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Solar Stik 24VDC Li ESM 2000 Operator And Maintenance Manual

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OPERATOR AND MAINTENANCE
MANUAL
FOR THE
24VDC Li ESM 2000
P/N 21-0202317
DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.
Initial Release
Updated: 20220408
April 2022
|
Solar Stik® Inc.
|
1

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  • Page 1 OPERATOR AND MAINTENANCE MANUAL FOR THE 24VDC Li ESM 2000 P/N 21-0202317 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. Initial Release Updated: 20220408 April 2022 Solar Stik® Inc.

  • Page 2: Safety Information Labels

    Operator and Maintenance Manual for the 24VDC Li ESM 2000 IMPORTANT PRODUCT SAFETY INFORMATION AND INSTRUCTIONS This manual contains important safety instructions that must be followed during the installation and operation of this product. Read all instructions and safety information contained in this manual.

  • Page 3: Fire Hazard

    Operator and Maintenance Manual for the 24VDC Li ESM 2000 Fire Hazard Fire Types Class A fire - Fires in ordinary combustibles such as wood, paper, cloth, trash, and plastics. Class B fire - Fires in flammable liquids such as gasoline, petroleum, oil, and paint.

  • Page 4: Electric Shock Hazard

    Since the use of this manual and the conditions or methods of operation, use, and maintenance of this product are beyond the control of Solar Stik, this company does not assume responsibility and expressly disclaims liability for loss, damage, or expense—whether direct, indirect, consequential, or incidental—arising out of or anyway connected with such operation, use, or maintenance.

  • Page 5: Table Of Contents

    Operator and Maintenance Manual for the 24VDC Li ESM 2000 Contents IMPORTANT PRODUCT SAFETY INFORMATION AND INSTRUCTIONS Safety Information Labels ..........2 General .
  • Page 6 Operator and Maintenance Manual for the 24VDC Li ESM 2000 Connect Inter-Connect Cable(s) to Inter-Connect Strip ......21 Connect ESM Bank to Power Management .
  • Page 7 Figure 10. ESM Power Connector ..........................21 Figure 11. Connecting ESMs to Inter-Connect Strip 7: a battery bank ................21 Figure 12. Connecting ESMs to Solar Stik power management – examples ..............22 Figure 13. Activate ESM 2000 ............................23 Figure 14.

  • Page 8: General Information Scope

    This Operator and Maintenance Technical Manual (TM) contains instructions for operating and maintaining the 24VDC Li Energy Storage Module (ESM) 2000. The 24VDC Li ESM 2000 is a LiFePO ESM from Solar Stik that uses Saft’s Xcelion 6T-Energy (X6TE) battery as the primary energy storage building block.

  • Page 9: Equipment Description And Data Equipment Characteristics, Capabilities, And Features

    Operator and Maintenance Manual for the 24VDC Li ESM 2000 EQUIPMENT DESCRIPTION AND DATA Equipment Characteristics, Capabilities, and Features • Maximum capacity, simple form factor, minimum weight • Communication of battery state of charge, temperature, and other key parameters via J1939 CAN Bus •...

  • Page 10: Location And Description Of Major Components

    Operator and Maintenance Manual for the 24VDC Li ESM 2000 Location and Description of Major Components ESM 2000 Front Detailed information provided in Figure 2 on page 11 Figure 1. ESM 2000 front April 2022 Solar Stik® Inc.

  • Page 11: Esm 2000 Front - Detail

    Operator and Maintenance Manual for the 24VDC Li ESM 2000 ESM 2000 Front – Detail Safety Pin Lanyard Safety Pin Battery Status Refresh Prompt POWER switch / Placard Fault Reset Battery Status Display Refresh Momentary Switch Data Port Battery Status...

  • Page 12: Esm 2000 Right Side

    Operator and Maintenance Manual for the 24VDC Li ESM 2000 ESM 2000 Right Side Breather valve Auto-stowing lift handle • Breather valve: Prevents pressure differentials between interior and exterior of case. • Auto-stowing handle: Handles, one on each side of case, return automatically to stowed position after use.

  • Page 13: Esm 2000 Bottom

    Operator and Maintenance Manual for the 24VDC Li ESM 2000 ESM 2000 Bottom Stacking Grooves Figure 5. ESM 2000 bottom ESM 2000 Top Detailed information provided in Figure 7 on page 14. Data and Information Stacking Ridges Placards Figure 6. ESM 2000 top April 2022 Solar Stik®...

  • Page 14: Esm 2000 Top - Data And Information Placards

    Operator and Maintenance Manual for the 24VDC Li ESM 2000 ESM 2000 Top – Data and Information Placards ESM 2000 Top Figure 7. ESM 2000 data and information placards April 2022 Solar Stik® Inc.

  • Page 15: Li Esm 2000 Air Transport

    The 24VDC Li ESM 2000 is protected against accidental activation. Must • Net Weight Limit The net weight of the lithium batteries in the 24VDC Li ESM 2000 is 25.49 kg and is below the maximum of 35 kg net weight limit. • Marking and Labeling The 24VDC Li ESM 2000 shipping container must bear the following labels: Class 9 hazard and Cargo Aircraft Only labels.

  • Page 16: Disposal - Lifepo Battery

    Solar Stik is also able to handle disposal of the Li ESM at a cost to the customer. Solar Stik may be contacted at 800-793-4364. The Li ESM contains recyclable materials, and recycling is encouraged over disposal if a lithium battery recycling facility is available.

  • Page 17: Theory Of Operation

    • Do not mix Li-ion batteries and lead-acid or most other types of Li-ion batteries because their operational parameters and capacities are likely to differ. • ESMs are charged most effectively using Solar Stik HPS power management components. Any other charging device must be rated for the ESM’s storage capacity, voltage, and current limit.

  • Page 18: Battery Management System (Bms)

    Operator and Maintenance Manual for the 24VDC Li ESM 2000 Battery Management System (BMS) The 24VDC Li ESM 2000 consists of LiFePO cells and an advanced BMS that performs, in very general terms, two vital functions: 1. The BMS manages all battery functions and promotes healthy cycling at the individual cell level.

  • Page 19: Esm State Of Health (Soh)

    Operator and Maintenance Manual for the 24VDC Li ESM 2000 ESM State of Health (SOH) The battery implements a State of Health algorithm that predictively estimates the useful lifetime of the battery cells. As shipped at beginning of life, the ESM 2000 is configured to deliver a nameplate capacity of 82 Ah.

  • Page 20: Internal Battery Heater

    Operator and Maintenance Manual for the 24VDC Li ESM 2000 Internal Battery Heater Lithium-Ion batteries allow maximum charge and discharge at warmer temperatures. To maintain optimal internal temperatures, the ESM 2000 internal battery is equipped with heaters that automatically keep the internal battery temperature at 20°C when the ESM is operating in cold temperatures.

  • Page 21: Operator Instructions

    Operator and Maintenance Manual for the 24VDC Li ESM 2000 OPERATOR INSTRUCTIONS Prior to operating the ESM in an HPS for the first time, charge it fully with a PRO-Verter, Power Hub, or an other charging source, such as a battery charger, until the battery reaches 100% SOC.

  • Page 22: Connect Esm Bank To Power Management

    Operator and Maintenance Manual for the 24VDC Li ESM 2000 Connect ESM Bank to Power Management ESM–specific ports on Solar Stik power management components are labeled “ESM ONLY” or “EXPANDER PAK ONLY”. The examples below read “EXPANDER PAK ONLY” and may be treated as the functional equivalent to “ESM ONLY”.

  • Page 23: Activate Esm(S): Operational Mode

    Operator and Maintenance Manual for the 24VDC Li ESM 2000 Activate ESM(s): Operational Mode Remove safety/cotter pin and toggle POWER switch to ON. Over the course of ~ one (1) min. several startup tests (PBIT) results will be displayed (Figure 14) before the Status Indicator displays the Operational-Mode screen (Figure 13).

  • Page 24: Monitoring Battery Status

    Operator and Maintenance Manual for the 24VDC Li ESM 2000 Monitoring Battery Status Battery Status Indicator Home Screen Battery OR Battery Status Bus voltage Indicator Refresh momentary switch Status OK/FAULT 81-100% 61-80% 41-60% 21-40% Indicator. 0-20% 5-segment Battery current Timestamp of...

  • Page 25: In-Service Battery Status Information

    Operator and Maintenance Manual for the 24VDC Li ESM 2000 In-service Battery Status Information The Battery Status Indicator automatically refreshes at three (3)-minute intervals when it the ESM is operating normally. The “REFRESH DISPLAY” momentary button can be pressed to update the display at any time while the ESM 2000 is operating.

  • Page 26: Esm 2000 Troubleshooting

    If this doesn’t clear the fault, apply a charging source with the POWER switch turned ON for at least two (2) minutes. If this fails to clear the fault, contact Solar Stik. Battery Voltage Low – “Battery voltage low” fault occurs when the ESM battery voltage falls below 20 VDC.

  • Page 27: Maintenance Charging Instructions

    Operator and Maintenance Manual for the 24VDC Li ESM 2000 MAINTENANCE CHARGING INSTRUCTIONS In-storage ESM status information The Battery Status Indicator will display the last status acquired before the POWER switch was turned OFF. However, battery voltage will decrease during storage due to self-discharge. Toggle ON the POWER switch to update in-storage battery status.

  • Page 28: Maintenance Charging

    (29.5 – 30.5 VDC) for the ESM 2000. Any non-Solar Stik charger will need a custom cable to connect to the Power port of the ESM 2000.

  • Page 29: In-Storage Preventive Maintenance Checks And Services

    Operator and Maintenance Manual for the 24VDC Li ESM 2000 In-storage Preventive Maintenance Checks and Services The ESM 2000 is designed to be capable of not less than two (2) years of warehouse storage, without any maintenance during storage at a temperature of 72 +5 ºF (22 +5 ºC). However, storage temperature can vary widely from this relatively mild temperature.

  • Page 30: Warranty Terms

    Solar Stik warrants, unless otherwise agreed to between buyer and seller (Solar Stik Inc), for a period of one year from Solar Stik’s delivery of such Products, the Products shall be free from defects in materials and workmanship and shall conform to the contractual specifications or to specification sheet of the Product.

  • Page 31: About Solar Stik, Inc

    • Solar Stik New Equipment Training (on site) teaches Hybrid System configuration options with hands-on deployment of actual systems to enhance student understanding. Solar Stik Training Courses are tailored to the specific needs of the students. To schedule Solar Stik Training or to learn more about the curriculum, please contact us.

  • Page 32: Supplemental Information

    Operator and Maintenance Manual for the 24VDC Li ESM 2000 SUPPLEMENTAL INFORMATION Replacement Battery SDS April 2022 Solar Stik® Inc.
  • Page 33 Operator and Maintenance Manual for the 24VDC Li ESM 2000 April 2022 Solar Stik® Inc.
  • Page 34 Operator and Maintenance Manual for the 24VDC Li ESM 2000 April 2022 Solar Stik® Inc.
  • Page 35 Operator and Maintenance Manual for the 24VDC Li ESM 2000 April 2022 Solar Stik® Inc.
  • Page 36 Operator and Maintenance Manual for the 24VDC Li ESM 2000 April 2022 Solar Stik® Inc.
  • Page 37 Operator and Maintenance Manual for the 24VDC Li ESM 2000 April 2022 Solar Stik® Inc.

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