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Baumuller b maXX BM1000 Manual

Baumuller b maXX BM1000 Manual

Basic unit
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Basic unit
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Summary of Contents for Baumuller b maXX BM1000

  • Page 1 ® b maXX BM1000 Basic unit Manual 5.07003.04...

  • Page 2: B Maxx ® Bm1000

    Title Manual ® Product b maXX BM1000 Version 5.07003.04 Part No. 410406 Status 29.02.2008 Copyright These operating instructions may be copied by the owner in any quantity but only for internal use. For other purposes these operating instructions and extracts thereof must not be copied or reproduced.

  • Page 3: Table Of Contents

    Table of contents Introduction ............. . ®...
  • Page 4 Table of contents Mounting ..............33 General safety instructions.
  • Page 5 Table of contents Error detection and troubleshooting ......... Safety instructions .
  • Page 6 Table of contents Appendix A - Abbreviations........... . 117 Appendix B - Spare parts and accessories .
  • Page 7 Table of contents Appendix F - How to select the right b maXX® ........159 Capacity formulas .
  • Page 8 Table of contents ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...

  • Page 9: Introduction

    NTRODUCTION ® This manual is an important part of your b maXX BM1000 appliance. Therefore please read this manual completely, before starting any operation, last but not least on behalf of your own security. In this chapter we describe the first steps, which have to be done after you have received the device.

  • Page 10: Used Terms

    Used terms Used terms ® In this manual we will also use the term ’device’ for the Baumüller product ’b maXX ’. A ZAppendix A - Abbreviations– list of the abbreviations which are used are to be found in from page 117. Copyright and trade mark ®...

  • Page 11: Fundamental Safety Instructions

    UNDAMENTAL SAFETY INSTRUCTIONS General notes In this chapter dangers are described, arising when working with the Baumüller-device. Dangers are pointed up with symbols (icons). All symbols that are used in this manual are listed and explained. How you can protect yourself against the single dangers in the concrete case, we will not explain in this chapter.

  • Page 12: Hazard Information And Commands

    Hazard information and commands Hazard information and commands Each hazard is classified in one of three different hazard classes. Every hazard class has one of the following characteristic signal words: DANGER m serious property damage m serious personal injury m death - will occur WARNING m serious property damage m serious personal injury m death - may occur CAUTION...

  • Page 13: Hazard Information Structure

    Fundamental safety instructions 2.2.1 Hazard information structure The following two examples show you how the hazard informations are constructed. The triangle is used when indicating a hazard for human beings. When there is a circle instead of the triangle, the hazard information is only for possible property damage. A triangle indicates hazard for human beings.

  • Page 14: Hazard Information On Personal Injury

    Hazard information and commands 2.2.2.1 Hazard information on personal injury To distinguish each class of hazard information, we use a characteristic outline for both the triangular hazard signs and the square-form icons For the hazard class DANGER the danger sign is used. The hazard information of this hazard class used in this documentation is listed below: DANGER The following will occur, if you do not observe this danger information:...
  • Page 15 Fundamental safety instructions For the hazard class CAUTION the caution sign is used when there is hazard for per- sons or of environmental pollution. The following hazard information of this hazard class is used in this documentation. CAUTION The following may occur, if you do not observe this caution information: m minor to medium personal injury.

  • Page 16: Hazard Information On Property Damage

    Information sign 2.2.2.2 Hazard information on property damage If there is a round caution sign in front of the signal word, the safety information refers to property damage. CAUTION The following may occur, if you do not observe this caution information: m property damage.

  • Page 17: Legal Instructions

    Fundamental safety instructions Legal instructions This documentation is addressed to technical qualified personnel, who is specifically skilled and who is thoroughly familiar with all warnings and maintenance procedures. The devices are made according to the state-of-the-art technology and are fail-safe. They can be installed safe, can be put into operation and they function without problems, if it is assured, that the instructions of the documentation are followed.

  • Page 18: Inappropriate Use

    Inappropriate use Inappropriate use Listed below you will find some examples of non-appropriate application. The information below is intended to give you some impression of what non-appropriate application is. However we cannot state all possible non-appropriate applications here. All applications, where the notes and information given in this documentation is disregarded, are non-ap- propriate and therefore forbidden.

  • Page 19: Training Of The Personnel

    Fundamental safety instructions Training of the personnel WARNING The following may occur, if you do not observe this warning information: m serious personal injury m death Devices of the company Baumüller Nürnberg GmbH may only be assembled, installed, operated and maintained by qualified personnel. Qualified personnel (professionals) is defined below: Qualified Authorized electronic engineers and skilled persons of the customer or third persons, who...

  • Page 20: Disposal Of The Device

    2.11 Disposal of the device 2.11 Disposal of the device Z12 Disposal– The accurate disposal of the device is described in on page 113. 2.12 Fire fighting WARNING The following may occur, if you do not observe this warning information: m serious personal injury m death The danger is: Electricity when using a conductive fire fighting appliance.

  • Page 21: Warranty And Liability

    Fundamental safety instructions 2.13.3 Warranty and Liability All information in this manual is non-binding customer information; it is subject to ongoing further development and is updated on a continuous basis by our revision service. Warranty- and liability claims against Baumüller Nürnberg GmbH are excluded if in par- ZInappropriate use–...
  • Page 22 2.13 Responsibility and liability ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...

  • Page 23: Transportation And Packing

    RANSPORTATION AND PACKING In this chapter we describe, which conditions have to be adhered to at transportation, how you check the device after receipt and what you should have to consider, if you dispose the packing. To be considered by transportation For the first transportation of the device, the device was packed in the manufacturer com- pany.

  • Page 24: Dispose Packing

    Dispose packing If there is no transportation damage recognizable: h Open the packing of the device. h Check the scope of supply with the help of the delivery note. The minimum scope of supply is: ® m b maXX BM1000 m This manual inclusively the copy of the declaration of conformity/declaration of manu- facturer h Claim at the Baumüller substitution, which is in charge, in case the delivery is not com-...

  • Page 25: Description Of The Devices

    ESCRIPTION OF THE DEVICES ® In this chapter the basic construction of the device b maXX BM1000 is described and the type key on the devices is explained. NOTE ® The devices of the b maXX BM1000-series are provided for the operation in the ’second en- vironment’...

  • Page 26: Interconnect The Devices

    Interconnect the devices ZMarking of the device - type key– This data is available in the type key (see on page 27). ® Figure 1: b maXX BM1000 Interconnect the devices ® The device is part of the Baumüller series b maXX BM1000 and can be connected to- gether with other Baumüller devices.

  • Page 27: Marking Of The Device - Type Key

    Description of the devices Marking of the device - type key On the type plate (label) you will find, besides others, the type key of the device. Type key Input specification Output specification Operation mode Serial No. Figure 3: Type plate BM1000 m Type key Figure 4: Type key BM1000...

  • Page 28: B Maxx Bm1000 Frame

    Marking of the device - type key m Drive frames n Frame 1 (0,2 -1,5 kW) Input Terminals (R/L1, S/L2, T/L3) Housing Keypad Control board case Control board cover Output terminals (U/T1, V/T2, W/T3) ® Figure 5: b maXX BM1000 Frame 1 n Frame 2 (0,75 - 3,7 kW) Input Terminals (R/L1, S/L2, T/L3)

  • Page 29: Preparation For Installation And Wiring

    Description of the devices n Frame 3 (5,5 - 11,0 kW) Input Terminals (R/L1, S/L2, T/L3) Housing Keypad Control board case Control board cover Output terminals (U/T1, V/T2, W/T3) ® Figure 7: b maXX BM1000 Frame 3 Preparation for installation and wiring 4.5.1 Remove keypad Figure 8:...

  • Page 30: Remove Front Cover

    Preparation for installation and wiring 4.5.2 Remove front cover Step 1 Step 2 Figure 9: Remove front cover 4.5.3 Remove main terminal cover Frame 2 and frame 3 Figure 10: Remove mains terminal cover 4.5.4 Remove motor terminal cover Frame 2 and frame 3 Figure 11: Remove motor terminal cover ®...

  • Page 31: Remove Fan

    Description of the devices 4.5.5 Remove fan Figure 12: Remove fan ® Manual b maXX BM1000 Document No. 5.07003.04 of 174...
  • Page 32 Preparation for installation and wiring ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...

  • Page 33: Mounting

    OUNTING In this chapter we describe the mechanical mounting of the device into a control cabinet. ZInstallation space– Data about the installation space is available in this manual (see from page 36). Mounting consists of the following steps: 1 Prepare mounting (drill holes/cut-out segments) 2 Install device WARNING The following may occur, if you do not observe this warning information:...

  • Page 34: Requirements To The Executing Personnel

    Requirements to the executing personnel h Pay attention to all areas at the device, which could be dangerous for you while mount- ing. Use this survey only for the mechanical mounting. Dangers, which, for example, result from electricity are not shown here. Figure 13: Danger areas by the mechanical mounting Requirements to the executing personnel...

  • Page 35: Prepare Mounting

    Mounting Prepare mounting You can prepare the mounting with the configuring manual for your installation. With the ZDimensions– project manual and the drill figures (see from page 39) you can determine the dimensions for the cut-outs and for the fastening drills. CAUTION The following can occur, if you disregard this warning instruction: m minor to medium personal injury.

  • Page 36: Installation Space

    Installation space Installation space The following drawings show the main dimensions of the devices in mm. Use these draw- ings, in order to determine the required space in the control cabinet. For the construction ZDimensions– of the necessary drilling/cut-outs use the drawings in from page 39.

  • Page 37: Installation Space Frame 2 And 3

    Mounting 5.4.2 Installation space frame 2 and 3 Option 1 (-10 to +50°C) Air flow Option 2 (-10 to +40°C) Air flow Figure 15: Installation space frame 2 and 3 ® Manual b maXX BM1000 Document No. 5.07003.04 of 174...

  • Page 38: Installation With Metal Separation

    Installation space 5.4.3 Installation with metal separation Air flow Frame 1 Frame 2 and 3 Figure 16: Installation with metal separation 5.4.4 Installation without metal separation Frame 1 Frame 2 and 3 Figure 17: Installation without metal separation ® Manual b maXX BM1000 Document No.

  • Page 39: Dimensions

    Mounting Dimensions The following drawings show the dimensions of the devices. Use these drawings, to pre- ZInstallation space– pare the necessary drilling/cut-outs. Use the drawings under from page 36, to determine the required space in the control cabinet. Figure 18: Dimensions ∅...

  • Page 40: Mounting Instructions

    Mounting instructions m Operation terminal (option keypad): Depth: 28,8 mm Figure 19: Dimension operation terminal Mounting instructions CAUTION The following may occur, if you disregard these safety notes: m minor to medium personal injury. The danger is: sharp edges. In case, while installing, you lift a device with unprotected hands, fingers/palm can be cut.

  • Page 41: Mounting Instruction

    Mounting Figure 20: Mounting instruction Device Frame 1 Frame 2 Frame 3 A - screws 2 x M4 4 x M4 4 x M5 B - washers 2 x (4.3 x 10) 4 x (4.3 x 10) 4 x (5.3 x 10) C - mount spacing c = 12 mm c = 12 mm...
  • Page 42 Mounting instructions ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...

  • Page 43: Installation

    NSTALLATION In this chapter we describe the electric installation of the device. The mechanical instal- ZMounting– lation is described in from page 33. Before installing assure, that the technical preconditions are fulfilled: 1 Check the requirements to the electrical mains and check if the existing mains is suit- able.

  • Page 44: Requirements To The Executing Personnel

    Requirements to the executing personnel Requirements to the executing personnel WARNING The following may occur, if you disregard these safety notes: m serious personal injury m death The danger is: electricity. When operating with this electrical unit, inevitably certain parts of this unit are under dangerous voltage.

  • Page 45: Requirements To The Connecting Cables

    Installation Requirements to the connecting cables h Always use shielded cables h You must consider IEC/EN 60204-1, chapter 13 at selection of connection cables. h The protective conductor cross section of the cable must be executed accordant to IEC/EN 60204-1, section 5.2, tab. 1. h The permanent connection of the protective conductor is imperatively regulated for the operation of the device.

  • Page 46: Requirements On The Laying (Emc Notes Device)

    Requirements on the laying (EMC notes device) Requirements on the laying (EMC notes device) NOTE The emission of radio interferences is to a high level dependent on the wiring, the volume ex- pansion and the arrangement of the components in the installation. That is why the assurance of the electromagnetic compatibility according to the statutory provisions only is possible on the completed installation and therefore is in the responsibility range of the manufacturer of the installation or of the operating authority (EMVG §...

  • Page 47: Operating Sequence Of Installation

    Installation Operating sequence of installation WARNING The following may occur, if you disregard these safety notes: m serious personal injury m death The danger is: electricity. Parts, which are under tension are perilous. Assure, that during the entire mounting the device, the parts, which must be mounted (e. g. supply cables) and the mounting range are off-circuit.

  • Page 48: Connection Diagrams

    Connection diagrams Connection diagrams m BM1211, BM1212, BM1213 ZFigure 22– *: Please refer to on page 52 for wiring of NPN mode and PNP mode. NOTE Single-phase models can only use R/L1, S/L2 to be the power terminals. Single-phase power cannot be used for 3-phase models. ®...
  • Page 49 Installation m BM1224, BM1225 ZFigure 22– *: Please refer to on page 52 for wiring of NPN mode and PNP mode. NOTE Single-phase models can only use R/L1, S/L2 to be the power terminals. Single-phase power cannot be used for 3-phase models. ®...
  • Page 50 Connection diagrams m BM1412, BM1413, BM1414 ZFigure 22– *: Please refer to on page 52 for wiring of NPN mode and PNP mode. NOTE Single-phase models can only use R/L1, S/L2 to be the power terminals. Single-phase power cannot be used for 3-phase models. ®...
  • Page 51 Installation m BM1425, BM1426, BM1437, BM1438, BM1439 ZFigure 22– *: Please refer to on page 52 for wiring of NPN mode and PNP mode. NOTE Single-phase models can only use R/L1, S/L2 to be the power terminals. Single-phase power cannot be used for 3-phase models. ®...

  • Page 52: Connection Npn Mode And Pnp Mode - Without External Power

    Connection diagrams Wiring for NPN mode and PNP mode m without external power Figure 22: Connection NPN mode and PNP mode - without external power ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...

  • Page 53: Connection Npn Mode And Pnp Mode - With External Power

    Installation m with external power Figure 23: Connection NPN mode and PNP mode - with external power ® Manual b maXX BM1000 Document No. 5.07003.04 of 174...

  • Page 54: External Connections

    6.10 External connections 6.10 External connections Figure 24: External connections ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...
  • Page 55 Installation Items Explanations ZD.3 Electrical Power supply Please follow the specific power supply requirements shown in data– from page 143 ZD.5 Fuse/protective fuse There may be an inrush current during power up. Please check the chart of ZB.4 Fuses for device-protection– breaker (optional) Fuse protection–...

  • Page 56: Specifications Of Main Circuit Terminals

    6.10 External connections 6.10.1 Specifications of main circuit terminals Frame 1 Frame 2 Frame 3 Figure 25: Mains circuit terminals Frame Power terminals Torque Wire Wire type R/L1, S/L2, T/L3 12-14 AWG, Copper only, 1.4 Nm U/T1, V/T2, W/ (3.3-2.1 mm²) 75°...

  • Page 57: Connecting Main Terminals

    Installation 6.10.2 Connecting main terminals m Frame 1 (BM1211, BM1212, BM1213, BM1412, BM1413, BM1414): No built-in chopper unit: ZB.1.2 Chopper Optional use of chopper unit and braking resistor necessary (refer to ZB.1.3 Dimensions and weights for braking units BM1-BTE– from page 121 and resistors–...

  • Page 58: Main Terminals Connections

    6.10 External connections m BM1412, BM1413, BM1414 (Frame 1) Figure 28: Main terminals connections 3 m BM1425, BM1426, BM1437, BM1438, BM1439 (Frame 2) Figure 29: Main terminals connections 4 Terminal Symbol Explanation of Terminal Function R/L1, S/L2, T/L3 Input terminals (1-phase/3-phase) U/T1, V/T2, W/T3 Output terminals for connecting 3-phase motor +/B1, B2...

  • Page 59: Mains Power Terminals (R/L1, S/L2, T/L3)

    Installation 6.10.3 Mains power terminals (R/L1, S/L2, T/L3) Connect these terminals (R/L1, S/L2, T/L3) via a protective fuse breaker or earth leak- age breaker to 3-phase mains power (some models to 1-phase mains power) for circuit protection. It is unnecessary to consider phase-sequence. It is recommended to add a magnetic contactor in the power input wiring to cut off pow- ®...

  • Page 60: Terminals [+/B1, B2] For Connecting Chopper Unit / Braking Resistor

    6.10 External connections 6.10.5 Terminals [+/B1, B2] for connecting chopper unit / braking resistor Connect a braking resistor and/or chopper unit in applications with frequent decelera- tion ramps, short deceleration time, too low braking torque or requiring increased brak- ing torque. ®...

  • Page 61: Grounding Terminals

    Installation 6.10.6 Grounding terminals ® Make sure that the leads are connected correctly and the b maXX 1000 is properly grounded. (Ground resistance should not exceed 0.1Ω.) Use ground leads that comply with local regulations and keep them as short as possi- ble.

  • Page 62: Control Terminals

    6.11 Control Terminals 6.11 Control Terminals Circuit diagram for digital inputs (NPN current 16 mA.) NOTE Control signal wiring size: 18 AWG (0.75 mm ) with shielded wire. 6.11.1 Specification of control terminals ERMINALS ERMINALS Figure 32: Position of control terminals Frame Control terminals Torque...

  • Page 63: Terminal Symbols And Functions

    Installation 6.11.2 Terminal symbols and functions Terminal Terminal function Factory settings (NPN mode) symbol ON: connect to DCM Forward-Stop command ON: Run in MI1 direction OFF: Stop according to stop method Reverse-Stop command ON: Run in MI2 direction OFF: Stop according to stop method Multi-function input 3 Refer to P1091 to P1094 for programming the multi- function Inputs.

  • Page 64: Analog Current Input

    6.11 Control Terminals Terminal Terminal function Factory settings (NPN mode) symbol ON: connect to DCM 250 Ω Analog current input Impedance: Resolution: 10 bits Range: 4 to 20 mA = 0 to max. output frequency (P0033) Selection: P0801, P0809, P1359 Set-up: P1128 to P1132 Figure 35:...

  • Page 65: Analog Input Terminals (Avi, Aci, Acm)

    Installation 6.11.3 Analog input terminals (AVI, ACI, ACM) Analog input signals are easily affected by external noise. Use shielded wiring and keep it as short as possible (< 20 m) with proper grounding. If the noise is inductive, connecting the shield to terminal ACM can bring improvement. If the analog input signals are affected by noise from the device, please connect a ca- pacitor (0.1 F and above) and ferrite core as indicated in the following diagrams: ferrite core...

  • Page 66: External Parts

    6.12 External parts 6.12 External parts Figure 38: External parts ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...

  • Page 67: Rfi Jumper

    Installation 6.13 RFI jumper Main power isolated from earth: If the device is supplied from an isolated power (IT power), the RFI jumper must be cut off. Then the RFI capacities (filter capacitors) will be disconnected from ground to prevent circuit damage (according to IEC 61800-3) and reduce earth leakage current.

  • Page 68: Connect The Dc Link Of The Devices In Parallel

    6.14 Connect the DC link of the devices in parallel 6.14 Connect the DC link of the devices in parallel m The devices can absorb mutual voltage that generated to DC link when deceleration m Enhance brake function and stabilize the voltage of the DC link m The brake module can be added to enhance brake function after connecting in parallel m Only the same power system can be connected in parallel m It is recommended to connect 5 devices in parallel (no limit in power)

  • Page 69: Applications For Mains Chokes

    Installation 6.15 Applications for mains chokes Connected in input circuit Application 1 Question When more than one device is connected When applying power to one of the to the same mains power, and one of them devices, the charge current of the capaci- is ON during operation.
  • Page 70 6.15 Applications for mains chokes Application 2 Question Silicon rectifier and device are connected Switching spikes will be generated when to the same power. the silicon rectifier switches on/off. These spikes may damage the mains circuit. Correct wiring Figure 41: Application 2 mains choke Application 3 Question...

  • Page 71: Operation

    PERATION In this chapter we describe, how the device works during operation and how you handle the device during operation. Safety instructions h Refer to the safety instructions from the chapter ZFundamental safety instructions– from page 11. CAUTION The following may occur, if you disregard these safety notes: m Property damage The danger is: Environmental conditions, that do not refer to the demands.

  • Page 72: Requirements To The Executing Personnel

    Requirements to the executing personnel Requirements to the executing personnel WARNING The following may occur, if you disregard these safety notes: m serious personal injury m death The danger is: electricity.When operating with this electrical unit, inevitably certain parts of this unit are under dangerous voltage.

  • Page 73: Digital Keypad (Option)

    Operation Digital keypad (option) Figure 43: Digital keypad Display Message Description Displays the master frequency. Displays the actual output frequency at terminals U/T1, V/T2, and W/T3. User defined unit (where U = F x P0038) Displays the output current at terminals U/T1, V/T2, and W/T3. Displays the forward run status.
  • Page 74 Digital keypad (option) Display Message Description Displays the actual stored value of the selected parameter. External Fault. Display „End“ for approximately 1 second if input has been accepted by pressing key. After a parameter value has been set, the new value is automatically stored in memory.
  • Page 75 Operation m How to operate the digital keypad Figure 44: Keypad operation ® Manual b maXX BM1000 Document No. 5.07003.04 of 174...

  • Page 76: Preparations Before Commissioning

    Preparations before commissioning Preparations before commissioning Carefully check the following items before proceeding. Make sure that the wiring is correct. In particular, check that the output terminals U/T1, V/T2, W/T3 are NOT connected to power and that the drive is well grounded. Verify that there are no short-circuits between terminals and from terminals to ground or mains power.

  • Page 77: Commissioning Example

    Operation Commissioning example m Source of first command Required RUN / STOP from multi-function input MI1 functionality FWD (forward running) REV (reverse running) from multi-function input MI2 Additional STOP from digital keypad m First master frequency from analog voltage input AVI ®...
  • Page 78 Commissioning example ZDigital keypad (option)– Required Operation of keypad see from page 73. parameter settings ⇒ Reset parameter to factory setting P0310 ⇒ Source of first operation command P0802 RUN/STOP from multi-function input MI1 ⇒ FWD/REV from multi-function input MI2 P1090 ⇒...
  • Page 79 Operation ⇒ Operation mode set value P1000 (speed setting 1) START from multi-function input MI1 1st step (close Quickstop) 2nd step (close RUN/STOP) ⇒ LED RUN = ON ⇒ LED STOP = OFF Test of START from multi-function input MI1 functionality LED RUN or H1 = ON LED STOP or H2 = OFF...

  • Page 80: Maintenance

    Maintenance Maintenance Maintenance is first of all the monitoring of the environmental conditions. With accordant projection of your installation you can execute the monitoring of the environmental condi- tions in the running operation and don’t have to interrupt the operation for the mainte- nance.

  • Page 81: Error Detection And Troubleshooting

    RROR DETECTION AND TROUBLE SHOOTING In this chapter the error messages of the device are described: Error- and warning messages, their meanings and how you can react. Safety instructions h Refer to ZFundamental safety instructions– from page 11. Requirements to the executing personnel ®...

  • Page 82: Fault Code Information

    Error information 8.3.1 Fault code information Fault Fault Fault description Error Corrective actions code name reaction 0003 Over current m Check if motor power corresponds with Abnormal increase in cur- inhibit the device output power. rent. m Check the wiring connections to U/T1, V/ T2, W/T3 for possible short circuits.
  • Page 83 Error detection and troubleshooting Fault Fault Fault description Error Corrective actions code name reaction 0052 Over voltage m Check if the input voltage falls within the The DC link voltage has inhibit rated device input voltage range. exceeded its maximum m Check for possible voltage transients.
  • Page 84 Error information Fault Fault Fault description Error Corrective actions code name reaction 00A1 cP10 Communication time- m Press RESET key to set all parameters to out error on the control inhibit factory setting board or power board ® m Return the b maXX to the factory 00B0 cF10...
  • Page 85 Error detection and troubleshooting Fault Fault Fault description Error Corrective actions code name reaction 0505 cF34 Temperature sensor ® m Return the b maXX to the factory error inhibit 0506 Aerr Analog signal error P0806 m Check the wiring of ACI 0507 Overload m Check whether the motor is overloaded.
  • Page 86 Error information Fault Fault Fault description Error Corrective actions code name reaction 0515 cF30 U-phase error m Return to the factory inhibit 0516 cF31 V-phase error inhibit 0517 cF32 W-phase error inhibit 0518 Overcurrent during m Short-circuit at motor output: Check for acceleration inhibit possible poor insulation at the output...
  • Page 87 Error detection and troubleshooting Fault Fault Fault description Error Corrective actions code name reaction 051A Overcurrent during con- m Short-circuit at motor output: Check for stant speed operation inhibit possible poor insulation at the output line. m Sudden increase in motor loading: Check for possible motor stall.

  • Page 88: Warning Code Information

    Warning code information Warning code information Warning code Warning name Warning descriptions Parameter cE10 Warning: communication modbus P0862 Warning: motor load exceeded P1213 Warning: auto tuning error Warning: under voltage Warning: keypad copy parameter operation error Warning: keypad copy parameter save error PtC2 Warning: motor PTC temperature exceeded P1012...

  • Page 89: Reset

    Error detection and troubleshooting Reset There are three methods to reset the device after solving the fault: m Press key on keypad. m Set external terminal to „RESET“ (set one of P1091 to P1094 to 05) and then set to be ON. m Send „RESET“...

  • Page 90: Troubleshooting

    Troubleshooting Troubleshooting 8.6.1 Overcurrent (OC) Figure 47: Troubleshooting over current ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...

  • Page 91: Ground Fault

    Error detection and troubleshooting 8.6.2 Ground fault Figure 48: Troubleshooting ground fault 8.6.3 Overvoltage Figure 49: Troubleshooting overvoltage ® Manual b maXX BM1000 Document No. 5.07003.04 of 174...

  • Page 92: Low Voltage (Lv)

    Troubleshooting 8.6.4 Low voltage (Lv) Figure 50: Troubleshooting low voltage ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...

  • Page 93: Overheat (Oh)

    Error detection and troubleshooting 8.6.5 Overheat (OH) Figure 51: Troubleshooting overheat 8.6.6 Overload OL Figure 52: Troubleshooting overload ® Manual b maXX BM1000 Document No. 5.07003.04 of 174...

  • Page 94: Keypad Display Is Abnormal

    Troubleshooting 8.6.7 Keypad display is abnormal Figure 53: Troubleshooting keypad display 8.6.8 Phase Loss (PHL) Figure 54: Troubleshooting phase loss ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...

  • Page 95: Motor Doesn't Run

    Error detection and troubleshooting 8.6.9 Motor doesn’t run Figure 55: Troubleshooting motor doesn’t run ® Manual b maXX BM1000 Document No. 5.07003.04 of 174...

  • Page 96: Motor Speed Cannot Be Changed

    Troubleshooting 8.6.10 Motor speed cannot be changed Figure 56: Troubleshooting motor speed cannot be changed ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...

  • Page 97: Motor Stalls During Acceleration

    Error detection and troubleshooting 8.6.11 Motor stalls during acceleration Figure 57: Troubleshooting motor stalls during acceleration 8.6.12 The motor does not run as expected Figure 58: Troubleshooting motor does not run as expected ® Manual b maXX BM1000 Document No. 5.07003.04 of 174...

  • Page 98: Electromagnetic/Induction Noise

    Electromagnetic/induction noise Electromagnetic/induction noise Many sources of noise surround the device and penetrate it by radiation or conduction. It may cause malfunctioning of the control circuits and even damage the device. Of course, there are solutions to increase the noise tolerance of the device. But this has its limits. Therefore it will be the best to solve it from the outside as follows.

  • Page 99: Affecting Other Machines

    Error detection and troubleshooting Affecting other machines ® A b maXX 1000 may affect the operation of other machines due to many reasons. Some so- lutions are: High harmonics at power side n High harmonics at power side during running can be improved by m Separate the power system: Use a transformer for the device.
  • Page 100 Affecting other machines ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...

  • Page 101: Maintenance

    AINTENANCE In this chapter we describe, how you can safely maintain your device. Safety instructions h Refer to ZFundamental safety instructions– from page 11. h Refer to the danger areas of the devices. ® Figure 60: Danger areas b maXX BM1000 ®...

  • Page 102: Environmental Conditions

    Environmental conditions Environmental conditions If the prescribed environmental conditions are complied with, the device is maintenance- ZAppendix D - free. The prescribed environmental conditions are to be found in chapter Technical data– from page 141. The most important prescribed environmental conditions are: m Dustless ambient air m Temperature:...

  • Page 103: Periodical Maintenance

    Maintenance 9.3.1 periodical maintenance m Ambient environment Check items Methods and criterion Maintenance period Daily Half year year Check the ambient temperature, humidity, Visual inspection and measurement with equipment vibration and see if there are any dust, gas, with standard specification oil or water drops Check if there are any dangerous objects in Visual inspection...
  • Page 104 Inspection intervals - maintenance notes m Main circuit Check items Methods and criterion Maintenance period Daily Half year year If there are any loose or missing screws Tighten or replace the screw If machine or insulator is deformed, cracked, Visual inspection damaged or with changed color change due NOTE: Please ignore the color change of copper plate to overheating or ageing...
  • Page 105 Maintenance m Transformer and chokes of main circuit Check items Methods and criterion Maintenance period Daily Half year year If there is any abnormal vibration or peculiar Visual, aural inspection and smell smell m Magnetic contactor and relay of main circuit Check items Methods and criterion Maintenance period...
  • Page 106 Inspection intervals - maintenance notes m Ventilation channel of cooling system Check items Methods and criterion Maintenance period Daily Half year year If there is any obstruction in the heat sink, air Visual inspection intake or air outlet ® Manual b maXX BM1000 Document No.

  • Page 107: Repair

    EPAIR In this chapter we describe, where the devices are repaired. WARNING The following may occur, if you disregard these safety notes: m serious personal injury m death The danger is: electricity. After a faulty repair the device doesn’t fulfill the safety instructions anymore.
  • Page 108 ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...

  • Page 109: Shutdown, Storage

    HUTDOWN STORAGE In this chapter we describe, how you decommission and store the device. 11.1 Safety instructions h Refer to ZFundamental safety instructions– from page 11 and the information in ZTransportation and packing– from page 23. The shutdown of the device may only be carried out by for this qualified personnel. DANGER The following will occur, if you disregard this safety note: m serious personal injury m death...

  • Page 110: Requirements To The Executing Personnel

    11.2 Requirements to the executing personnel 11.2 Requirements to the executing personnel The personnel, who is appointed to setting out of operation, must have the required knowledge and instructions, which is necessary for an execution according to the rules. Select the personnel in such a way, that the safety instructions, which are mounted to the device and its parts as well as to the connections, are understood and applied to.

  • Page 111: Storage Conditions

    Shutdown, storage 11.5 Storage conditions The device is maintenance-free. If you keep to the environmental conditions during the entire period of storage, you can assume, that the device will not be damaged. In case the environmental conditions during storage are not kept, you should assume that the de- vice is damaged after storage.
  • Page 112 11.6 Recommissioning ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...

  • Page 113: Disposal

    ISPOSAL In this chapter we describe the correct and safe disposal of the devices of the series ® b maXX . During the disposal you will mainly get metal parts (iron- and non-iron metal), electronic scrap and plastics. NOTE Baumüller products do not belong to the scope of the EU guideline for the disposal of electri- cal and electronics devices (WEEE, 2002/96/EG).

  • Page 114: Requirements To The Executing Personnel

    12.2 Requirements to the executing personnel CAUTION The following may occur, if you disregard these safety notes: m minor to medium personal injury. The danger is: sharp edges. The components of the device, sheet metal components, heat sinks and so on can have sharp edges! In case you lift a device during demounting with non-protected hands, your fingers/palms can be cut.

  • Page 115: Disposal Instructions

    Disposal 12.3 Disposal instructions m The device has already properly been demounted. Preconditions m All technical appliances for demounting are prepared and are technically in good order and condition. 12.3.1 Modules Sheet steel Sheet steel must be given to the iron metal recycling. Aluminium Aluminium must be given to the non-iron metal recycling.
  • Page 116 12.4 Recycling plants/offices ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...

  • Page 117: Appendixa - Abbreviations

    A - A PPENDIX BBREVIATIONS Analog current input Signal common analog input Analog multi-function output Analog voltage input Baumüller Nürnberg GmbH Digital signal common multi-func- tion input Electromagnetic compatibility European standard Forward speed direction Class of protection Multi-function photocoupler output Multi-function input Multi-function output Normally connected...
  • Page 118 ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...

  • Page 119: Appendix B - Spare Parts And Accessories

    B - S PPENDIX PARE PARTS AND ACCESSORIES In this appendix we are listing the spare-/accessory parts for the devices of the series ® b maXX 1000. In case you have questions and suggestions according the accessories, do not hesitate to contact our product management. Chopper units and braking resistors NOTE Please only use Baumüller resistors and recommended values.

  • Page 120: Select A Chopper Unit /Braking Resistor

    Chopper units and braking resistors B.1.1 Select a chopper unit /braking resistor - in progress - for further information please contact your nearest Baumüller representative. NOTE m Please select the brake unit and/or braking resistor according to the table. m If damage to the device or other equipment is due to the fact that the braking resistors and the braking resistors in use are not provided by Baumüller, the warranty will be void.

  • Page 121: Chopper Units Bm1-Bte

    Spare parts and accessories B.1.2 Chopper units BM1-BTE - in progress - for further information please contact your nearest Baumüller representative. m Specification Model BM1- BTE-23 BTE-46 230 V series 460 V series Max. motor power (kW) Max. peak discharge current (A) 10 % ED Continuous discharge cur- 1.141...
  • Page 122 Chopper units and braking resistors m Dimension (all dimensions in mm) Figure 61: Dimensions chopper unit m DIN rail installation Figure 62: DIN rail installation chopper unit ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...
  • Page 123 Spare parts and accessories m Function explanation Figure 63: Parts of chopper unit n Terminals Terminal symbol Wire gauge AWG/mm Terminal Power input circuit +(P), -(N) 20~22AWG/0.5~0.3mm M4 screw Braking resistor B1, B2 20~22AWG/0.5~0.3mm M4 screw SLAVE circuit M1, M2 24AWG/0.2mm M2 screw S1, S2...
  • Page 124 Chopper units and braking resistors WARNING The following may occur, if you disregard these safety notes: m serious personal injury m death Do not proceed with wiring while power is applied to the circuit. The wire gauge and distance must comply with the electrical data. ®...
  • Page 125 Spare parts and accessories m Definition of braking usage ED % The definition of the braking usage ED % is for assurance of enough time for the chop- per unit and braking resistor to dissipate away heat generated by braking. When the braking resistor heats up, the resistance would increase with temperature, and braking torque would decrease accordingly.
  • Page 126 Chopper units and braking resistors Figure 67: Voltage setting chopper unit m Master/Slave setting The MASTER/SLAVE jumper is set „MASTER“ as factory setting. The „SLAVE“ setting is applied to two or more chopper units in parallel, making these chopper units be en- abled/disabled synchronously.

  • Page 127: Dimensions And Weights For Braking Resistors

    Spare parts and accessories B.1.3 Dimensions and weights for braking resistors - in progress - for further information please contact your nearest Baumüller representative. (all dimensions are in millimeter) R150-200-20 (150 Ω / 200 W) R250-200-20 (250 Ω / 200 W) Figure 69: Braking resistor 1 Model no.
  • Page 128 Chopper units and braking resistors R400-300-20 (400 Ω / 300 W) Figure 70: Braking resistor 2 Model no. Max. weight (g) R400-300-20 ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...

  • Page 129: Mains Filters

    Spare parts and accessories Mains filters In order to comply with the required limit values of the EMC product standard an addition- al filter can be necessary for the device. NOTE ® The models b maXX 1000 have an built-in EMI filter. An additional mains filter is necessary for cable lengths >...

  • Page 130: Chokes

    Chokes Chokes B.3.1 Mains chokes recommended values 230V, 50/60Hz, 1-phase Device Fundamental Max. continuous Inductance (mH) 3~5 % impedance BM1211 BM1212 BM1213 0.75 BM1224 1.25 BM1225 460V, 50/60Hz, 3-phase Device Fundamental Max. continuous Inductance (mH) 3% impedance 5% impedance BM1412 BM1413 0.75 BM1414...

  • Page 131: Output Chokes Recommended Values

    Spare parts and accessories B.3.2 Output chokes recommended values 230V, 50/60Hz, 1-phase Device Fundamental Max. continuous Inductance (mH) 3 % impedance 5 % impedance BM1211 BM1212 BM1213 0.75 BM1224 BM1225 1.25 460V, 50/60Hz, 3-phase Device Fundamental Max. continuous Inductance (mH) amps amps 3 % impedance...

  • Page 132: Fuses For Device-Protection

    Fuses for device-protection Fuses for device-protection NOTE The following fuses are UL-listed. Smaller fuses than those shown in the table are permitted. Model I (A) I (A) Line Fuse Input Output I (A) Bussmann P/N BM1211 JJN-10 BM1212 JJN-15 BM1412 JJS-6 BM1213 JJN-20...

  • Page 133: Non-Fuse Circuit Breaker

    Spare parts and accessories Non-fuse circuit breaker Per UL 508C, paragraph 45.8.4, part a: m For 1-phase drives, the current rating of the breaker shall be 4 times maximum input current rating. m For 3-phase drives, the current rating of the breaker shall be 4 times maximum output current rating.

  • Page 134: Din Rail

    DIN rail DIN rail B.8.1 BM1-MPL-01 Figure 72: DIN rail 1 ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...

  • Page 135: Bm1-Mpl-02

    Spare parts and accessories B.8.2 BM1-MPL-02 Figure 73: DIN rail 2 B.8.3 BM1-EPL-00 EMC earthing plate for shielding cable Figure 74: MKE-EP Figure 75: Earthing plate for shielding cable ® Manual b maXX BM1000 Document No. 5.07003.04 of 174...

  • Page 136: Accessories Canopen

    Accessories CANopen Accessories CANopen m Connection cables Type Model Length [m] Part no. BM4-CAN-K-31-01 RJ45 male, 346568 Sub-D male BM4-CAN-K-31-02 on request BM4-CAN-K-31-02 346571 BM4-CAN-K-31-05 on request BM4-CAN-K-31-10 on request BM4-CAN-K-32-01 RJ45 male, 346572 Sub-D female BM4-CAN-K-32-02 on request BM4-CAN-K-32-03 346573 BM4-CAN-K-32-05 on request...

  • Page 137: Declaration Of Conformity/Manufacturer, Ul - Certification

    PPENDIX ECLARATION OF ONFORMITY , UL - C ANUFACTURER ERTIFICATION In this section we provide general information about EU directives, the CE symbol and the Declaration of Conformity/by Manufacturer. What is an EU directive? EU directives specify requirements. The directives are written by the relevant bodies with- in the EU and are implemented by all the member countries of the EU in national law.

  • Page 138: Definition Of The Term Declaration Of Conformity

    Definition of the term Declaration of Conformity With specified application of this Baumüller equipment in your machinery, you can act on the assumption that the equipment satisfies the requirements of 98/37/EG (machinery di- rective). Therefore the equipment is developed and constructed in such a way, that the requirements of the harmonized standard EN 60204-1 can be met by the electrical instal- lation.

  • Page 139: Ul-Certification

    Declaration of Conformity/Manufacturer, UL - Certification UL-certification UL is a mark of conformity, which is assigned from Underwriters Laboratories Inc. (www.ul.com), an American company. The UL-certification is not statutory regulated, but takes place voluntarily. In order to be allowed to mark equipments and components with the UL-mark of confomity, tests must have to be done, which are attended and documentated by an UL-inspector.
  • Page 140 UL-certification ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...

  • Page 141: Appendixd - Technical Data

    D - T PPENDIX ECHNICAL DATA ® In this chapter you find the detailed technical data for all sizes of the device series b maXX BM1000. ® Manual b maXX BM1000 Document No. 5.07003.04 of 174...

  • Page 142: Required Environmental Conditions

    Required environmental conditions Required environmental conditions Operation Air Temperature: -10 to +50 °C (14 to 122 °F) -10 to +40 °C (14 to 104 °F) for side-by-side mounting Relative Humidity: < 90 %, no condensation allowed Atmospheric pressure: 86 to 106 kPa Installation Site Altitude: <...

  • Page 143: Electrical Data

    Technical data Electrical data Voltage 230 V series 1211 1212 1213 1224 1225 Max. applicable motor output 0.75 (kW) Rated output capacity (kVA) Rated output current (A) 11.0 Maximum output voltage (V) 3-phase proportional to input voltage Output frequency (Hz) 0.1 to 600 Hz Carrier frequency (kHz) 1 to 15...

  • Page 144: General Specifications

    General specifications General specifications Control system SPWM (Sinusoidal Pulse Width Modulation) control (V/f or sensorless vector control) Frequency setting resolution 0.01 Hz Output frequency resolution 0.01 Hz Torque characteristics Including the auto-torque/auto-slip compensation; starting torque can be 150 % at 3.0 Hz Overload endurance 150 % of rated current for 1 minute Skip frequency...
  • Page 145 Technical data Operation functions Built-in PLC, AVR, accel/decel S-curve, over-voltage/over-cur- rent stall prevention, 5 fault records, reverse inhibition, momen- tary power loss restart, DC braking, auto torque/slip compensation, auto tuning, adjustable carrier frequency, output frequency limits, parameter lock/reset, vector control, PID con- trol, external counter, MODBUS communication, abnormal reset, abnormal re-start, power-saving, fan control, sleep/wake frequency, 1st/2nd frequency source selections, 1st/2nd fre-...

  • Page 146: Fuse Protection

    Fuse protection Fuse protection We differ between the protection of the supply cables and the protection of the device. In order to fulfill the CE specifications - here especially EN60204-1 - you have to protect the supply ca- bles. Protect the device in UL-certified installations with suitable semiconductor- or total range fuses. NOTE In UL-certificated installations you must place the UL-listed fuses or „Circuit breaker“.

  • Page 147: Cable Protection

    Technical data D.5.1 Cable protection The current-carrying capacity of conductors is determined in table 5 of EN60204-1. For your op- eration you must determine the accordant value in the standard yourself, by taking into consid- eration, amongst other things the cable mounting. Here you will find an extraction for the laying of PVC- isolated cables on open cable racks: Cable cross sec- Fuse...
  • Page 148 Fire fighting appliances ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...

  • Page 149: Appendix E - Canopen

    E - CAN PPENDIX OPEN ® In this chapter you find the detailed information according to b maXX BM1000 CANopen inter- face. ® Manual b maXX BM1000 Document No. 5.07003.04 of 174...

  • Page 150: Interface Assignment

    Interface assignment Interface assignment The interface is used to realize the communication within a CANopen ring or to communicate ® with the b maXX BM1000 via Modbus. In addition the interface can be used as a power supply for external devices, e.g. communication modules.

  • Page 151: Input Wiring Before Using Canopen

    CANopen Input wiring before using CANopen E.g. P1093 = 23. Figure 76: Input wiring Setting of address and baudrate E.5.1 Setting via software parameters P0870 and P0871 The address and baudrate is set in parameters P0870 and P0871 directly. The DIP switches are deactivated.

  • Page 152: Setting Of Address Via Dip Switch Without Multiplier

    Setting of address and baudrate CANopen address setting via parameter P0870 The settable address range is 1 to 127. Parameter P0870 = 0 deactivates the software setting! ⇒ Address 1 P0870 = 1 ..⇒ Address 127 P0870 = 127 Default value: P0870 = 1 CANopen baudrate setting via parameter P0871...
  • Page 153 CANopen CANopen address settings via address storage. The multiplier parameter P2148 must be set to 0. This setting deactivates the multiplier. DIP switch Address storage Default values setting parameter P2141 P2142 P2143 P2144 P2145 P2146 P2147 Example: DIP switch value = 3 is set, the address is read from P2143. The stored address value in P2143 (23 default value) is copied to P0870 and used as CANopen address.

  • Page 154: Setting Of Address Via Dip Switch With Multiplier

    Setting of address and baudrate E.5.3 Setting of address via DIP switch with multiplier ≠ P2148 0, address setting via DIP switch with multiplier. The DIP switch values 1 to 7 select P2141 to P2147. The CANopen address is P2148 multiplied with the selected parameter (P2141 to P2147) and then copied to P0870 automatically.

  • Page 155: Canopen Display Functions

    CANopen Because of the DIP switch setting = 4, the calculated address value (= 16) is stored in address storage parameter P2144, copied to P0870 and used as CANopen address. CANopen baudrate setting via P2140 Default value: P2140 = 2 P2140 Baudrate kbit/s...
  • Page 156 CANopen display functions m CANopen status display via LED H3 (green) n State STOPPED: H3 is blinking in green color 200 ms 1000 ms n State PREOPERATIONAL: H3 is blinking in green color 200 ms 200 ms n State OPERATIONAL H3 is ON in green color n State RESET H3 is OFF during RESET...

  • Page 157: Canopen Error Display Via Digital Keypad

    CANopen E.6.2 CANopen error display via digital keypad cc01 At least one of the error counters has reached warning level cc02 „Guard“ (NMT master or NMT slave) or „Heartbeat“ event cc03 Sync message hasn‘t received within the configured communication cycle cc04 No communication between CAN interface and CANopen master cc05...
  • Page 158 CANopen display functions ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...
  • Page 159 F - H PPENDIX OW TO SELECT THE XX® RIGHT B MA ® The choice of the right b maXX drive for the application is very important and has great influ- ® ence on its lifetime. If the capacity of b maXX drive is too large, it cannot offer complete pro- ®...
  • Page 160 Item Related specification Speed and Time rat- Overload Starting torque charac- ings capacity torque teristics Load type Friction load and weight load Liquid (viscous) load Inertia load Load with power transmission Load speed and Constant torque torque characteristics Constant output Decreasing torque Decreasing output Load characteristics...

  • Page 161: Appendix F - How To Select The Right B Maxx

    How to select the right b maXX® Capacity formulas ® 1 When one b maXX drive operates one motor ® The starting capacity should be less than 1.5 x rated capacity of b maXX drive The starting capacity = ⋅ ⋅...

  • Page 162: Capacity Formulas

    Capacity formulas m When it is running continuously ® n The requirement of load capacity should be less than the capacity of b maXX drive (kVA) The requirement of load capacity = ⋅ ≤ --------------------- - capacity of the b maXX® drive [kVA] η...

  • Page 163: General Precaution

    How to select the right b maXX® General precaution Selection note ® 1 When the b maXX drive is connected directly to a large-capacity power transformer (600 kVA or above) or when a phase lead capacitor is switched, excess peak currents may occur in the power input circuit and the converter section may be damaged.

  • Page 164: How To Choose A Suitable Motor

    How to choose a suitable motor How to choose a suitable motor F.3.1 Standard motor ® When using the b maXX drive to operate a standard 3-phase induction motor, take the follow- ing precautions: 1 The energy loss is greater than for an inverter duty motor. 2 Avoid running motor at low speed for a long time.

  • Page 165: Special Motors

    How to select the right b maXX® F.3.2 Special motors: 1 Pole-changing (Dahlander) motor: The rated current is differs from that of a standard motor. Please check before operation and ® select the capacity of the b maXX drive carefully. When changing the pole number the motor needs to be stopped first.
  • Page 166 Motor torque Motor torque ® The torque characteristics of a motor operated by a b maXX drive and commercial mains pow- er are different. Below you'll find the torque-speed characteristics of a standard motor (4-pole, 15 kW): Figure 78: Motor torque ®...
  • Page 167 Table of figures ® b maXX BM1000 ........................® Danger areas b maXX BM1000 ....................Type plate BM1000 ........................Type key BM1000 ........................® b maXX BM1000 Frame 1......................® b maXX BM1000 Frame 2......................® b maXX BM1000 Frame 3......................Remove keypad .........................
  • Page 168 Table of figures Troubleshooting motor doesn’t run ..................... Troubleshooting motor speed cannot be changed ..............Troubleshooting motor stalls during acceleration ............... Troubleshooting motor does not run as expected ..............Phase lead capacitors ........................ ® Danger areas b maXX BM1000....................Dimensions chopper unit ......................DIN rail installation chopper unit ....................
  • Page 169 Index Numerics Disposal instructions Drilling patterns 73/23/EWG Drive frames Accessories Electrical data Alarm output contact EMC filter Ambient environment EMC instructions Analog output signal EMC-compatible installation EN 60204 1-1 Environmental conditions 71, 102, 142 b maXX® 4400 141, 149 Error detection BM44XX - Cable protection Error indications BM4-CAN-T01...
  • Page 170 Index Mains choke 55, 130 Rated output current Mains chokes Rated voltage Mains power terminals Recommissioning Maintenance 80, 101 Recycling Maintenance notes Regenerated braking torque Marking Relative air humidity Maximum output voltage Remove fan Meaning of Messages Remove front cover Mechanical parts Remove keypad Modification...
  • Page 171 Index Ventilation channel of cooling system 106 Voltage Voltage settings chopper unit Voltage tolerance Warning code information Washers WEEE, 2002/96/EG Wiring diagram chopper unit Wiring distance chopper unit Wiring for NPN mode ® Manual b maXX BM1000 Document No. 5.07003.04 of 174...
  • Page 172 Index ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...
  • Page 173 Revision survey Revision survey Version Date Changing 5.07003.04 29.02.2007 First edition ® Manual b maXX BM1000 Document No. 5.07003.04 of 174...
  • Page 174 Notes: ® Manual b maXX BM1000 Document No. 5.07003.04 Baumüller Nürnberg GmbH of 174...
  • Page 176 Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.de All information given in this manual is customer information, subject to change without notice. We reserve the right to futher develop and actualize our products continuously using our permanent revision service. Please notice, that specifications/data/information are current values according to the printing date. These statements are not legally binding according to the measurement, computation and calculations.

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