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Nukeproof MEGAWATT 297 2021 Manual

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Summary of Contents for Nukeproof MEGAWATT 297 2021

  • Page 1 B I K E M A N U A L...
  • Page 2 c o n g r a t u l a t i o n s ! C o n g r a t u l a t i o n s o n y o u r M e g a w a t t p u r c h a s e a n d w e l c o m e t o t h e N u k e p r o o f f a m i ly ! Getting you back to the top faster to enjoy the descents again and again (and again).
  • Page 3 C o n t e n t s S e c t i o n 1 - U n b o x i n g y o u r b i k e S e c t i o n 2 - A s s e m b l i n g y o u r b i k e S e c t i o n 3 - H o w t o u s e y o u r S h i m a n o S T E P S s y s t e m S e c t i o n 4 - S h i m a n o E -T u b e S e c t i o n 5 - S u s p e n s i o n s e t- u p...
  • Page 4 Nukeproof provides tubeless valves, reflectors, SW300 tool, additional items will depend on the dealer you have purchased the bike from. Some Nukeproof dealers will provide pedals and basic tools with the bike on delivery, typically a pedal spanner and Allen Key set.
  • Page 5 3. Remove cardboard front wheel support from 4. Carefully pull bike out of box, we would box, this will now allow you to remove the bike advise help at this point from another person to hold the box. If your dealer has stapled the box, please ensure they are removed to prevent paint damage 5.
  • Page 6 B O X C O N T E N T 1. Parts content will vary with dealer, but 2. Basic tools for assembling bike, pedals at a minimum you will get tubeless valves, and tools supplied are at the discretion of the Shimano STEPS charger, BTE80 adaptor, dealer EW300 tool, reflectors, bell, third party...
  • Page 7 5. The Shimano STEPS charger is supplied with plugs to suit the country the bike is purchased in or delivered to M E G A W A T T B I K E G U I D E 2 0 2 2 |...
  • Page 8 This section details how to get your bike ready for setting up and riding out of the box, this will be relevant for mail order bikes, generally the following will be done already if purchased and collected through a local authorised Nukeproof dealer. F I T B A R S 1.
  • Page 9 5. Push the SD50 wire into the display socket 6. Repeat install with 2nd SD50 wire until there is a noticeable seating click 7. You can adjust the roll of the bars back or forward at this point to your personal preference.
  • Page 10 A d j u s t c o n t r o l s Once you have adjusted the roll of your bars, the controls can be changed to suit rider preference. 1. The angles of the brakes, gear shifter, 2.

  • Page 11: Tools Required

    F i t p e d a l s All Nukeproof pedals are standard 9/16 x 20BSA threading so are compatible with all modern cranks. Tools Required 8mm Hex Key (All pedals) Or 15mm Spanner (Alloy pedals only) Torque Wrench...
  • Page 12 Left Pedal Right Pedal Left Axle Right Axle F i t t i n g 1. Check the threads on your crankarm are 2. Take your RIGHT pedal and grease the clean and have no damage. axle. M E G A W A T T B I K E G U I D E 2 0 2 2 |...
  • Page 13 3. Line the pedal up to the driveside crank, 4. Take your LEFT pedal and grease the axle. place your 8mm hex key through the driveside crank and into the back of the pedal axle. Start to turn the hex key in a clockwise direction (as you look at the crank towards the handlebars).
  • Page 14 A d j u s t s a d d l e H e i g h t 1. To adjust the height of the saddle, loosen 2. To get a starting point for your saddle the seat clamp bolt with a 5mm Allen Key, height, stand beside your bike and adjust the once height is adjusted, retighten height to your hip bone...
  • Page 15 A d j u s t s a d d l e A n g l e 1. The saddle angle can be adjusted by 2. To lower the nose of the saddle, loosen the loosening and tightening the saddle rail clamp rear bolt and tighten the front bolt.
  • Page 16 A d j u s t s a d d l e P o s i t i o n The saddle can be moved forward and backwards to suit the rider preference. To adjust the saddle position the two clamp bolts need loosened. Start in the middle of the adjustment range and with time on the bike move forward or backwards to suit.
  • Page 17 Do not add too many additional spacers under the stem, as both stem bolts must be clamping fork steerer. If you are unsure on this process, please consult with your authorised Nukeproof dealer to complete the work. 1. Loosen and remove top cap bolt and cover 2.

  • Page 18: Items Required

    C o n v e r t t o T u b e l e s s All of our adult complete bike’s are supplied with tubeless tape installed, tubeless valves and tubeless compatible tyres to make tubeless conversation fast and simple. This guide will take you through the steps to make your bike tubeless.
  • Page 19 5. Unseat tyre by pushing the bead to the 6. Remove one side of the tyre by taking the centre of the rim. Do this on both sides of the bead over the rim. tyre 7. Push the valve through the rim and remove 8.
  • Page 20 11. Fit the tubeless valve nut and tighten. 12. Start to refit the tyre, leave 1⁄4 open. 13. Add tubeless sealant as per sealant 14. Finish fitting tyre. Make sure the bead is manufacturer recommended amount. pushed to the centre of the rim as this will make it much easier.
  • Page 21 17. Pump tyre until it is correctly seated. There is a moulded line in most tyres which must be visible and uniform the whole way round. the tyre 18. Reinstall valve cap. 19. Lift your wheel and shake it to get the sealant all round the tyre.
  • Page 22 likely to be an issue with the tape. If the air is escaping at the valve then its getting past the tape somewhere and you will need to check your tape is not damaged. M E G A W A T T B I K E G U I D E 2 0 2 2 |...
  • Page 23 Riding with loose Through Axles can result in loss of control, injury and death. If you are unsure on fitting wheels with Through Axles, please consult with your Nukeproof Dealer. M E G A W A T T B I K E G U I D E 2 0 2 2 |...
  • Page 24 G e t t i n g f a m i l i a r w i t h y o u r b i k e s c o n t r o l s o n c e a s s e m b l e d Nukeproof adult bikes are all equipped with powerful modern disc brake systems. Disc brake systems offer exceptional control and power.
  • Page 25 S E C T I O N 3 - H o w t o u s e y o u r S h i m a n o S T E P S s y s t e m This part of the manual details how to operate the Shimano STEPS EP8 system installed to your Megawatt.
  • Page 26 5. To switch off the bike at the end of the ride, press and hold the power switch until the screen goes blank. Note: It is good practice to turn the bike on with out having your foot on the cranks. If you have your foot on the crank, this can cause an error upon start up (W013).
  • Page 27 H o w t o r e m o v e a n d r e f i t y o u r b a t t e r y Items required • 4mm hex key 1. Set your bike upright somewhere safe and 2.
  • Page 28 7. The battery should be fully seated after you 8. Push the silver clip down to fully release the hear two clicks battery 9. Lift the battery out of the frame M E G A W A T T B I K E G U I D E 2 0 2 2 |...
  • Page 29 I n s t a l l a t i o n 10. Check the battery holder to ensure it is in good condition and there is no damage to any part of it 11. Rotate the battery so that the locating 12.
  • Page 30 15. Tighten the top bolt first using a 4mm hex 16. Tighten the lower left bolt using a 4mm hex key 17. Tighten the lower right bolt using your 4mm hex key Your battery has now been refitted and you are ready to ride M E G A W A T T B I K E G U I D E 2 0 2 2 |...
  • Page 31 Shimano STEPS logo and turn off. Your Nukeproof Megawatt can be charged in two ways: • Battery in the bike • Battery removed from the bike C h a r g e w i t h t h e b a t t e r y i n t h e b i k e 1.
  • Page 32 5. When the bike is fully charged, the light on 6. Ensure the charging port is in good the charger will go off. Switch off the power at condition the wall socket and remove the charger 7. Refit the cover ensuring it is fully closed There is a separate how to guide showing the steps to removing your battery from the bike so please follow this if you are unsure how to do so 8.

  • Page 33: Troubleshooting

    10. Connect the adapter & charge to the 11. Connect the charger to a power socket and battery switch on 12. Ensure the light on the battery is illuminated When the battery is fully charged, you can unplug everything then follow our separate how to guide to reinstall your battery Troubleshooting If you are having problems with charging your battery, more information can be found in the...
  • Page 34 B A T T E R Y S I Z E C H A N G E Your Megawatt will either come with a 504WH battery or a 630WH battery. This guide will show you how to change the battery mount to go from 504WH to 630WH. The process can be done in reverse if you wish to go from 630WH to 504WH.
  • Page 35 5. Remove the two bolts which hold the 6. The battery mount can now be fully re- battery mount in place at the top of the moved from the frame downtube 7. Turn the battery mount on its end and undo 8.
  • Page 36 11. Turn the mount 180 degrees and refit on 12. Put the other half of the mount back in the back plate place 13. Refit the 4 bolts to resecure the bracket 14. Your mount should now be fully rebuilt and look like the photo 15.
  • Page 37 17. Insert the new battery ensuing that the 18. Refit battery door by sliding over the two battery is tight in the mount bolts and tightening then reinsert the top bolt and tighten M E G A W A T T B I K E G U I D E 2 0 2 2 |...
  • Page 38 H o w t o c h e c k b a t t e r y l e v e l Switch on E-Bike Battery level will be displayed on screen Number of Bars % Range 100-81% 80-61% 60-41% 40-21% 20-1% M E G A W A T T B I K E G U I D E 2 0 2 2 |...
  • Page 39 H o w t o c h a n g e a s s i s t m o d e 1. Switch on e-bike 2. Use left hand e-bike shifter to select mode: Eco - Lowest power setting Trail - Perfect for general MTB use and safest for steep descents.
  • Page 40 S e c t i o n 4 - S h i m a n o E - T u b e S h i m a n o E - T u b e Shimano E-Tube software allows you to wirelessly connect via Bluetooth a computer or phone to your Megawatt.
  • Page 41 3. You can now search for your Megawatt on 4. Once the bike has been found select the App ‘Register’ 5. You can now add a 6-digit Passkey for your 6. Your bike is now connected and bike adjustments can be made M E G A W A T T B I K E G U I D E 2 0 2 2 |...
  • Page 42 7. Register as new bike and it will save your 8. Your bike will now be stored on the E-Tube bike to your E-Tube App App for firmware updates, troubleshooting and adjustments M E G A W A T T B I K E G U I D E 2 0 2 2 |...
  • Page 43 W h a t c a n b e c h a n g e d & w h a t d o t h e c h a n g e s d o ? The Shimano E-Tube Project App allows you to customise your Megawatt Shimano STEPS EP8 motor power delivery to suit your preferences, needs and riding terrain.
  • Page 44 D i s p l a y s e t t i n g s The handlebar display settings can be customised to your preference. The following highlighted data can be amended. Display Units KM/H or MPH Choose between Travel Time, Average Speed, Maximum Speed, Range Display Switch Overview and Cadence When turned on, time will display as shown on connected phone or...
  • Page 45 F i r m w a r e U p d a t e s Shimano will periodically release firmware updates for their STEPS system and components. When new firmware is available, it will be displayed in the UPDATE tab of the Shimano E-Tube App.
  • Page 46 Error Log on the Shimano E-Tube App. The Shimano E-Tube App will offer troubleshooting for any issues, if an issue cannot be resolved please consult with your authorised Nukeproof Dealer. A full list of error codes and solutions is available at the following link, this is kept updated by Shimano.
  • Page 47 S h i m a n o E r r o r a n d W a r n i n g C o d e s If an error code is displayed, please follow the remedy detailed by Shimano for troubleshooting. If you are unable to resolve an error, please contact your Nukeproof dealer for further diagnostics and repair.
  • Page 48 Amend position of speed sensor and magnet unit, turn Speed sensor may be on power and rotate crank E014 No power assist while riding. installed in the wrong position clockwise until error resolves. This may take up to 100 rotations. Let your dealer check that the Communication error cable between drive unit and...
  • Page 49 S e c t i o n 5 - S u s p e n s i o n s e t- u p To get the most out of your Megawatt you will need to set-up and maintain your suspension. Suspension maintenance is specialist work, we recommend you use official service centers and service intervals are detailed in the manufacture’s user guides.
  • Page 50 predictable and controllable. Set the rebound and compression adjusters at mid-point and add and remove clicks to suit. > Fox Set-Up and Service Guides > Rockshox Set-Up and Service Guides S h o c k S i z e / T u n e / U p g r a d i n g If you wish to change your shock for an upgrade or a different model to your preference, please consult with your suspension supplier to ensure the shock is the correct size and the tune suits the kinematics of the Megawatt.
  • Page 51 L e v e r a g e R a t i o a n d F o r c e s A Super supple beginning for small bump compliance with a strong Mid-Stroke support for optimal cornering and pumping. The Mid-End of the stroke allows for more tuning options and a wide 30-35% range of usable SAG.
  • Page 52 A n t i - S q u a t C u r v e Slightly lower anti Squat numbers than it’s Mega sibling at 99%. This helps to increase the performance of the suspension (We’re able to do this due to the climbing assistance on an E-Bike).
  • Page 53 A n t i - R i s e C u r v e The Megawatt has a balanced amount of Anti-Rise that tails off for bigger hits on the trail. This allows some squat in the suspension when breaking hard into a corner allowing the rider to maintain his/ her position.
  • Page 54 A x l e P a t h C u r v e The Megawatt’s axle path moves rearwards for 50mm of travel (SAG). This prevents the rear wheel from hooking up on square edges and ultimately will help the rider holds speed. M E G A W A T T B I K E G U I D E 2 0 2 2 |...
  • Page 55 F o r k l i m i t s s u s p e n s i o n The fork length also detailed as axle to crown (A-C) cannot be exceeded. Maximum A-C for the Megawatt is 596mm. Using a fork that exceeds the A-C may lead to frame failure and injury. Using a longer axle to crown fork will void warranty.
  • Page 56 Nukeproof dealer if needed. Any small concern with your bike, could develop into a further issue and ruin your ride or become a safety concern, any doubts please seek advice from your dealer.
  • Page 57 Please consult with a mechanic or authorised Nukeproof dealer to replace bearings and ensure spoke tension. If the rim is damaged/cracked, please refrain from riding your bike and consult with an authorised dealer for a replacement.
  • Page 58 All available Megawatt frame spares and Nukeproof components spare parts are available through any authorised dealer, first port of call will be your dealer, but any authorised Nukeproof dealer can assist. 3rd party components and spares can be found through respective dealer networks and your >...
  • Page 59 To view the frame number at the back of the motor housing the air from the rear shock needs released allowing the rear triangle to rise and give visibility. Your dealer and Nukeproof Bikes do not have an obligation to keep a record of this number. Please take a note of the number for insurances and theft prevention purposes.
  • Page 60 F R A M E S P E C I F I C A T I O N The following are available after market frame spares for the Megawatt, if any part you need is not listed, please consult with an authorised Nukeproof Dealer. Material Fully Custom Triple Butted and Hydro-Formed 6061-T6 Aluminium Including Forged Parts...
  • Page 61 *All dimensions in mm unless otherwise stated Small Medium Large X-Large XX-Large Reach Stack 640.74 640.74 645.24 654.23 663.21 Effective Top Tube Length 577.05 597.05 612.15 634.06 655.97 Seattube Length Effective Seattube Angle 77.5° 77.5° 78° 78° 78° Seattube Angle (Actual) 71°...
  • Page 62 S e c t i o n 8 - A s s e m b ly a n d S p a r e s Shock Bolt Kit Cable Guide Kit Bearing Kit Rubber Frame Protection Kit Horst Link Kit Hanger Kit Main Pivot Kit Battery Mount Kit...
  • Page 63 M E G A W A T T B I K E G U I D E 2 0 2 2 |...
  • Page 64 Ref # Part # Nukeproof Part # N6C-M8-43.5L Shock Bolt N6E-SLA Swing Link Bolt TB-M8-30L Swing Link Pivot Axle N6E-SWS Seat Stay Clevis Washer Seat Stay Clevis Lock Ring N6E-SLB Seat Stay Clevis Bolt N6E-HLB Horst Link Bolt ASEE-LWS Horst Link Washer...
  • Page 65 T O R Q U E A N D G R E A S E D I A G R A M S Recommended Torque Values Torque Battery Door Bolts Battery Mount Bolts Cable Guide Bolts Note: Use medium strength threadlock We recommend Loctite 243 Torque M E G A W A T T B I K E G U I D E 2 0 2 2 |...
  • Page 66 T O R Q U E A N D G R E A S E D I A G R A M S Recommended Torque Values Torque Recommended Torque Values Torque Shock Bolts 15Nm UDH Hanger 25Nm Upper Swing Link 14Nm UDH Hanger Bolt Lower Swing Link...
  • Page 67 Grease M E G A W A T T B I K E G U I D E 2 0 2 2 |...
  • Page 68 A v a i l a b l e F r a m e S p a r e s The following are available after market frame spares for the Megawatt, if any part you need is not listed, please consult with an authorised Nukeproof Dealer. Part - Megawatt Specific...
  • Page 69 Comp, Elite and Factory (please see Section 3 on how to change battery size). If any of the parts develop a fault, please contact an authorised Nukeproof dealer for warranty assistance. If any parts are damaged accidentally or the result of a crash, a Shimano STEPS dealer can assist with replacement parts.
  • Page 70 R i d e r W e i g h t Nukeproof bikes are designed and tested to ISO 4210 / EN 15194 standards; our bikes conform to the load tolerance of 120kg the standards require. If the user is over this weight when kitted, we would recommend regular inspection and maintenance to avoid issues and expect wear and tear parts to be replaced more often.
  • Page 71 L o o k a f t e r y o u r s e l f Always wear a helmet that meets legal safety standards when riding your Megawatt and additional protective equipment when required. Ensure you are riding your bike in accordance with local laws, with protective equipment, reflectors and lights installed when and where required.
  • Page 72 If there are any doubts with the handling of the battery or bikes electronic systems, immediately cease and contact your Nukeproof Dealer. H a n d l i n g t h e B a t t e r y •...
  • Page 73 H a n d l i n g t h e C h a r g e r • Do not allow the battery charger to get wet. If it is wet or water is allowed inside, it could cause a fire, ignition, overheating, or electric shock. •...
  • Page 74 N U K E P R O O F W A R R A N T Y T E R M S Nukeproof warranties against manufacturing defects for the periods specified below. We will repair or replace any item verified as a legitimate warranty claim.

  • Page 75: Customer Details

    A copy of this form must then be supplied to the retailer where the item was purchased for it to be logged and for a resolution to be offered through Nukeproof or one of its affiliated distribution partners.
  • Page 76 Please familiarise yourself with the respective manufacturer’s warranty policies. We endeavour to select and install the most reliable components for our bikes, any unlikely issues with the following third party components please consult with your Nukeproof dealer and they will resolve with Nukeproof and the manufacturer on your behalf.
  • Page 77 G C C N P 2 2 - E - 0 0 1 N U K E P R O O F B I K E S H E R E B Y C E R T I F I E S T H A T T H E B I C Y C L E S L I S T E D I N T A B L E A C O N F O R M T O T H E C O N S U M E R P R O D - U C T S A F E T Y C O M M I S S I O N ’...