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Westlock 2200 Series Installation And Operating Instructions Manual

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2200 SERIES ATEX AND IEC Ex CERTIFIED
INSTALLATION AND OPERATING INSTRUCTIONS
Installation and operating instructions for Westlock 2200 series valve position (AccuTrak) and control
(Quantum) monitors with mechanical switches, inductive proximity sensors or Magnum proximity switches
AccuTrak 2200 position monitor
II 2GD
2809
IEC Ex ETL 17.0008X
ITS 12 ATEX 17472X
Ex db IIB +H2 T* Gb Tamb -*°C to +*°C
Ex tb IIIC T*°C Db Tamb -*°C to +*°C IP6X
Flat cover -20°C to +85°C (T4); -20°C to +75°C (T5); -20°C to +60°C (T6)
Beacon cover -30°C to +85°C (T4); -30°C to +75°C (T5); -30°C to +60°C (T6)
Stainless steel -60°C to +85°C (T4); -60°C to +75°C (T5); -60°C to +60°C (T6)
When not fitted with a coil, the T4 upper ambient temperature may be +110°C
Environmental parameters: 11.6 psi (0.8 bar) to 15.9 psi (1.1 bar)
Air with normal oxygen content, typically 21%.
1 PRODUCT DESCRIPTION
The 2200 series valve position/control
monitor provides two methods of end of
travel indication by the means of mechanical
switches, inductive proximity sensors or
proximity switches and an external visual
indicator.
For applications that require position feed
back, ancillary components such as a
4-20 mA current signal transmitter or a
resistive signal feed back can be installed.
To allow this product to be used with network
communication bus protocols, the 2200 series
enclosure can house various network modules.
The 2200 series enclosure is available in both
aluminum or stainless steel and comprises two
parts, a cover and housing. The cover has three
variations, flat cover, standard beacon cover or
a high cover to suit different applications.
www.westlockcontrols.com
Copyright © Westlock Controls. All rights reserved
Quantum 2200 control monitor
The housing can offer a nipple mounted
solenoid coil and up to four (without coils)
of the following conduit entries; M20 x 1.5p,
1/2 - 14 NPT, or 3/4 - 14 NPT cable entries for
connection to an external power source via
appropriate ATEX and IEC Ex certified cable
glands.
Note
Before installation of this product, please
ensure that the product and its certification
is suitable for the intended application. This
product uses various O-ring materials and an
Eastar copolyester visual indicator as standard.
If the equipment is likely to come into contact
with aggressive substances, then it is the
responsibility of the user to take suitable
precautions that prevent it from being
adversely affected, thus ensuring that the type
TECH-552-ENrA
Warning
Do not open when energized or when
an explosive atmosphere is present.
Warning
Electrostatic hazard, clean only with
damp cloth.
of protection provided by the equipment is
not compromised.
Installation of any cable entry devices,
conduit entry devices or blanking devices
shall not compromise the degree of ingress
protection level IP6X for use in the presence
of combustible dusts.
The unit has an ingress protection of IP66/67
and therefore any conduit device fitted must
maintain this.
Note
These products have been certified with a
cable entry temperature rise of 4°C. Ensure
that this is taken into consideration when
selecting suitable cabling for the ambient
temperature in which the product is to be
used.
Note
These products are not intended to be
assembled directly to process pipe work etc.
that is heated or cooled to temperatures
outside of the range as indicated above.
Page 1 of 8

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Summary of Contents for Westlock 2200 Series

  • Page 1 2200 SERIES ATEX AND IEC Ex CERTIFIED INSTALLATION AND OPERATING INSTRUCTIONS Installation and operating instructions for Westlock 2200 series valve position (AccuTrak) and control (Quantum) monitors with mechanical switches, inductive proximity sensors or Magnum proximity switches AccuTrak 2200 position monitor...
  • Page 2: Mounting Instructions

    The spring will push the cam 2.2 To ensure that the 2200 series unit is back onto the splined shaft. See Figure 2. mounted correctly, it may necessary to 2.6 Stroke the actuator to the opposite end of...
  • Page 3 2200 SERIES ATEX AND IEC Ex CERTIFIED INSTALLATION AND OPERATING INSTRUCTIONS FIGURE 3 3 FIELD WIRING AND INSTALLATION Warning The 2200 series should always be handled with care when the cover is removed and wired to electrical power source. Note...
  • Page 4 The DS transmitter electrical ratings are - current loop 4-20 mA at 9 to 30 V DC. See separate installation and operating instructions TECH-541. 3.10 The 2200 series valve control monitor has the ability to connect to bus networks via NetPAC modules. With the network options it may be possible to assemble other switches within the enclosure (depending on enclosure cover variation).
  • Page 5: Product Repair And Service

    2200 SERIES ATEX AND IEC Ex CERTIFIED INSTALLATION AND OPERATING INSTRUCTIONS 4 PRODUCT REPAIR AND SERVICE The spool may be manually moved to 4.1 Inspection of this product shall be control air flow direction with override carried out by suitably trained personnel options.
  • Page 6 2200 SERIES ATEX AND IEC Ex CERTIFIED INSTALLATION AND OPERATING INSTRUCTIONS 5.1.3 Specifications 5.1.5 (Air line) Installation considerations 5.1.6 Air flow Operating pressure: 30 - 120 psig for single Air mains and lines should be large Pipe sizes are normally determined on coil valves;...
  • Page 7: Maintenance

    2200 SERIES ATEX AND IEC Ex CERTIFIED INSTALLATION AND OPERATING INSTRUCTIONS 5.1.7 Air service equipment The assembly procedure given below is The importance of proper filtration (20 for reference only, the fitting should not micron) and lubrication of the air supply to...
  • Page 8 These installation and operating instructions are based on the latest engineering update, This symbol warns the user of possible reference ECN# 13537 and EWR# 24042, and form part of the certification for the 2200 series. To danger. Failure to observe this warning...