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Summary of Contents for Conductix-Wampfler CQF 04/2 + Interface M12
- Page 1 Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 Order number 91212-332-3124850 F-Pickup 750 W 27 V DC CQF 04/2 Controller IV BAL9100-0145a-EN www.conductix.com translated document Page 1 of 40...
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Page 2: Table Of Contents
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 Contents General notes..................................5 Information about these operating instructions ...................... 5 Limitation of liability ............................... 5 Copyright ................................6 Replacement parts ..............................6 Material defects ..............................6 Technical support ..............................6 Safety instructions ................................ - Page 3 Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 Packaging ................................17 Storage of packed parts ............................18 Installation ..................................19 Who is authorized to carry out the installation? ....................19 General advice for the installation ........................19 Electrical standards .............................
- Page 4 Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 Repair....................................36 Disassembly and Re-use ..............................37 13.1 Notes on disassembly ............................37 13.2 Recycling ................................37 Accessories ..................................38 14.1 Power output ............................... 38 14.2 Interface ................................39 Required tools ...................................
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Page 5: General Notes
Supplementary instructions for specific applications in the installation instructions, e.g. MV9100-0032 or MV9100-0037 for floor installations and especially the EHB installation instructions must be observed if relevant for installation and operation of the device. Design, adjustments and commissioning may only be carried out by trained specialist personnel from Conductix-Wampfler. 1.2 Limitation of liability All data and information in these operating instructions have been compiled while taking the valid standards and regulations as well as the state-of-the art and our many years of experience and knowledge into consideration. -
Page 6: Copyright
Provision of the operating instructions to third parties, reproductions in any form – even in part – as well as the reuse and/or disclosure of their content are not permitted without the written approval of the Conductix-Wampfler, except for the customer's internal use. -
Page 7: Safety Instructions
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 Safety instructions 2.1 Explanation of symbols Safety and hazard information is identified in these operating instructions by symbols. Safety instructions are introduced by signal words that indicate the degree of the hazard. Always observe safety and hazard instructions, and work carefully to avoid accidents, bodily injury and damage to property! …... -
Page 8: Personnel Requirements
The following qualifications are mentioned in this operating instructions for different areas of operation: Adjustments Design, adjustments and commissioning may only be carried out by trained specialist personnel from Conductix-Wampfler. Trained personnel/operators have been instructed in an instruction session by the operator with respect to the tasks assigned to them and the potential dangers arising from improper actions. -
Page 9: Advisory Information For The User
NOTE! Conductix-Wampfler cannot be responsible for damage and breakdown that have been caused by not observing these operating instructions. We reserve the right to make technical changes to the illustrations and information in these operating instructions. -
Page 10: Intended Use
Conductix-Wampfler GmbH. ® Only qualified personnel may operate this equipment. Repairs must be made exclusively by Conductix-Wampfler employees. Hazard due to improper use! Any application that deviates from or goes beyond the intended use of the devices can result in hazardous situations. -
Page 11: Technical Data
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 4 Technical data The data given in this chapter is valid only if the environmental conditions (nominal position, ambient temperature, etc.) are complied with. For example, deviations in the environmental conditions of the IPT tracks, such as nominal position and ®... -
Page 12: Ambient Conditions
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 4.2 Ambient conditions Storage temperature -25°C to +55°C EN 60721 | Class 7K3 EN 60721 | Class 7K3 Transport temperature -25°C to +70°C EN 60068-2-1 | Class 7K3 EN 60068-2-2 | Class 7K3 Ambient temperature operation +5°C to +40°C... -
Page 13: Device Protection
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 4.3 Device protection The device is equipped with the following functions which protect the device: Overload Automatic shutdown at an output voltage > 32 V DC. Output protected up to 100 V (protection against reverse polarity) -
Page 14: Electrical Connections
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 4.5 Electrical connections DC power output CQF 04/2 (ILME) or comparable Interface DC power output Order connecting cable separately; see chapter 15 BAL9100-0145a-EN www.conductix.com translated document Page 14 of 40... -
Page 15: Dc Power Output Connection
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 4.5.1 DC power output connection PIN 1 + 27 V DC PIN 2 + 27 V DC PIN 3 PIN 4 PIN 5 Ground PIN11 pilot contact 1... -
Page 16: Ground Connections
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 4.5.3 Ground connections Risk of electric shock! Any electrical equipment on the vehicle must be at a common potential (e.g. the vehicle frame). All ground connections must therefore be connected. -
Page 17: Transport, Packaging And Storage
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 Transport, packaging and storage 6.1 Transport 6.1.1 Safety instructions for transport Possible damage from improper transport! Improper transport can result in substantial property damage. → Unload packaged parts upon delivery and during internal transport with care, and observe the CAUTION! symbols and the hazard information on the packaging. -
Page 18: Storage Of Packed Parts
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 Handling packaging materials: Dispose of packaging material according to applicable legal regulations and local guidelines. Environmental damage due to improper disposal! Packaging materials are valuable resources and can be reused or usefully processed or recycled in many cases. -
Page 19: Installation
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 7 Installation 7.1 Who is authorized to carry out the installation? Inadequately trained persons are at risk of injury! Improper use can result in serious injury to persons and property. -
Page 20: Recommendations About The Connections
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 7.4 Recommendations about the connections 7.4.1 Connection of the pilot contacts at the interlock output On the socket side (device side), two shortened contacts are installed as pilot contacts to generate a signal. The interruption of this connection signals the device to shut down before the main contacts are pulled out. -
Page 21: Example: Use Of The Interface (Recommended!)
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 7.4.2 Example: Use of the interface (recommended!) The following is an example of the connection of the device 91212-332-3108051, if both the power output and the interface are connected (recommended!). -
Page 22: Example: Interface Not Used
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 7.4.3 Example: Interface not used Below is an example of the connection of a device 91212-332-3108051 without using the interface. Even if the signals of the interface are not used, it is necessary to bridge contacts 1 and 4 in order to operate the device (e.g. with “Enable plug set”... -
Page 23: Installation Location And Conditions
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 7.5 Installation location and conditions Risk of injury from improper installation! Improper installation can result in serious injury to person and property. → Install the device in an environment and under conditions as specified in this document only. -
Page 24: Proximity To Iron/Steel (Ferromagnetic Materials)
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 7.5.3 Proximity to iron/steel (ferromagnetic materials) Impairments due to ferromagnetic materials! Ferromagnetic materials in the vicinity of the device will affect the behavior of the device; lower output power, higher heat losses, etc. -
Page 25: Attachment Points
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 7.5.4 Attachment points The device must be installed in a system without opening the housing. Opening the housing invalidates any warranty claim. It is important to ensure that the device is mounted properly and cannot be adversely affected by shock or vibration. -
Page 26: Operation
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 8 Operation 8.1 Start-up When the primary track is turned on and a sufficient magnetic field is detected and the pilot contacts 11 and 12 are bridged, the device is ready to start. -
Page 27: Position Tolerances
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 8.3 Position tolerances The available power of a device depends on the strength of the primary field; i.e. the position in which the device stands above the track is important. The power specifications are based on a nominal air gap of 10 mm (floor surface to the lower edge of the ®... -
Page 28: Parallel Operation Of Several Devices
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 8.4 Parallel operation of several devices Up to three (others on request) of the devices described here can be operated in parallel. Parallel operation refers to the merging of the power outputs (with the exception of the ground connection, see chapter 4.5.3) of several devices. -
Page 29: Tips For Operating The Interface
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 8.5 Tips for operating the interface The signals available via the interface (M12 connector) are described below. Additional information about the information states and the diagnosis can be found in chapter 10: Error relay (contacts 3 –... -
Page 30: Caution During Operation
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 In certain operating situations, in particular outside the intended operating window, for example in case of too large offset and/or slight overload, a situation may arise in which the hiccup mode is no longer left. This is recognizable by the fact that power is available sporadically at the output over a longer period of time. -
Page 31: Warnings And Cautions
Hazard due to improper use! The devices are only intended to be operated in conjunction with appropriate IPT® components. → If you are not sure whether this is the case, contact Conductix-Wampfler. Do not put the DANGER! pickup/system into operation in this case! →... -
Page 32: Error And Diagnosis
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 Danger due to unsafe operation! Damaged equipment can cause serious damages. → Do not install a damaged pickup. DANGER! → Do put damaged devices into operation. → Ensure that all protection devices and other preventive measures taken comply with the applicable regulations. -
Page 33: Normal Status
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 10.2 Normal status If a device is off (lock) (primary track is active, device is off), the following displays are present: (Red): “Error” LED off + “Error relay” (contacts 3 - 6) closed (Orange): “Alert”... - Page 34 Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 Status relay closed Status relay open Error relay open Alert relay closed See a) or b) See c) See d) Normal operation: Normal operation: Alert relay open See e) See chapter 10.2...
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Page 35: Reset
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 10.4 Reset If the interface is used: If the interface is used, a device reset can simply be done by switching off (opening contacts 1 - 4) and then switching back on (release, closing contacts 1 - 4). -
Page 36: Maintenance
→ Repair work may only be performed by trained personnel or Conductix-Wampfler technicians. WARNING! Generally, error analysis or repair on-site is not possible so dispatch to the Conductix-Wampfler factory is necessary. Before returning any parts, contact Conductix-Wampfler for specific instructions. -
Page 37: Disassembly And Re-Use
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 13 Disassembly and Re-use Danger of injury due to improper disassembly! If it is necessary to exchange a device due to damage or to install it in another place, verify that no damage will occur during disassembly. -
Page 38: Accessories
CQF 04/2 + Interface M12 14 Accessories 14.1 Power output The output cable, which leaves the device, can be ordered from Conductix-Wampfler on request. Generally, however, the requirements with respect to the choice of the cable cross-section described in chapter 4.5.1 apply. -
Page 39: Interface
For details, please refer to the table or the manufacturer's website. Alternatively, a compact enable plug is available that allows the device to auto-start. Enable plugs (set of 5) can be ordered from Conductix-Wampfler under the material number 91000-400-3089971. Source: Phoenix contact Please note that the enable plug does not allow external on/off switching, nor can it be used for diagnostic purposes. -
Page 40: Required Tools
Operating Instructions 750 W 27 V pickup CQF 04/2 + Interface M12 15 Required tools Order number Description Manufacturer Crimper tool Han C and HAN D contacts Harting 09 99 000 0021 Extraction tool Han C contacts 09 99 000 0305...
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