weekly to keep the index arm threads lubricated. Blade Wipers Loosen the blade wiper thumb screws and adjust the pads so they wipe oil from the blade as it passes through the pads.

  • Page 28: Alignment

    Maintenance & Alignment Alignment Alignment WARNING! Always turn off and disconnect power before performing any service to the machine. Grinder Head Angle NOTE: The grinder head angle is set and pinned at the fac- tory and should not need adjusted unless the grinder is damaged or major components replaced.

  • Page 29: Blade Clamp Position

    Maintenance & Alignment Alignment Blade Clamp Position NOTE: The grinder/clamp position is set and pinned at the factory and should not need adjusted unless the grinder is damaged or major components replaced. If adjustment is necessary, remove the pins, adjust then drill a new hole and repin the assembly.
  • Page 30 Maintenance & Alignment Alignment See Figure 3-4. Place the provided spacer bar flat against the rear clamp plate. Install the provided alignment tool to the grinding wheel shaft. Install the provided 1/2” spacer washer and replace the arbor washer and nut. Hold the shaft with the provided tool and tighten the arbor nut.
  • Page 31 Maintenance & Alignment Alignment Assemble the wear plate to the rear clamp plate. See Figure 3-5. Reinstall the front clamp assembly to the grinder and tighten the clamp handle mounting bolts and the pivot bolt. Place a blade or piece of blade stock against the clamp wear pad and push the clamp handle to clamp the blade.
  • Page 32 Maintenance & Alignment Alignment See Figure 3-6. Before tightening the clamp mounting bolts, check the position of the clamp rollers in relation to the wear pad. Be sure the rollers are not centered directly in front of the edge of the pad. This could cause a kink in the blade when clamped. To adjust the horizontal position of the clamp rollers, tap the clamp assembly to move the rollers toward the index arm.

  • Page 33: Troubleshooting

    Maintenance & Alignment Troubleshooting Troubleshooting WARNING! Always turn off and disconnect power before performing any service to the machine. PROBLEM POSSIBLE CAUSE SOLUTION I keep getting "grind t-stat" Grind motor thermostats are Check wiring. error. improperly wired. Fuse "F1" is blown. Replace fuse and check for dam- aged motor harness.
  • Page 34 Maintenance & Alignment Troubleshooting PROBLEM POSSIBLE CAUSE SOLUTION My pump does not turn on. Improper wiring. Check wiring per schematic. Bad circuit board. Ensure DS7 LED lights on circuit board while trying to run. Ensure 24V signal to circuit board. Replace circuit board.
  • Page 35 Maintenance & Alignment Troubleshooting PROBLEM POSSIBLE CAUSE SOLUTION My start push-button does Improper wiring. Check wiring. Ensure 24V to termi- not work. nal "3" of switch contact. Bad switch contact. Ensure 24V to terminal "4" of switch contact while switch is depressed. Replace switch contact.

  • Page 36: Replacement Parts

    Replacement Parts Pro Series Blade Grinder (Complete) SECTION 4 REPLACEMENT PARTS Pro Series Blade Grinder (Complete) PG0010 PGdoc031914 Replacement Parts...
  • Page 37 Replacement Parts Pro Series Blade Grinder (Complete) DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. GRINDER ASSEMBLY, PRO SERIES COMPLETE BLADE (110V) LTPROCBN-110 GRINDER ASSEMBLY, PRO SERIES COMPLETE BLADE (220V) LTPROCBN-220 Grinder Assembly, Pro Series (110V) 060000...
  • Page 38 Replacement Parts Pro Series Blade Grinder (Complete) SOLD SEPARATELY: OIL, 5 GAL. #165-CE GRINDING 010740 WHEEL, 10/30 3/4" TOOTH SPACE .243" TOOTH HEIGHT CBN PROFILE GRINDING 053296 WHEEL, 9/29 7/8" TOOTH SPACE .220" TOOTH HEIGHT CBN PROFILE GRINDING 030380 WHEEL, 10/30 7/8" TOOTH SPACE .250" TOOTH HEIGHT CBN PROFILE GRINDING 030381 WHEEL, 13/29 7/8"...

  • Page 39: Grinder Head

    Replacement Parts Grinder Head Grinder Head PG0001-1 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. HEAD ASSEMBLY, PRO GRINDER 060100 Pivot Base Parts (See Section 4.3) Motor Drive Parts (See Section 4.4) Head Subassembly Parts (See Section 4.5) Washer, Hex Nylon S03369...

  • Page 40: Pivot Base

    Replacement Parts Pivot Base Pivot Base PG0001-2 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. BASE WELDMENT, PRO GRINDER 060137 PIVOT WELDMENT, PRO GRINDER 060065 NUT, 3/8-16 HEX F05010-1 BOLT, 3/8-16 X 1 3/4" HEX HEAD FULL THREAD F05007-19 BEARING, 6203-2NSL 17MM SRI-2 ABEC-1 P06030-2...

  • Page 41: Motor Drive

    Replacement Parts Motor Drive Motor Drive PG0001-3 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. PLATE, MOTOR MOUNT 060138 MOTOR, 1/2HP 115/208-230V 50/60HZ S56 060121 WASHER, 5/16" STANDARD FLAT F05011-16 WASHER, 5/16" SPLIT LOCK F05011-13 BOLT, 5/16-18 X 3/4" HEX HEAD F05006-5 BELT, 24"...

  • Page 42: Head Subassembly

    Replacement Parts Head Subassembly Head Subassembly PG0001-4 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. PLATE, REAR SPINDLE MOUNT 060139 BRACKET, BELT GUARD 060134 WASHER, 1/4" SPLIT LOCK F05011-14 BOLT, 1/4-20 X 3/8" HEX HEAD F05005-67 WASHER, 1/4" SAE FLAT F05011-11 BOLT, 1/4-20 X 3/4"...
  • Page 43 Replacement Parts Head Subassembly BOLT, 1/4-20 X 1/2" HEX HEAD F05005-15 FITTING, 1/4" LOC-LINE VALVE P09835 FITTING, 1/4" NPT HEX NIPPLE P09144 FITTING, 1/4" NPT BRASS TEE 010720 FITTING, 3/8" HOSE BARB X 1/4" NPT NYLON ELBOW P04730 PLATE, GRINDER WHEEL COVER 060057 SCREW, #10-24 X 1/4"...

  • Page 44: Head Spindle

    Replacement Parts Head Spindle Head Spindle PG0001-5 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. SPINDLE ASSEMBLY, PRO GRINDER 060010 Housing, Spindle 060015 Shaft, Spindle 060004 Spacer, Spindle Housing 060003 Spacer, Spindle Bearing 060008 Spring, 20.4 x 34.6 x .04 mm Belleville Disc Bearing 060041 Bearing, 15x35x11 Angular Contact (Pair) 060006...

  • Page 45: Oiler Assembly

    Replacement Parts Oiler Assembly Oiler Assembly PG0001-6 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. OILER ASSEMBLY, PRO GRINDER 060136 Block, Oil Trough 010730 Plate, Oil Trough Side 060135 Bolt, 1/4-20 x 2 1/2" Hex Head Grade 5 F05005-126 Bolt, 1/4-20 x 2"...

  • Page 46: Cam Index

    Replacement Parts Cam Index Cam Index 16 17 PG0001-7B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. INDEX ASSEMBLY, PRO GRINDER CAM 060020 Cover, Cam Motor 060118 Screw, #10-24 x 1/2" Unslotted Indented Hex Head F05004-27 Nut, #10-24 Self-Locking Hex F05010-14 Motor Assembly, Cam Index 060104...
  • Page 47 Replacement Parts Cam Index  Cam, Profile Index 7/8" - 1 1/4" Tooth Spacing 057401  Cam, Profile Index 5/8" - 7/8" Tooth Spacing 010741  Cam, Profile Index 1/2" - 3/4" Tooth Spacing 060091 Screw, 3/8-24 x 3/4" Flat Point Stainless Socket Set F05007-95 Shaft, Index Pivot 060106...
  • Page 48 Replacement Parts Blade Clamp Blade Clamp PG0001-8B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. CLAMP ASSEMBLY, PRO GRINDER BLADE 060185 Plate, Clamp Base 060179 Spacer, 3/8" ID x 1/8" Bearing 035727 Bearing, R6-2NSL SRI-2 ABEC-1 P10688 Arm Weldment, Clamp 060182 Spacer, Pivot Arm Bearing...
  • Page 49 Replacement Parts Blade Clamp Ring, 7/8" Inside Retaining F04254-23 Clamp Assembly, Pro Grinder Back 060178 Block, Back Clamp 060184 Plate, Clamp Wear P30147 Pin, Clamp Wear P30219 Washer, #10 SAE Flat F05011-18 Plate, Wear Pin Stop S30187 Washer, #10 Split Lock F05011-20 Bolt, #10-24 x 1/2"...

  • Page 50: 4.10 Blade Wiper Assembly

    Replacement Parts Blade Wiper Assembly 4.10 Blade Wiper Assembly PG0001-9 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. WIPER ASSEMBLY, PRO GRINDER BLADE 060114 Wiper Weldment, Pro Grinder Blade 060111 Wiper, Pro Blade Grinder S30265 Bolt, 1/4-20 x 1/2" Wing Stud F05005-16 Washer, 1/4"...

  • Page 51: 4.11 Oil Tray & Pump

    Replacement Parts Oil Tray & Pump 4.11 Oil Tray & Pump PG0001-10 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. TRAY, PRO GRINDER OIL 060053 HANDLE, 4" ’U’ W/BOLTS P08065 PLATE, PUMP RISER 010756 MAGNET, FILTER P31347 PUMP, 110V 1/150HP OIL 060071 PUMP, 220V 1/150HP OIL...

  • Page 52: Blade Support Arms

    Replacement Parts Blade Support Arms 4.12 Blade Support Arms PG0010-1B 34 35 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. SUPPORT ASSEMBLY, LEFT BLADE 060126 Arm Weldment, Left Blade Support 060127 Tube, Blade Wear 030347 Pipe, 1/2" SCH40 x 24" Nipple 060036 Fitting, 1/2"...
  • Page 53 Replacement Parts Blade Support Arms SUPPORT ASSEMBLY, RIGHT BLADE 060125 Arm Weldment, Left Blade Support 060124 Tube, Blade Wear 030347 Pipe, 1/2" SCH40 x 24" Nipple 060036 Fitting, 1/2" NPT Black Iron Coupling P20233 Screw, #8-32 x 3/4" Slotted Hex Washer Head Type ’F’ F05015-23 Foot, Rubber P06104...

  • Page 54: 4.13 Control Box

    Replacement Parts Control Box 4.13 Control Box PG0001-12 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. CONTROL ASSEMBLY, PRO GRINDER 060022 Box Weldment, Pro Grinder Control 060014 Bracket, PCB Support 060207 Foot, .63" Dia. Rubber 060212 Screw, #6032 x 1/2" Phillips Pan Head Type 23 F05015-28 Standoff, #6-32 x .156"...
  • Page 55 Replacement Parts Control Box Receptacle, Power Entry 060216 Connector, 23mm x 3/4" NPT 024252 Nut, 3/4" Conduit Lock 025198 Bolt, #10-24 x 3/8" Phillips Washer Pan Head F05004-148 Nut, #10-24 Self-Locking Hex F05010-14 Panel Assembly, Pro Grinder Control 053174 Panel, Pro Grinder Control Box 060029 PLC Assembly, Pro Grinder w/Software 053173...

  • Page 56: Electrical Information

    Electrical Information Schematic SECTION 5 ELECTRICAL INFORMATION Schematic PCB Assembly 14AWG MTW Red 16AWG MTW Red 14AWG MTW Grn/Yel AC Plug 16AWG MTW Red P1.L1 Power Supply 24VDC 6.5A P1.G P1.L2 L2/N 10A Thermal Circuit Breaker E-Stop PCB +24 16AWG MTW Blue PCB COM 16/6 PUR M1 Connection Details...

  • Page 57: Component Layout Diagrams

    Electrical Information Component Layout Diagrams Component Layout Diagrams HMI1 POT1 PG0004 Control Box Front Control Box Rear FIG. 5-2 Electrical Information PGdoc031914...

  • Page 58: Motor Control Pcb Layout Diagram

    Electrical Information Motor Control PCB Layout Diagram Motor Control PCB Layout Diagram PG0012 FIG. 5-3 PGdoc031914 Electrical Information...

  • Page 59: Component List

    Electrical Information Component List Component List Manufacturer Manufacturer Wood-Mizer Description Part No. Part No. 4435.0091 Shurter 060215 Breaker, 10A Snap Mount 2P Circuit 14O8470 Newark InOne 068315 Fuse, 0.25A 5 x 20mm Fast-Acting 50M5583 Newark InOne 068316 Fuse, 0.50A 5 x 20mm Fast-Acting...

  • Page 60: Index

    INDEX component ID replacement parts blade clamp 4-13 blade supports 4-17 blade wiper assembly 4-15 cam index 4-11 control box 4-19 dimensions grinder complete grinder head grinder head subassembly head spindle motor drive electrical information oil tray/pump 4-16 component layout oiler assembly 4-10 component list...

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