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Summary of Contents for Conductix-Wampfler 91012-411-3090871
- Page 1 4 kW 560 V DC 40% Duty Cycle + 24 V DC Order-Number 91012-411-3090871: 4 kW Regulator 560 V DC 40% Duty Cycle + 24 V DC, EMS 91012-411-3090872: 4 kW Regulator 560 V DC 40% Duty Cycle + 24 V DC, AIR BAL9100-0126d-EN www.conductix.com...
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Page 2: Table Of Contents
Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC Contents Symbols and Hints ..................................4 Advisory Information for the User ............................... 5 Intended Purpose ..................................5 Technical Data .................................... 6 Electrical Data ................................6 Environmental Data ................................ - Page 3 Always refer to the system documentation before starting ® any work on the system or components within the system or before operating the system. Reprint and duplication (even partially) are only allowed with permission from Conductix-Wampfler. © Conductix-Wampfler GmbH 2016 BAL9100-0126d-EN www.conductix.com...
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Page 4: Symbols And Hints
Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC 1 Symbols and Hints Warning of voltage This symbol can be found in several places of the operation manual, where special care has to be taken due to voltage presence which is a potential danger to the life of people. -
Page 5: Advisory Information For The User
Qualified staff according to the safety regulations are persons that are familiar with the installation, assembly, commissioning and operation of the energy supply system and that have the appropriate qualifications. Conductix-Wampfler GmbH cannot be responsible for damage and breakdown that have been caused by not observing this manual. -
Page 6: Technical Data
Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC 4 Technical Data The data specified in this section are valid only if the requirements regarding the environment of the device (position, ambient temperature etc…) are respected. For instance, the layout of the IPT track, the variations with respect to nominal position of a Pickup, or the ®... -
Page 7: Environmental Data
Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC 4.2 Environmental Data • Storage temperature -20°C to +60°C • Transport temperature -40°C to +80°C • Ambient temperature +0°C to +40°C Air temperature as measured in immediate vicinity of working device. Please note that the heat loss of the Regulator will raise the ambient temperature, especially in enclosed mounting spaces. -
Page 8: Protection Measures
Regulator will remain in disable mode and respond only passed a delay of 30 seconds. 4.4 Mechanical Integration • Dimensions See drawing Versions 91012-411-3090871 and 91012-411-3090872 are mechanically identical. • Weight 10 kg (without cables or Pickup) • Surface temperatures Heatsink surface temperature may reach up to 70°C depending on operating conditions... - Page 9 Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC BAL9100-0126d-EN www.conductix.com original document page 9 of 32...
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Page 10: Electrical Connections
Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC 4.5 Electrical Connections X1 - AC Input Refer to chapter 14 for information on Pickups • X2 - DC Power outputs HAN Q4/2 (Harting) or CQM04/2 (Ilme) •... -
Page 11: Connection Of Interface: X3
Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC 4.5.3 Connection of Interface: X3 PIN 1 > Isolated 24 VDC PIN 2 > Isolated 0VDC (150mA maximum. Do not distribute externally: see chapter 8.1 and 8.2). this internal 24V/150mA is different from the 24V/5A output available on X2 PIN 3 >... -
Page 12: Scope Of Delivery
Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC 5 Scope of Delivery Cables and plugs, as well as material for mounting the device to a supporting structure (i.e. screws etc.) are not included in the scope of supply. -
Page 13: Electrical Regulations
Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC Regulators have to be installed on an even surface and in a permanently safe position. An improper installation of the energy supply system has a negative impact on the function, the efficiency and the lifetime of the device. It is therefore important to observe the specification for the choice and place of installation. -
Page 14: Example: Using The Interface
Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC 7.4.2 Example: Using the Interface Below is an example of connection when both the power output and the interface connection are used. The interface connection allows turning on and off the Regulator even under load and provides as well an easy way to reset the device in case a fault has been detected. -
Page 15: Example: Interface Is Not Used
Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC 7.4.3 Example: Interface is not used Even if signals available through the interface plug are not being used, it is still necessary to connect pin 1 to pin 4 for the Regulator to start. -
Page 16: Place And Conditions Of Installation
Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC 7.5 Place and Conditions of Installation Install the Regulator in an environment and under conditions as specified in this document only. The Regulator is to be attached to a solid base, mounted with the heatsink fins in a vertical position. WARNING! Ensure free space around Regulator to provide sufficient cooling air circulation. -
Page 17: Proximity To Iron/Steel
Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC 7.5.3 Proximity to Iron/Steel There are no special requirements regarding the proximity of the Regulator itself to ferromagnetic material. However special care should be taken regarding the presence of ferromagnetic material near the Pickup (refer to chapter 14.1 for more information) and near the IPT track itself (Refer to the entire documentations related to the installation of your IPT system). -
Page 18: Operation
Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC 8 Operation 8.1 Powering Up The primary track being switched on, once a suitable magnetic field is detected, and if the pilot pins (pins 11 and 12 of the power output connector) are shorted, the Regulator will be ready to be switched on. -
Page 19: Positional Tolerances
Regulators allowed on a Track. Make sure that the Track Supply specifications and the maximum number of Regulators possibly present on this primary Track are compatible. This parameter is defined during project planning by Conductix-Wampfler and may be critical for the reliability of the whole IPT system. -
Page 20: Information On Operation With Interface
Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC 8.6 Information on Operation with Interface The signals that are available through the M12 interface plug are described hereafter, including their initial state (open or closed). For more details on available information and diagnosis see chapter 0. -
Page 21: Warnings And Cautions
If you are not ® sure whether components match, contact Conductix-Wampfler. Do not put into operation before. Do not install an obviously damaged device. Do not take damaged devices into operation. Severe damage may result. Ensure that protection device and other preventive measures taken comply with the applicable regulations. -
Page 22: Fault And Diagnosis
Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC 10 Fault and Diagnosis 10.1 Basics White LED: auxiliary power output 24 V / 5 A DC orange LED: “warning” green LED: “status” red LED: “error Information is provided by four different colors: (white): auxiliary power output 24 V / 5 A DC (red): “error”... -
Page 23: Normal State
Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC 10.2 Normal State When a Regulator is disabled (primary track is on but Regulator turned OFF) the following information is available: (white): “24 V” LED off * (red): “Error”... -
Page 24: Signals And Meanings
Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC 10.3 Signals and Meanings Warning signals provide detailed information according to how they are displayed (LED blinking or not) and in which context (which state for other LED’s/Relays). Refer to table 1 for information based on relay states and to table 2 when based on LED display. Note that if the primary track supply is not on or if the Regulator is not correctly positioned over the primary track cable, all the LED’s are off and all the relays are open: (white): “24 V”... - Page 25 Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC status relay status relay error relay closed open open warning relay see a) or b) see c) see d) is closed warning relay normal operation: normal operation: see e) is open...
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Page 26: Reset
Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC c) Automatic shutdown initiated by the pilot pins function; the power plug is not connected. If the enable (or ON) signal is present on other Regulators connected together, dangerous voltage may be present at the disconnected cable. For more information on the pilot pins and their function please refer to chapters 4.3, 4.5.2, 7.4, 8.1 and 8.2 and 8.4. -
Page 27: Maintenance
Warranty seals are placed on the housing in order to forbid the opening of the lid and therefore preventing accidental soiling or insertion of foreign parts. Breaking a seal will terminate the warranty. Unless otherwise arranged return parts to your nearest Conductix-Wampfler facility or to Conductix-Wampfler GmbH for repair. Before returning any parts, contact Conductix-Wampfler for specific instructions. -
Page 28: Disassembly And Re-Use
Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC 13 Disassembly and Re-use If it is necessary to exchange a Regulator due to damage or to install it in another place, verify that no damage will occur during disassembly. -
Page 29: Accessories
Pickup itself is sufficiently cooled. The corresponding Pickup for both Regulator versions described in this documentation must be ordered separately through Conductix-Wampfler, i.e. typically: Material number: 91112-310-3090986 Only a suitable Pickup can be used on the power input X1. -
Page 30: Interface
14.3 Interface A 5 meter long cable, preassembled with one male connector on one side, can be ordered separately through Conductix-Wampfler under material number: 91212-339-3047358 A compact enable plug allowing an automatic start-up of a Regulator is also available for... -
Page 31: Tools
Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC 15 Tools There are no special tools required other than for the assembly and/or disassembly of the separate parts listed in chapter 14.2 for the power connector X2. Description Manufacturer Material number... - Page 32 Operation Manual Regulator 4 kW 560 V DC 40% Duty Cycle + 24 V DC Conductix-Wampfler GmbH Phone: +49 (0) 7621 662-0 Rheinstraße 27 + 33 Fax: +49 (0) 7621 662-144 79576 Weil am Rhein - Märkt info.de@conductix.com Germany www.conductix.com Importer for the United Kingdom: Conductix-Wampfler Ltd.
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