Table of Contents
Advertisement
WIRELESS VALVE MONITORING SYSTEM
Models: all models equipped with WD module, including but
not limited to 1100, 9468, 3500, 3449, 3049, 9479, 366, 711,
764, 765, 777, 877, 2004, 2007, 2200, 2600
Tech-461
IOM:
Prepared By: R. da Mata
xxxxx
Reviewed By:
This IOM contains confidential information and is issued in confidence on the condition that it be returned on demand and not be copied,
reproduced, disclosed to others or used in manufacture of the subject matter thereof without the written consent of Westlock Controls
280 MIDLAND AVENUE, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913
5/05/12
WIRELESS DEVICE
OPERATING MANUAL
Date: 03/2012
xxxxx
Date:
WESTLOCK CONTROLS CORPORATION
www.westlockcontrols.com
TECH-461/D.W.O. 19909
Revision: 5
Drafting Work Order:
19909
xxxxx
Approved By:
ECN:
xxxxx
Date:
Page 1 of 24
Advertisement
Table of Contents
Related Manuals for Westlock 1100
Summary of Contents for Westlock 1100
- Page 1 This IOM contains confidential information and is issued in confidence on the condition that it be returned on demand and not be copied, reproduced, disclosed to others or used in manufacture of the subject matter thereof without the written consent of Westlock Controls...
-
Page 2: Revision History
Phone: 011-44-189-251-9046 •Fax: 011-441-892-516279 Email: sales@westlockuk.com Internet: http://www.westlockuk.com South America Westlock Equipamentos de Controle Ltda. Sales: Operations: Al. Araguaia, 2044 - Sl. 1101, Bloco B Av. Antonio Bardella, 3000 Edificio CEA - Alphaville Galpoes 2A e 2B - Alto da Boa Vista... - Page 3 WESTLOCK CONTROLS CORPORATION 280 MIDLAND AVENUE, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 5/05/12 TECH-461/D.W.O. 19909 Page 3 of 24...
-
Page 4: Table Of Contents
Faulty WD Calibration Results ......................23 3.1.12 WD Information is not Presented in HMI/PLC ................23 3.1.13 Battery Replacement ..........................24 WESTLOCK CONTROLS CORPORATION 280 MIDLAND AVENUE, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 5/05/12 TECH-461/D.W.O. 19909 Page 4 of 24... -
Page 5: Introduction
This manual includes principles of operation, specifications, installation, setup, configuration, operation, troubleshooting, and maintenance information on the Wireless Device (WD), the heart of the Westlock Wireless Valve Monitoring System (WVMS). 1.2 Definitions, abbreviations, acronyms and terms ACK – Acknowledgement Message ... -
Page 6: Product Certifications And Approvals
If warranted goods are returned to Westlock during the period of coverage, Westlock will repair or replace, at its option, without charge those items it finds defective. The foregoing is buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. -
Page 7: Warranty Information
Information published by Westlock regarding third-party products or services does not constitute a license from Westlock to use such products or services or a warranty or endorsement thereof. Use of such information may require a license from a third party under the patents or other intellectual property of the third party, or a license from Westlock under the patents or other intellectual property of Westlock. -
Page 8: System Principles Of Operation
The user assumes all risks associated with the use and handling of the equipment, and specifically acknowledges that WESTLOCK, and its resellers or distributors, will not be liable for any damages of any kind, including personal injury or property damages resulting from use of the equipment. -
Page 9: Wireless Device (Wd)
1.7.2 Wireless Device (WD) A Westlock Wireless Device (WD) is bracket-mounted to any type of valve or actuator and – using the standard wireless IEEE802.15.4/ZigBee Pro, 2.4 GHz protocol – wirelessly transmits and receives messages relevant to the position status of the valve in real time. The WD is powered by 4 half AA Lithium batteries. -
Page 10: Wireless Handheld (Wh)
Figure 1: Westlock Wireless Valve Monitoring System – Block Diagram WESTLOCK CONTROLS CORPORATION 280 MIDLAND AVENUE, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com... -
Page 11: Wms Server
C to 80 C (WD/WR) C to 70 C (WG) WD/WR/WG sealing Typically IP66 grade (WD depends on enclosure) WESTLOCK CONTROLS CORPORATION 280 MIDLAND AVENUE, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 5/05/12 TECH-461/D.W.O. 19909 Page 11 of 24... -
Page 12: Wireless Device (Wd)
Figure 2: Wireless Device Internal Antenna Mounted on Actuator The Westlock Wireless Device (WD) is the sensing component of the Westlock Wireless Valve Monitoring System. It is installed on top of a valve or actuator and consists of a stem attached mechanically to the valve or actuator axle. -
Page 13: Wd Specifications
Between 30 msec to 10 minutes (user selectable in discrete steps) Duration Quarter turn: -10.0 to +100.0 degrees Sector Resolution 0.10 degrees Accuracy ±1.0 degrees WESTLOCK CONTROLS CORPORATION 280 MIDLAND AVENUE, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 1/24/12 TECH-455/D.W.O. 19909 Page 13 of 24... -
Page 14: Wd Installation
Depends on enclosure 2.1.4 WD Installation The Westlock Wireless Device can be mounted on operating installed valves using an appropriate bracket. Each valve type requires a unique mechanical design for the specific bracket and Westlock has a large installed base and extensive experience manufacturing and customizing such brackets. - Page 15 0 angle, regardless of valve angle notation (open or closed). The CUSTOM angle can be set either on the WH (CAL > Set Custom by WH) or using the WMS. WESTLOCK CONTROLS CORPORATION 280 MIDLAND AVENUE, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com...
- Page 16 Figure 3 - WD antenna pattern The WD should be installed, when possible, at least 1 m from the ground and 0.5 m from any vertical surface. WESTLOCK CONTROLS CORPORATION 280 MIDLAND AVENUE, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 1/24/12 TECH-455/D.W.O.
-
Page 17: Powering Up And Shutting Down The Wd
If the power on sequence takes longer than 4 minutes, replace the battery pack. If power up does not complete, contact your local distributor. For additional information, refer to Troubleshooting chapter. WESTLOCK CONTROLS CORPORATION 280 MIDLAND AVENUE, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 1/24/12 TECH-455/D.W.O. -
Page 18: Configuration
– such as the valve name and serial number can be used. To manually select a specific device, for a one-on-one LF session with the WH, perform the following options: WESTLOCK CONTROLS CORPORATION 280 MIDLAND AVENUE, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 1/24/12 TECH-455/D.W.O. - Page 19 1. Verify that the WD is powered and joined to the same network of the WH. 2. Open an LF session between the WD and the WH. WESTLOCK CONTROLS CORPORATION 280 MIDLAND AVENUE, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com...
-
Page 20: Wd Troubleshooting And Maintenance
3. When a successful transaction occurs, the LEDs flash in sequence for a few seconds. If necessary remove the WD cover to see the LEDs. WESTLOCK CONTROLS CORPORATION 280 MIDLAND AVENUE, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 1/24/12 TECH-455/D.W.O. -
Page 21: Device Is Not Presented In The Wms
The WD LEDs may continue to flash even if the fuse is blow for a long period of time up to many days. 3. The WD battery may be run down. In such a case, replace the battery. WESTLOCK CONTROLS CORPORATION 280 MIDLAND AVENUE, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 1/24/12 TECH-455/D.W.O. -
Page 22: Wh/Wd Communication Is Temporarily Suspended
Group Report from the WMS to request all WDs and WG/WRs to report their configurations. 2. If the previous step was unsuccessful or not applicable, power down (LEAVE) the WD and power it up again (JOIN). WESTLOCK CONTROLS CORPORATION 280 MIDLAND AVENUE, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 1/24/12 TECH-455/D.W.O. -
Page 23: Valve Dynamics Are Not Shown In The Wms
Refer to the Connectivity Server specific IOM for a detailed explanation about I/O system connectivity. Following are a few common instances in which WD information does not reach the HMI/PLC. 3.1.12.1 WMS Basic Connectivity WESTLOCK CONTROLS CORPORATION 280 MIDLAND AVENUE, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 1/24/12 TECH-455/D.W.O. -
Page 24: Battery Replacement
ATEX (in Europe) approves replacement of the battery pack in the field (Zone 1). North America standards do not permit replacement in the field. WESTLOCK CONTROLS CORPORATION 280 MIDLAND AVENUE, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 1/24/12 TECH-455/D.W.O.
Need help?
Do you have a question about the 1100 and is the answer not in the manual?
Questions and answers