Related Manuals for Baumuller BM5-SSL
Summary of Contents for Baumuller BM5-SSL
- Page 1 Instruction handbook English Language Translation Document No. 5.18007.02 Part No. 475511 Edition 09-Jul-2018 BM5-SSL Safe STO Logic Read the Instruction handbook before beginning! 5.18007.02...
- Page 2 Baumüller Nürnberg GmbH Ostendstr. 80 - 90 90482 Nuremberg Germany +49 9 11 54 32 - 0 Tel. Fax: +49 9 11 54 32 - 1 30 E-Mail: mail@baumueller.de Internet: www.baumueller.de...
-
Page 3: Table Of Contents
To be observed during transport ......... Instruction handbook Safe STO logic BM5-SSL Document No. - Page 4 Connectors BM5-SSL ........
- Page 5 Index ..............Instruction handbook Safe STO logic BM5-SSL Document No.
- Page 6 Table of Conents Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78...
-
Page 7: Document History
OCUMENT ISTORY Revision Edition Modifications level 04-May-2018 Initial document 9-Jul-2018 CE certification updated Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... - Page 8 Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78...
-
Page 9: General
Baumüller BM5-SSL. Unqualified interference with the devices during shutdown or use of the safety functions or failure to comply with the instructions of this manual can lead to serious personal injury, property damage or environmental harm, for which Baumüller... -
Page 10: Symbol Explanation
..notifies of a potentially dangerous situation which can lead to property damage if not avoided. Recommenda- tions NOTICE! ..draws attention to useful tips and recommendations as well as information for efficient and trouble-free operation. Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78... -
Page 11: Limitation Of Liability
(reviewed by Baumüller) information. Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... -
Page 12: Copyright
If no return or disposal agreement has been made, dismantled components can be taken for recycling after proper disassembly. See also ZDisposal instructions– on page 66. Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78... -
Page 13: Warranty And Liability
The device Safe STO logic from Baumüller Nürnberg GmbH has been developed in ac- cordance with the standards specified in ZApprovals, directives and standards– on page 14 and certified by TÜV Rheinland Industrie GmbH. Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... -
Page 14: Approvals, Directives And Standards
EN 61800-3:2004, A1:2012 Part 3: EMC requirements EN 61800-5-1:2007, A1:2017 Adjustable speed electrical power drive systems - Part 5-1: Safety requirements - Electrical, thermal and energy Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78... -
Page 15: Safety Notes
Alterations and rebuilding of the device In order to avoid hazards and ensure optimum performance, neither alterations, additions nor rebuilding work may be conducted on the device unless explicitly authorized by the manufacturer. Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... -
Page 16: Intended Use
Follow all specifications of this operation manual. m Ensure that exclusively qualified personnel work on or with the BM5-SSL. m Take care in project planning to see that the BM5-SSL is always used within its specifications. m Ensure that the power supply meets the required specifications. -
Page 17: Protective Equipment
Qualified personnel is educated or trained in the maintenance and use of suitable safety equipment in accordance with the respective local safety engineering standards. Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... -
Page 18: Personnel Protective Equipment
To be worn during special work Protective glasses to protect the eyes from flying parts and spraying liquids. Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78... -
Page 19: Special Dangers
Live-threatening danger from electrical current! Electric shock can occur if a conductive fire extinguishing medium is used. Therefore: m Use the following fire extinguishing medium: ABC-Pulver / CO 2<Default Font> Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... -
Page 20: Electric Safety
3.10 Electric safety 3.10 Electric safety The BM5-SSL is designed for contamination level 2 in accordance with DIN EN 61800-5-1. This means that only non-conductive contamination may appear during operating time. Short-term conductivity from condensation is only permissible if the BM5-SSL is not in operation. -
Page 21: Conduct In The Event Of Danger And Accidents
Keep all safety, warning and operation signs on the device in easily legible condition at all times. Electric current Only qualified personnel may work in work spaces with this marking. Unauthorized persons may not touch work equipment bearing this marking. Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... - Page 22 3.13 Signs and labels Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78...
-
Page 23: Technical Data
ECHNICAL Dimensions Figure 1: Dimension Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... -
Page 24: Operational Conditions
The customer is responsible for destruction resulting from dirt buildup of con- ductive materials or matter. 4.2.2 EMC characteristics EMC resistance / emission In accordance with EN 61800-5-2/DIN EN 61800-3 Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78... -
Page 25: Requirements For Control Voltage / 24 V Power Supply
If the user calculates his safety application with 20 years for the specified values, the BM5-SSL will have to be decommissioned and sent back to the manufacturer within not more than 20 years. The user cannot perform a proof test. - Page 26 At least once a year the voltage at the STO outputs in state STO must be measured, it must be lower than 5 V. No proof test is necessary during the expected life service of 20 years. Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH...
-
Page 27: Reaction Time Sto
600 ms 1 2 3 4 5 6 7 8 800 ms 1 2 3 4 5 6 7 8 1000 ms 1 2 3 4 5 6 7 8 Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... -
Page 28: Reaction Time Ss1
ZSS1 time– on page 27. m Tolerance of SS1 time, see ZTolerance SS1– on page 28. m Reaction time STO, see ZReaction time STO– on page 27. Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78... -
Page 29: Packaging And Transport
BM5-SSL are packaged at the factory according to the order. h Avoid heavy shaking and concussions during the transport. h Avoid static discharges on the electronic components of the BM5-SSL. h Only remove the BM5-SSL from the protective packaging immediately before assembly. -
Page 30: Disposing Of The Packaging
Follow local regulations on disposal if you dispose of the packaging. To be observed during transport The BM5-SSL has been packaged at the factory for the initial transport. If you subsequently need to ship the BM5-SSL again, please observe the following:... -
Page 31: Design And Operation
PERATION System The BM5-SSL provides for all connected axes a simultaneous response to three different safety relevant events. In this case the STO inputs of the axes are activated by the BM5- SSL simultaneously. The function evaluation of the safety relevant event is provided by three functional outputs of the BM5-SSL. -
Page 32: Internal Logic
OUT2 reacts immediately to the input. For instance, it can be used at a set SS1 time >0 ms from the master control to initiate a functional stop of the connected axes before the STO function is enabled after the SS1 time has elapsed. Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH... -
Page 33: Outputs
U max 30 V with = 30 V = 1 ms = 265 mA The BM5-SSL is able to manage up to 8 axes (STO from MAR or SAF-001-001). Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... -
Page 34: State Matrix
No. 6 is the start state for No. 7 No. 8 is the start state for No. 9 and 10 No. 11 is the start state for No. 12 Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH... -
Page 35: Identification Of The Device - Type Code
000: Only one SS1 time for both inputs IN1 and IN2 BM5 - SSL - XXX - XXX - Safety level #00: The device is designed for safety function „STO/SS1“. Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... - Page 36 Identification of the device - Type code Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78...
-
Page 37: Planning Of A Safety-Oriented Control System
The risk assessment establishes which dangers a machine can present and which plant parts will have to be equipped with safety technology devices. The residual risk is reduced to a justifiable level by means of safety technology measures. Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... - Page 38 The risk assessment should be conducted according to the procedure described in the following. Abbildung 6: Risk assessment procedure in accordance with DIN EN ISO 12100-1 and EN ISO 14121 Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78...
-
Page 39: Installation And Wiring Plan
The components available for the automation of the available components are described in the Automation catalog of the company Baumüller Nürnberg GmbH. There, you can find information on concepts, PLCs, fieldbuses, motion control, technology blocks, HMIs, IPCs and I/Os. Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... - Page 40 Course of the planning phase Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78...
-
Page 41: Mounting And Installation
The mounting and installation process consists of the following steps: 1 Mount the BM5-SSL. 2 Connect the BM5-SSL with e. g. b maXX 5800 and safety components (for example, emergency stop device, electromechanical safety component, ...). 3 Check the assembly and installation by means of the „Installation checklist“ listed in Appendix ZB.2–... -
Page 42: Mounting
NOTICE! Danger due to electrostatic discharge. The connecting terminals of the device are partially at risk due from ESD. Therefore: Please heed the respective notes. Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78... -
Page 43: Prepare Mounting
Consider the minimum clearances for cooling (on top/on bottom100 mm) when mak- ing the drill holes. 8.2.2 Mounting instruction Mounting procedure: 1 Keep suitable fastening components readily available. 2 Mount the device Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... -
Page 44: Installation
2 Check the properties of the connections and the specified configuration of the respec- tive cables. 3 Connect the protective conductor on the PE connection. interface interface interface PE connection power supply Figure 7: Connections Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78... -
Page 45: Pin Assignment
GND_STO_B axis 4 STO_B axis 4 GND_STO_A axis 5 STO_A axis 5 GND_STO_B axis 5 STO_B axis 5 GND_STO_A axis 6 STO_A axis 6 GND_STO_B axis 6 STO_B axis 6 Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... - Page 46 First channel of the safe STO logic. Technical data see ZSafety outputs– on page 51. STO_B output: Second channel of the safe STO logic. Technical data see ZSafety outputs– on page 51. Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78...
-
Page 47: Connection X1A
First channel of the safe STO logic.. Technical data see ZSafety outputs– on page 51. STO_B output: Second channel of the safe STO logic.. Technical data see ZSafety outputs– on page 51. Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... -
Page 48: Connection X2
Internal connected with 24 V (= X3:3/4) GND for GND_INx_A 24V for INx_A GND for GND_INx_B 24V for INx_B OUT1 OUT2 GND_M1_M2 OUT3 Internal connected with GND (= X3:1/2) Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78... - Page 49 Reset for safety input INx. Technical data see ZSafety inputs– on page 50. Output OUTx: Functional output for instantaneous display of the safety inputs INx. Technical data see ZFunctional outputs– on page 51. Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78...
-
Page 50: Connection X3
GND (=X3:1) 24V power supply (=X3:4) +24V DC power supply 24V power supply (=X3:3) Power supply: Power supply for electronics of BM5-SSL. Technical data see ZRequirements for control voltage / 24 V power supply– on page 25. 8.3.1.5 Safety inputs All inputs are type 3 according IEC61131.... -
Page 51: Safety Outputs
The lug must have a large-surfaced contact, which means, that it should be close to the screw. m The structure must ensure a permanent safe contact. Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... -
Page 52: Connection Options
Reaction Cable A ⟺ Cable B Safety function of BM5-SSL is activated. Cable A ⟺ +24V Safety function is actuated by one channel only, BM5-SSL remains in state STO. Cable A ⟺ GND Safety function of BM5-SSL is activated. Cable B ⟺ +24V Safety function of BM5-SSL is activated. - Page 53 Reaction Cable A ⟺ Cable B Safety function of BM5-SSL is activated. Cable A ⟺ +24V Safety function is actuated by one channel only, BM5-SSL remains in state STO. Cable A ⟺ GND Safety function of BM5-SSL is activated. Cable B ⟺ +24V Safety function of BM5-SSL is activated.
-
Page 54: Bm5-Ssl-000-000: Safety Switching Device, P And N Switching
Reaction Cable A ⟺ Cable B Safety function of BM5-SSL is activated. Cable A ⟺ +24V Safety function is actuated by one channel only, BM5-SSL remains in state STO. Cable A ⟺ GND Safety function of BM5-SSL is activated. Cable B ⟺ +24V Safety function of BM5-SSL is activated. -
Page 55: Bm5-Ssl-000-000: Safety Switching Device, Ossd, P And N Switching
Mounting and Installation Figure 12: BM5-SSL-000-000: Safety switching device, OSSD, p and n switching Short circuit Reaction Cable A ⟺ Cable B Safety function of BM5-SSL is activated. Cable A ⟺ +24V Short circuit is recognized by the controlling safety switch- ing device. -
Page 56: Connection Option Outputs
Connection option outputs STO output BM5300 + BM5-SAF-001-001-XXX BM5800 Figure 13: Connection option STO output 1 BM5300 + BM5-SAF-001-001-XXX BM5800 Figure 14: Connection option STO output 2 Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78... -
Page 57: Commissioning And Operation
OMMISSIONING AND PERATION This chapter describes the commissioning of the BM5-SSL. NOTICE! The commissioning of the BM5-SSL is only allowed after the acclimation of the device. General safety regulations h Follow the chapter ZSafety Notes– from page 15. DANGER! Danger of injury due to moving parts! Machine parts/line parts or the entire machine/line can move during commissioning. -
Page 58: Requirements On The Personnel
Therefore: m Before expanding the system and removing individual system components and making changes in the wiring, the BM5-SSL must as a rule be disconnected from the power source and put into safe condition by technical trained personnel. Instruction handbook Safe STO logic BM5-SSL Document No. -
Page 59: System Validation
The testing of the system must be documented. WARNING! Danger during commissioning! The BM5-SSL may only be put into operation after being tested successfully by a technical expert. Therefore: m Conduct a complete function test. In doing so, check the correct allocation of the connected safety components. -
Page 60: Function Test
2 Conduct a complete function test with all sensors (initiators), switches, actuators and drives. To conduct the function tests, trigger all safety functions sequentially and document the system's reaction. Check whether their action corresponds with the expected behavior. Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78... -
Page 61: Accessories And Spare Parts
CCESSORIES AND PARE ARTS Accessories/spare parts for devices BM5-SSL are listed in this chapter. Product manage- ment is happy to handle any queries and suggestions on accessory parts. 11.1 Accessories 11.1.1 Connectors BM5-SSL m No accessories kit m Proposal for connectors that can be used BM5-SSL is delivered without female connectors. -
Page 62: Mounting Adapter For Top Hat Rail Mounting
11.1 Accessories 11.1.2 Mounting adapter for top hat rail mounting m No accessories kit m Proposal BM5-SSL is delivered without mounting adapter. Manufacturer Designation Type Order No. Electronics housing, Weidmüller MTA 45 MF 1251310000 mounting adapter Instruction handbook Safe STO logic BM5-SSL Document No. -
Page 63: Maintenance And Repair
If you are complying with the mandatory environmental conditions, see ZOperational con- ditions– from page 24, then the BM5-SSL is maintenance-free. If you detect or suspect a defect in the BM5-SSL, contact Baumüller Nürnberg GmbH. CAUTION! Take organizational measures to make sure that the interval for the repeat testing of all system components (proof test interval, see ZSafety-related characteristics–... - Page 64 12.2 Repair Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78...
-
Page 65: Demounting, Storage And Disposal
15. WARNING! Danger of injury due to uncontrollable behavior of the machine/line. The behavior of the machine/line can change as a result of removing the BM5-SSL with the power source connected. Therefore: m Make sure that the power to all electrical connections is shut off and secured to prevent from being turned back on. -
Page 66: Demounting
Prerequisites BM5-SSL has already been disassembled properly. Sheet steel Parts of the BM5-SSL are made of galvanized or coated sheet steel. Sheet steel must be put into the cycle of potential recyclables for ferrous metals. Electronic scrap Electronic scrap (circuit boards), which cannot be disassembled further must be disposed of as special waste. -
Page 67: Appendixa - Abbreviations
(mean residual error probability of a dangerous error on demand) Probability of Failure per Hour Safety Integrity Level Safe Failure Fraction (fraction of failures which lead to safe status) Safe Torque Off Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... - Page 68 Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78...
-
Page 69: Appendixb - Checklists
Do all safety-oriented system components meet the requirements of the established SIL (IEC 61508), performance levels and safety category (DIN EN ISO 13849-1)? Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... - Page 70 Is the maximum permissible reaction time reached? Has computational evidence been provided? 1.12 Is the system protected from mechanical overloading? 1.13 Is the system protected from corrosive substances? Date Name Signature Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78...
-
Page 71: Installation Checklist
2.11 Does the system fulfill the required type of protection? 2.12 Is degree of pollution 2 complied with? 2.13 Is the system protected from corrosive substances? Date Name Signature Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... -
Page 72: Commissioning And Validation Checklist
Serial Requirement Fulfilled Remarks Yes No Commissioning Has a complete function test been conducted and documented? Has the operating personnel been instructed in the handling of the BM5-SSL? Date Name Signature Modification and retrofitting checklist Serial Requirement Fulfilled Remarks Yes No... -
Page 73: Appendixc - Declaration Of Conformity
C - D PPENDIX ECLARATION OF ONFORMITY Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... - Page 74 Machinery Directive 2006/42/EC. Nuremberg / 26.06.2018 Location / Date Subject to change of this declaration of EC conformity without notice. Actual valid edition on request. Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78...
-
Page 75: Table Of Figures
BM5-SSL-000-000: Potential free contact, p and n switching............ BM5-SSL-000-000: Potential free contact, p and n switching............ BM5-SSL-000-000: Safety switching device, p and n switching ..........BM5-SSL-000-000: Safety switching device, OSSD, p and n switching ........Connection option STO output 1....................Connection option STO output 2.................... - Page 76 Table of Figures Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78...
-
Page 77: Index
History Transport Humidity Type code Inputs Vibration Installation Installation plan Intended use Warning notes IP code Wiring plan Limitation of liability Logic, internal Maintenance Mounting orientation Mounting, preparation MTTFD Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 of 78... - Page 78 Index Instruction handbook Safe STO logic BM5-SSL Document No. 5.18007.02 Baumüller Nürnberg GmbH of 78...
- Page 80 Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.de Alle Angaben in dieser Betriebsanleitung sind unverbindliche Kundeninformationen, unterliegen einer ständigen Weiterentwicklung und werden fortlaufend durch unseren permanenten Änderungsdienst aktualisiert. Bitte beachten Sie, dass Angaben/Zahlen/Informationen aktuelle Werte zum Druckdatum sind. Zur Ausmessung, Berechnung und Kalkulationen sind diese Angaben nicht rechtlich verbindlich.
Need help?
Do you have a question about the BM5-SSL and is the answer not in the manual?
Questions and answers