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Westlock ICoT PA Installation & Operating Manual

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INTELLIGENT VALVE POSITIONER
INSTALLATION & OPERATING
Tech-477
IOM:
Prepared By: Leiser
Marcos de Souza
Reviewed By: Jason
Moorehead
This IOM contains confidential information and is issued in confidence on the condition that it be returned on demand and not be
copied, reproduced, disclosed to others or used in manufacture of the subject matter thereof without the written consent of Westlock
280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913
10/5/2013
ICoT PA
MANUAL
Date:
4/1/2015
Date: 6/2/15
WESTLOCK CONTROLS CORPORATION
www.westlockcontrols.com
TECH-477/D.W.O. 21424
Revision:
Drafting Work Order:
21424
Approved By: Adam Buga
ECN:
Date:6/17/15
Page 1 of 206

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  • Page 1 This IOM contains confidential information and is issued in confidence on the condition that it be returned on demand and not be copied, reproduced, disclosed to others or used in manufacture of the subject matter thereof without the written consent of Westlock WESTLOCK CONTROLS CORPORATION 280 N.
  • Page 2 Phone: 011-44-189-251-6277 •Fax: 011-441-892-516279 Email: sales@westlockuk.com Internet: http://www.westlockuk.com South America Westlock Equipamentos de Controle Ltda. Sales: Operations: Al. Araguaia, 2044 – Sl. 1101, Bloco B Av. Antonio Bardella, 3000 Edifício CEA – Alphaville Galpões 2A e 2B – Alto da Boa Vista Barueri –...

  • Page 3: Table Of Contents

        Maintenance and Repair ..................41     Preliminary Checks ..................41     WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 3 of 206...
  • Page 4 DTM ........................82     Description ....................... 82     Initial Setup ...................... 82     9.2.1 ICoT PA DTM installation ................82     9.2.2 Creating a PACTware project ..............84     9.2.3 Writing Data to Device ................87  ...
  • Page 5     10.3.1 Identification ..................139     10.3.2 Basic Setup ..................140     WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 5 of 206...
  • Page 6 Appendix E - Grounding Schematic ..............198     Appendix F – Controlled Drawing ..............199   WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 6 of 206...
  • Page 7 Appendix G – Procedure to Reset the Non-Volatile Memory to Factory   Settings ......................201   Appendix H - Controlling the ICoT PA Position using the Proficore Ultra   Interface, ProfiCaptain software ................. 202   WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com...

  • Page 8: Introduction

     Disconnect power to and the inlet air supply before conducting any service or maintenance. Avoid the introduction of any contaminants into the manifold/valve assembly. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 9: Description

    Current consumption of the ICoT is 12.5mA with an operating voltage of 9 – 32 Vdc. The ICoT PA version allows calibration and access to on-line diagnostic information via hand-held terminal or through software.

  • Page 10: Principles Of Operation

    1.4 Principles of Operation 1.4.1 Enclosures The ICoT PA Positioner can be built in three different enclosure materials: engineered resin, 316 stainless steel and aluminum. Housing Material: Housing Material: 316 Stainless 1.4.2 Position Feedback Non-Contact Position Feedback To provide consistently accurate performance information, all linkages, levers and connecting rods, from the positioner to the control valve have been eliminated from the design.
  • Page 11 WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 11 of 206...

  • Page 12: Local Graphic Lcd

    Special Features On-Board Sensors The ICoT PA positioner has the capability to monitor its operation. If an error or failure condition occurs, it will be displayed on the local LCD, or if the positioner is supplied with a PA interface, the error codes will be displayed on a hand held terminal or a PC maintenance station.

  • Page 13: Technical Specifications

    (-40F to 158F) compatibility (EMC) – Immunity for industrial environments Thermal Coefficient: ± 2% / 100C Air Consumption: WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 13 of 206...

  • Page 14: Order Guide

    - EMC requirements 3 Order Guide The ICoT PA positioner is designed to handle a wide range of control valve applications. Please use the following ordering guide to help choose the ICoT positioner that best suits the application. ICoT 5500 (ICoT PA) Positioner Ordering Guide...

  • Page 15: Definitions

    Note: When ordering a liner ICoT PA positioner, (option “1” for the third digit in the part number). Be prepared to supply the exact stroke length and fail direction of the application. 4 Definitions This section contains definitions to all acronyms or abbreviations used in this document.
  • Page 16 Remote-Output mode Software Transducer Block TCP/IP Transport Control Protocol/Internet Protocol Virtual Communication Relationship Virtual Field Device WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 16 of 206...
  • Page 17  Electronic Device Description (EDD) For the complete list of definitions please see the Profile for Process Control Devices - Version 3.02 - April 2009 WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 18 FDT is a technology where it standardizes the communication between the device and the application to provide sophisticated views of the device data for configuration, maintenance and operation. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 19: Installation

    If actuator does not have a tapped hole, fasten using set screws on side of coupler. (See Figure 5-1) Figure 5-1 WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 20 Output Port 1 is piped to turn the actuator clockwise Placed at 9:00 Placed at 6:00 Figure 5-2 WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...

  • Page 21: Mounting Remote Positioner On A Rotary Actuator

    Output Port 1 is piped to turn the actuator clockwise Placed at 9:00 Placed at 6:00 Figure 5-3 WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...
  • Page 22 Wire the positioner sensor back to the positioner using the cable provided and replaces cover. (See Figure 5-4). Figure 5-4 WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 23: Mounting Positioner On A Linear Actuator

    1/8” from the back of the positioner (1/16” is ideal), (See Figure 5-5) Figure 5-5 Note: For Fisher actuators model 657 & 667 sizes 34 thru 70, Westlock can supply a slotted mounting kit design. This will allow the user to easily center the positioner sensor between the limits of the magnet assembly’s stroke.
  • Page 24 4. Lastly, mount the positioner to the bracket so that the positioner sensor (nose) of the ICoT lines up with the midpoint mark. (See Figure 5-6). WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com...

  • Page 25: Mounting Remote Positioner On A Linear Actuator

    (See Figure 5-7) Figure 5-7 Note: For Fisher actuators model 657 & 667 sizes 34 thru 70, Westlock supplies a slotted mounting kit design, to ease the mounting process. This will allow the user to easily center the positioner sensor between the limits of the magnet assembly’s stroke.
  • Page 26 Wire the positioner sensor back to the positioner using the cable provided and replaces cover. (See Figure 5-8). Figure 5-8 WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 27: Pneumatic Connection

    Maximum Oil Content Class Maximum Concentration (mg/m Maximum supply pressure is 120 psi. All pneumatic connections are 1/4” NPT. Figure 5-9 WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...

  • Page 28: Special Note Flow Capacity

    5. Loosen magnetic trigger bolt #2. 6. Slide trigger bolt #2 beneath the second switch and tighten with wrench. Figure 5-10 WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 29: Calibration

    5.8 Calibration The ICoT PA positioner has an on-board menu structure that can be accessed by pressing the Cal button. Exit any function by pressing both up and down arrow buttons simultaneously, anytime during calibration. If up and down arrow buttons are pressed simultaneous, while in the main screen it goes to PASSWORD screen, as shown below.

  • Page 30: Automatic Calibration (Acal)

    ACAL Manu. This Calibration is adequate for most applications. If no advanced calibration is required proceed to Section 5.8.3 to exit calibration. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 31: Manual Calibration (Mcal)

    Menu name only (MCAL Lo, etc.), press the up arrow key once to enter the Menu level and once more to exit CAL mode. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com...

  • Page 32: Configure The Positioner's Parameters (Cofg)

    (Configuration Routine Shown Below). Enter Cofg menu and change any of the parameters, if other than the factory settings are needed. The factory settings are shaded. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com...
  • Page 33 WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 33 of 206...

  • Page 34: Manual Override Of Input Signal Via On-Board Keypad (Stro)

     The address 126 is reserved for new devices;  The address 0 should be reserved WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 34 of 206...

  • Page 35: Description Of Menus

    6. -EDb- Positioner Operating Dead-band Adjustment 7. -Cutoff- Setpoint cutoff adjustment 8. -Cycle cnt- Cycle count adjustment WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 35 of 206...

  • Page 36: Description Of Functions

    (ACAL). The PID entry allows the user to modify the tuning parameters in two different ways: WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com...
  • Page 37 The EQUAL PERCENTAGE VALVE POSITION % OF TRAVEL WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 37 of 206...
  • Page 38 Position will display a modified value, not the actual Setpoint sent to the ICoT PA. For instance if Quick Opening is selected and a Setpoint of 20% is sent to the ICoT PA the LCD will display %SP 36.9 and when it reaches position (at 36.9% open) it will display %PS 36.9.
  • Page 39 This function sets the valve to the fully energized position via the keypad (Outlet Port 1 = Supply psi & Outlet Port 2 = 0 psi). This function places WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com...

  • Page 40: Field Wiring

    F) The ICoT PA was designed to be used according to the PA specifications. For more details of how to setup the installation of the ICoT PA as well as any other PA device please refer to the following standards: ...

  • Page 41: Maintenance And Repair

    7.1.2 Electrical Connection Check the wiring current loop. The ICoT terminal strip visually designates the positive and negative Figure 7-1 WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...

  • Page 42: Pneumatic Connection

    If the supply pressure is above 40 PSI a high pressure ICoT positioner must be used. If the supply pressure is below 40 PSI a low pressure ICoT positioner must be used. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com...

  • Page 43: Faq's

    On loss of power the positioner fails full air pressure to output port 2. If this does not happen the positioner is damaged. Contact factory. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com...

  • Page 44: Lcd Alert Codes And Error Messages

    If the cause for the Integrator Overflow error cannot be diagnosed, please contact Westlock for support. Please make sure that the valve is not stuck or if there is no air leakage in the actuator-positioner connections or if the working pressure is too different (50%) from the calibrated pressure.
  • Page 45 Remove power for at least 1 minute, perform a factory driver default (see Appendix I) and retry the calibration  Call factory for additional support WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...
  • Page 46  Try to replace the Hall sensor and/or the magnet  Call factory for additional support WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 46 of 206...
  • Page 47 Remove power for at least 1 minute, perform a factory calibration default (see Appendix H) and retry a full auto CAL  Call factory for additional support WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...
  • Page 48 (see 17 - Appendix G – Procedure to Reset the Non-Volatile Memory to Factory Settings) and retry a full auto CAL  Call factory for additional support WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...
  • Page 49 (see 17 - Appendix G – Procedure to Reset the Non-Volatile Memory to Factory Settings) and retry a full auto CAL  Call factory for additional support WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...
  • Page 50 (see 17 - Appendix G – Procedure to Reset the Non-Volatile Memory to Factory Settings) and a full auto  Call factory for additional support WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 51 Message Meaning Solution Calibration Calibration No action aborted aborted by the user WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 51 of 206...

  • Page 52: Fieldbus Network

    See PI Organization documents for more details. Website: http://www.profibus.com WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 53: Block Modes

     Normal Mode – This field displays the mode that the function block is expected to be in during normal use. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 54 Notes: A – When the Transducer Block is in Man mode the AO channel is not processed and the valve position can be set by the working sp transducer parameter (WORKING_SP)   WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 55: Common Parameters

     2 – the valve set point will be set to open position;  3 – The valve set point will be set to value assign to FAULT_STATE_VAL transducer parameter. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 56: Slot

    8.3.7 The Physical Block The Physical block contains parameters to show and/or manipulate device hardware itself and firmware specific characteristics associated with the ICoT PA. The Physical block contains no direct WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com...

  • Page 57: Transducer Block

    The Transducer block contains configuration parameters that are used when connecting function blocks to the ICoT PA physical input and output values. The Transducer block also performs functions, such as calibration, linearization, and scaling on I/O data to convert it to a form that will be usable on the Fieldbus network.
  • Page 58 - 100% Dynamic Speed custom – speed defined by Travel Time Close SP_DEVIATION_DB TRD Alert Group directory - Setpoint Deviation Dead band WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...
  • Page 59 Pressure Port A (as a percentage of the air pressure measured during (PRESSURE_A) calibration) Internal Temperature The ICoT PA module internal temperature as measured by (INTERNAL_TEMP) an on-board temperature sensor (°C) 8.3.8.3 Complete list of parameters of the Transducer Block Table 8-6...
  • Page 60 It helps to identify the location (plant unit) of an event. TARGET_MODE The TARGET_MODE WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 60 of 206...
  • Page 61 WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 61 of 206...
  • Page 62 This takes place independent of the definition of a fail safe WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 63 RCAS_IN. Based on this set point the normal block algorithm determines the primary output value. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...
  • Page 64 Auto 3 Cas 2 (not used) RCas 1 ROut 0 ñ lowest (not used) The state machine defining WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 64 of 206...
  • Page 65 For this profile the current state part of the alarm is used only. ACT_STROKE_TIME_DEC Minimum of time to move WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...
  • Page 66 A valid entry has at least one value, X or Y, different of WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...
  • Page 67 (depending on the fail-safe position). SETP_CUTOFF_INC If the reference variable WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 67 of 206...
  • Page 68 T parameter for a value close with the new rate defined. TRAVEL_RATE_INC Configurable time of full span change (opening time of the WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...
  • Page 69 Name of Actuator- Manufacturer. VALVE_TYPE Type of valve. ACTUATOR_TYPE Type of actuator. Coding: 0: electro-pneumatic WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 69 of 206...
  • Page 70 WORKING_POSITION and POSITION FLOP Invert the HALL sensor value (WORKING_POSITION parameter). SIGNAL_ACTION Reverse the Servo PID WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 70 of 206...
  • Page 71 INTERNAL_TEMP_UNIT. XD_COMMAND Used to start part of auto calibration - HALL sensor WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 71 of 206...
  • Page 72 INTERNAL_TEMP <= INTERNAL_TEMP_MIN 3:DEVIATION - ON if the following sentence are TRUE for more than SP_DEVIATION_TIMEOUT: WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 72 of 206...
  • Page 73 "-40ºC" the indication of TEMP_MAX_MIN alert. INTERNAL_TEMP_MAX Maximum temperature to 80ºC start the indication of WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 73 of 206...
  • Page 74 CLOSE_TIME_INTERVAL Last time interval to travel from opened to closed WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 74 of 206...
  • Page 75 CURVE_ENTRY_X_Y1_Y2 Array of values of the point 0,0,0 selected by the CURVE_SELECTION and WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 75 of 206...
  • Page 76 SPSR test. SPSR_STABLE_TIME Measured time in which the valve took to reach and stabilize at the SPSR_SP WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 76 of 206...

  • Page 77: Analog Input Block

    Step Response test. 8.3.9 Analog Input Block The Analog Input (AI) function block reads an ICoT PA input measurement via a specified I/O channel (in this case the actual measured valve position) and makes that data available to other Fieldbus function blocks.

  • Page 78: Analog Output Block

    8.3.10 Analog Output Block The Analog Output (AO) function block assigns a Fieldbus output value to the ICoT PA via a specified I/O channel (in this case it is the setpoint for the target position of the valve). The channel parameters must be set for the block to work properly.

  • Page 79: Cyclic Data Exchange

    When the PROFIBUS master detects a device is starting it automatically starts the cyclic data exchange. During the configuration phase the system gets from the GSD file the modules that are available for the cyclic data exchange. The ICoT PA has the following modules for the AO block: ...
  • Page 80 Set point value: defines the position of the regulation unit within the travel span (between the OPEN and CLOSED position) in units of Input Value. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 81 Value (OUT): Value of valve position from analog output block Status (OUT): Status of valve position from analog output block WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...

  • Page 82: Dtm

    The user needs an FTD application and a communication DTM installed to be able to work with the ICoT PA DTM. It is out of scope of this manual to show how to install a FDT application and how to install a communication DTM.
  • Page 83  Select “I accept…” and click “Next” at “License Agreement” dialog if you agree, or click “Cancel” to abort the installation; WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 84: Creating A Pactware Project

    And click “Next” again to start the file installation;  And then click “Finish” at “Installation Wizard Complete” to close the setup. The ICoT PA DTM is installed after updating the FDT/DTM device catalog this DTM will be showed there. 9.2.2 Creating a PACTware project ...
  • Page 85 Right click over Communication DTM to add a device DTM;  Click over “Add Device”;  Choose ICoT PA to create the device into PACTware project; WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 86 DTM. Please refer to communication DTM supplier documentation for details;  Right click over the ICoT PA and choose “Connect” to start the communication; WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com...

  • Page 87: Writing Data To Device

     Double click over ICoT PA to open the “#Parameterization”;  At “Read Parameters from Device” choose “Read all parameters from device”;  Now the DTM has all data from device and it is able to make changes. 9.2.3 Writing Data to Device To write all parameters to a specific directory, just press in the tool bar the “Write...

  • Page 88: Reading Cyclic

    WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 88 of 206...
  • Page 89 If enabled, simply drag the selected scale to the new position. Delete curves Clear the displayed curve from the graph. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 90: Calibration And Configuration

    Manufacturer: Identification of device manufacture. Westlock manufacture ID is 77. The DTM will show the text “Westlock Controls”. Device ID: Westlock device identification. The DTM will show the text “ICoT PA”. Device Serial Number: Unique serial number WESTLOCK CONTROLS CORPORATION 280 N.

  • Page 91: Transducer

    9.3.2.1 Basic Setup A sub directory of Parameters/Transducer, it has a group of initial configuration parameters. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 92 Deadband: Valve position dead band in general. This is used as dead band for the travel alert, setpoint deviation alert, LCD position filter, close position deviation alert and full stroke time measurement. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 93 Feedback Source: Select which position value will be copied to FEEDBACK_VALUE parameter. The available sources are the Working Position and Position. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 94 A subdirectory of Parameters/Transducer, it contains a group of parameters that allows the user to configure the type and information of the valve and actuator setup. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com...
  • Page 95 Calibration Date: Date of the device’s last calibration. This value will change after a successful calibration. Self-calibration: A selection of auto-calibration commands, which are executed by pressing the “Execute” button. The WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 96 Travel Time OPEN: Set point for the time in seconds between the changes of the state from OPEN to CLOSED. Opening Speed Limit: Used to reduce the speed of the open valve movement. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 97 TIME_AND_DATE value must follow the same format, otherwise, the DTM will reject it. Independent to what's defined in Windows settings, the device will WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 98 Number: password in the WSN Password parameter must be correct. Revision ID: Firmware revision identification. Revision Date: Firmware revision release date. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 99: Variables

    If the unit is %, then 100% is the maximum pressure used in the calibration. Internal Electronic board temperature in units as defined in the Temperature: INTERNAL_TEMP_UNIT parameter. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 99 of 206...

  • Page 100: Process Variables

    Read back by defining the value and the status. That means that the Transducer Block and the Function Block will be disconnected. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 101: Simulation Analog Input

    Simulation: Enable or disable the simulation. 9.5.3 Alert The Alert option under the Device\Additional Function\Diagnostics menu has device performance diagnostics and alerts. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 102 COMM_PROBLEM-check if the modem is detecting bus activity Alert Status: It will report an alert condition if it was enabled at available alerts. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 103 POSITION_HI alert: Maximum position to turn on the POSITION_HI_ALR. POSITION_LO alert: Minimum position to turn on the POSITION_LO_ALR WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...

  • Page 104: Full Stroke Test

    Timeout: Limit time allowed to the valve complete the full stroke. Measured Break Time: The break time of the current curve. Time Interval: Time interval to complete the test. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 105: Diagnosis

    WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 106 FEATURE (Enabled): Indicate the status of the implemented optional features. Condensed Enable or disable the Condensed Status/Diagnosis. Status/Diagnosis: WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...

  • Page 107: Alarm Ao

    - Positioning inactive; - Device under self-test; - Total valve travel limit exceeded; - Zero point position cannot be reached. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...

  • Page 108: Alarm Ai

    Cause: Cause of the upper alarm. Alarm Output Value: Output value at the time of the upper alarm. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 109 Cause: Cause of the lower alarm. Alarm Output Value: Output value at the time of the lower alarm. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 110: Adjust Value

    FLOP and reverse acting (SIGNAL_ACTION) in POSITION_UNITS. Working Position: Position value (Hall sensor value) in engineering units defined in the POSITION_UNITS parameter. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 111: Servo Pid Step Response

    Stable Timeout (SPSR): Maximum time allowed for the SPSR test to finish. Stable Time (SPSR): Measured time in which the valve took to reach and stabilize at the SPSR_SP during last test. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 112: Analog Output

    Permitted Mode: Defines the modes which are allowed in this instance of the block. Normal Mode: The mode which the block uses during normal operation conditions. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 113: Analog Input

    Target Mode: Sets the desired mode for the block. The input parameters of the block in conjunction with the state of the block are used to determine WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com...

  • Page 114: Characterization Curve

    For more information about each parameter of this directory, see the chart below: WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 115: Pa Profile

    DTM will show is determined by the value defined in the TAB_ACTUAL_NUMBER parameter. 9.9 PA Profile 9.9.1 Physical Block 9.9.1.1 Standard Parameters WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...
  • Page 116 Permitted Mode: Defines the modes which are allowed in this instance of the block. Normal Mode: The mode which the block uses during normal operation conditions. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 117 Hardware Revision: Electronic board version Manufacturer: Identification of device manufacture. Westlock manufacture ID is 77. The DTM will show the text “Westlock Controls”. Device ID: Westlock device identification. The DTM will show the text “ICoT PA”. Device Serial Number: Unique serial number Diagnosis Diagnosis: Detailed status information about the field device’s...
  • Page 118 Local Operation: Enable or disable the local operation via keypad. IDENT_NUMBER_SELECTOR PROFIBUS Ident Number: Device Ident number in use. The hexadecimal number 0E88 is the specific identification number assigned to ICoT PA. HW_WRITE_PROTECTION HW Write Protection: This parameter shows the status of hardware write protection.
  • Page 119 Diagnosis Mapping Ext Diag Bit Status Mapping Ext Diag Bit 10: Diagnosis Mapping Ext Diag Bit Status Mapping Ext Diag Bit 11: WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 120: Transducer Block

    Device Revision and the Revision of the Device Description. DD Revision: Revision of the Device Description. Profile: PROFIBUS profile class. ICoT has PROFIBUS PA, WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 121 The alarm sum of the unacknowledged alarm state. Sum: Unreported Stated Alarm Sum: Unreported State Alarm Sum. Disabled State Alarm Sum: Disabled State Alarm Sum. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 122 PID setpoint. (See the Characterization Curve section to get details how to enter this table). RATED_TRAVEL Nominal Valve Stroke/Angle: Nominal stroke of the valve in units of OUT_SCALE. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 123 OPEN to CLOSED. Travel Time OPEN: Set point for the time in seconds between the changes of the state from OPEN to CLOSED. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 124 - Electro-hydraulic; - Others. Actuator Action: Fail-Safe position for power-loss of the actuator regarding the valve position. It has the following WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 125 - Fast: 80% Dynamic Speed; - Fastest: 100% Dynamic Speed; - Custom: Uses the travel rate defined in the Travel Time CLOSE filed (TRAVEL_RATE_DEC parameter). WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 126 Total Travel Deadband: In units of TRAVEL_COUNT, this parameter will setup a dead band to assume that the valve is totally open or WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com...
  • Page 127 Timeout (FST): Time limit to wait the finish of full stroke test. Measured Break Time Measured break time of the last full stroke test. (FST): WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 128: Function Analog Output Block

    Block Objects: Type of related block. Parent Class: Defines the transducer block parent class. Class: Defines the transducer block class. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 129 Unacknowledged State Alarm The alarm sum of the unacknowledged alarm state. Sum: Unreported Stated Alarm Sum: Unreported State Alarm Sum. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...
  • Page 130 RCAS IN: Target setpoint provided by a supervisory host to the analog control or output block (RCAS mode). Status (RCAS IN): Contains the flowing states of quality: Good (Cascade), Uncertain and Bad. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 131 - Torque limit in CLOSE direction exceeded; - Actuator travel time exceeded; - Actuator moving to OPEN; - Actuator moving to CLOSE; - Update alert; WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...

  • Page 132: Function Analog Input Block

    Reserved Profile Parameter: This parameter is reserved and contains no relevant data. Block Objects: Type of related block. Parent Class: Defines the transducer block parent class. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 133 Current State Alarm Sum: The alarm sum of the current alarm state. Unacknowledged State Alarm The alarm sum of the unacknowledged alarm state. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com...
  • Page 134 Unit (e.g. reactor, centrifuge, drier). Batch Operation: Identifies the active Control Recipe Operation. Batch Phase: Identifies the active Control Recipe Phase. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 135 It defines the associated transducer block. PV_FTIME Filter Time Const: This parameter contains the time constant for the rise time WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 136 Warning Output Value: Output value at the time of the upper warning. LO_LO_ALM Unacknowledged Alarms: Unacknowledged alarms Status: Status for the lower alarm. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 137 (see General Requirement) the user has the possibility to write the specific text in this parameter. The unit code is then equal to the ‘textual unit definition’. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 138: Edd

    EDD, electronic device description, allow a graphic representation of the device features like, calibration, trends, basic and advance configuration, diagnostics and valve signature. The ICoT PA EDD is following the Spec IEC 61804-3 Ed2.0 2010 IEC. 10.2 Initial Setup The user needs an EDD application and a communication interface installed to be able to work with the ICoT PA EDD.

  • Page 139: Calibration And Configuration

    The following sub session will assume that the EDD for the ICoT PA is already open and all data was retrieve from the device 10.3 Calibration and Configuration 10.3.1 Identification Located under ICoT PA/Identification, at this option is possible to see and modify some information to describe the device.

  • Page 140: Basic Setup

    Enable or disable the local operation via keypad. 10.3.2 Basic Setup A sub directory of ICoT PA, it has a group of initial configuration parameters. Valve Type: Type of valve movement (rotary or linear). It has the following option: - Rotary moving valve;...

  • Page 141: Advanced Setup

    Option: 10.3.4 Feedback Configuration A sub directory of ICoT PA, it has a group that displays the valve actual position and the values resulting from the user defined characterization. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com...

  • Page 142: Units

    The available sources are the Working Position and Position. 10.3.5 Units A sub directory ICoT PA, it has a group to configure the engineering units used to display the readings of the device's sensors. Position Unit: Engineering unit for the position, defined in the AO.PV_SCALE parameter.

  • Page 143: Valve And Actuator Info

    INTERNAL_TEMP_UNIT parameter. 10.3.6 Valve and Actuator Info A subdirectory of ICoT PA, it contains a group of parameters that allows the user to configure the type and information of the valve and actuator setup. Valve Manufacturer: Name of the valve manufacturer.
  • Page 144 Device option at menu bar and select the option calibration, Figure 10-3. Figure 10-1 Figure 10-2 Figure 10-3 WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...

  • Page 145: Slew Rate Setup

    (in% of span) 10.3.8 Slew Rate Setup A subdirectory of ICoT PA, it contains a group of parameters that allows the user to configure the valve's open and close speeds. Min. Travel time CLOSE: Time interval from opened to closed positions registered during the last calibration.

  • Page 146: Clock

    10.3.9 Clock The clock is showed as subdirectory of ICoT PA, Figure 10-4, where is possible to check the current values, and an option in the device menu, Figure 10-5, where it is possible to write at available parameters. To allow the user to configure the time and date of the device’s RTC, goes to Device option at menu bar and select the option...
  • Page 147 Use this option to sync with computer time and date. This option will copy the computer current time and date to Time and Date parameter. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 148: Lcd Contrast, Serial Number, Revision

    10.3.10 LCD Contrast, Serial Number, Revision A subdirectory of ICoT PA, where is possible to check the values of a group of parameters to set the clock, LCD contrast, device’s serial and revision information, Figure 10-7. But to change the values, goes to device option at menu, and select the option LCD Contrast…, Figure 10-8, to have write access to those parameters, Figure...
  • Page 149 Number: password in the WSN Password parameter must be correct. Revision ID: Firmware revision identification. Revision Date: Firmware revision release date. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 150: Servo Pid Tuning

    . Clicking over it a window will be open to choose the file name and the folder where the file will be saved. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com...
  • Page 151 12,48  It is possible to import any CSV file format by pressing the import button selecting the file to be imported. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 152 Servo PID derivative gain Integral-Action Coefficient: Servo PID integrative gain Target Mode: Target mode for the transducer block WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 152 of 206...
  • Page 153 Close: Close the window. 10.3.11.2 Servo PID Step response This option is available at Device/Servo PID Step Response, WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 153 of 206...

  • Page 154: Characterization Curve

    10.3.12 Characterization Curve This option is available at Device/Characterization curve. Use this feature to configure and visualize the characterization curve. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...
  • Page 155 WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 155 of 206...
  • Page 156 - Gradient of edge too high: - Values not accepted: The written table doesn’t have all the requisites of a valid curve. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 157: Process Variables & Trend Curves

    This option at EDD allows the user to see many variables from device as a bar graph or as a trend curve. To open this windows click over the Process Variable && Trend Curves option at toolbar. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 158: Process Variables

    The offset has a variation of 3.5% for each 1ºC of variation. If the unit is %, then 100% is the maximum pressure used in the calibration. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 159: Trend Curve Display

    FLOP and reverse acting (SIGNAL_ACTION) in POSITION_UNITS Feedback: The actual position of the final control element in units defined in the POSITION_UNITS parameter. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 160: Readback & Setpoint (Ao)

    Analog output (AO) block parameters: setpoint, readback, valve position and checkback. Readback Value: Analog output feedback. This parameter receives the WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 161: Output (Ao)

    Value: Output Analog output feedback. This parameter will be use as setpoint for the transducer. Check back This parameter is not implemented. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 162: Diagnostics

    Device Status The diagnostics/Device Status option shows general information, profile information and the diagnostics bits, diagnostics masks, feature supported and feature mask. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 163 TAG: Physical device tag. Manufacturer: Identification of device manufacture. Westlock manufacture ID is 77. The DTM will show the text “Westlock Controls”. Product designation: Westlock device identification. The DTM will show the text “ICoT PA”. Device Serial Number: Unique serial number...

  • Page 164: Alert

    PROFIBUS Ident Number: Device Ident number in use. The hexadecimal number 0E88 is the specific identification number assigned to ICoT PA. Static Revision No.: Counter used to indication of any change in a static parameter from function block Diagnosis : Detailed status information about the field device’s operating condition.
  • Page 165 Setpoint Deviation Timeout: |WORKING_SP - WORKING_POSITION| >= (SP_DEVIATION + SP_DEVIATION_DB) CYCLE_CNTR_ALR - ON if Total_Valve_Travel >= Limit_Total_Valve_Travel WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 165 of 206...
  • Page 166 POSITION_HI alert: Maximum position to turn on the POSITION_HI_ALR. POSITION_LO alert: Minimum position to turn on the POSITION_LO_ALR WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...

  • Page 167: Full Stroke Test

    Save Reference Curve: This option will save the last curve as reference. The measured break time and time interval will be saved as well. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 168: Pa Profile - Block View

    10.6 PA Profile – Block View Here is possible to view all function block parameters. They are dividing by function block. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 169: Physical Block

    Actual Mode: Indicates the current mode of operation the block is able to achieve. Permitted Mode: Defines the modes which are allowed in this instance of the block. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 170 Hardware Revision: Electronic board version Manufacturer: Identification of device manufacture. Westlock manufacture ID is 77. The DTM will show the text “Westlock Controls”. Device ID: Westlock device identification. The DTM will show the text “ICoT PA”. Device Serial Number: Unique serial number Diagnosis Diagnosis: Detailed status information about the field device’s...
  • Page 171 Local Operation: Enable or disable the local operation via keypad. IDENT_NUMBER_SELECTOR PROFIBUS Ident Number: Device Ident number in use. The hexadecimal number 0E88 is the specific identification number assigned to ICoT PA. HW_WRITE_PROTECTION HW Write Protection: This parameter shows the status of hardware write protection.
  • Page 172 Diagnosis Mapping Ext Diag Bit 9: Status Mapping Ext Diag Bit Diagnosis Mapping Ext Diag Bit 10: WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 172 of 206...

  • Page 173: Function Analog Output Block

    Block Objects: Type of related block. Parent Class: Defines the transducer block parent class. Class: Defines the transducer block class. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 174 Unacknowledged State Alarm The alarm sum of the unacknowledged alarm state. Sum: Unreported Stated Alarm Sum: Unreported State Alarm Sum. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...
  • Page 175 (RCAS mode). Status (RCAS IN): Contains the flowing states of quality: Good (Cascade), Uncertain and Bad. Channels WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 176 Setpoint Deviation: Difference between Setpoint and Readback in % travel span (span between OPEN and CLOSED position). Check Back WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...
  • Page 177 OUT_SCALE Upper Value: Upper value (Output Signal Range): Upper range value of the process variable (100%) in engineering units. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...

  • Page 178: Transducer Block

    Block Modes Target Mode: Sets the desired mode for the block. The input parameters of the block in conjunction with the state WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 179 DEVICE_CALIB_DATE Calibration Date: Date of the device’s last calibration. This value will change after a successful calibration. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 180 Total Valve Travel Accumulated valve travel in nominal duty cycles. Limit Total Valve Travel Limit for the “Total Valve Travel” in duty cycles. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com...
  • Page 181 Feedback: The actual position of the final control element in units defined in the POSITION_UNITS parameter. Status (Feedback Value): The status of actual position. Contains the following WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 182 The options available are: - Increase to Open - Increase to Close WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...
  • Page 183 INTERNAL_TEMP_UNIT parameter. Transducer Command: A selection of calibration procedures, which are executed by pressing the “Execute” button. The procedures are: WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 184 Fault State Value: If the POSITIONING_VALUE status is bad and the FAULT_STATE_OPTION is set to FAULT_STATE_VALVE then parameter TRD_SP will be set to this value. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 185 WSN Serial Number: Show the current serial number. To write a new value, the password in the WSN Password parameter must be correct. Revision ID: Firmware revision identification. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 186: Function Analog Input Block

    Block Modes Target Mode: Sets the desired mode for the block. The input parameters of the block in conjunction with the state WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 187 Upper Value: Upper value (Output Signal Range): Upper range value of the process variable (100%) in engineering units. Lower Value: Lower Value (Output Signal Range): Lower range WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 188 An alarm occurs when a value exceeds an upper limit. The alarm’s status remains true until the value drops below the limit minus the WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 189 Transducer Block and the Function Block will be disconnected. Status (Simulation Value): Status for the simulate value. Simulation: Enable or disable the simulation. OUT_UNIT_TEST WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424...
  • Page 190 (see General Requirement) the user has the possibility to write the specific text in this parameter. The unit code is then equal to the ‘textual unit definition’. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 191: References

     ISA dS50.02, Part 2 Amendment; Fieldbus Standard for Use in Industrial Control Systems - Part 2: Physical Layer Specification and Service Definition, Amendment to Clause 22 (Formerly Clause 11 and 24). WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

  • Page 192: Appendix A - Procedure To Adjust The Low Pressure Setting

    7. Vary air pressure around low pressure setting and observe LCD to test if setting is correct. 8. Re-regulate the supply air to the normal operating pressure. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com...

  • Page 193: Appendix B - Procedure To Remove Electronics Cover And Electronic Canister

    CANISTER AND HOUSING OF CANISTER INDICATED SCREW SECURES HOUSING OF CANISTER AND GROUND CABLE LATCH WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 193 of 206...

  • Page 194: Appendix C - Procedure To Check Transducer Operation

    (idle) current somewhere between 0 and 3.3 mA. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com...

  • Page 195: Appendix D - General Maintenance Standard Flow

    A filter/regulator with a 5 micron or better element, just prior to the positioner, is therefore recommended. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 196 Do not cock the spool. Make sure the spool spins and moves freely. After the spool valve is cleaned and reassembled the positioner should recalibrated using the auto CAL function. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 197 WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 197 of 206...

  • Page 198: Appendix E - Grounding Schematic

    10 CM 50CM Any cable subject to 50 CM 50 CM 50 CM ray exposure WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 198 of 206...

  • Page 199: Appendix F - Controlled Drawing

    Appendix F – Controlled Drawing Controlled Drawing Fisco WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 199 of 206...
  • Page 200 Controlled Drawing Entity WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O. 21424 Page 200 of 206...
  • Page 201 17 Appendix G – Procedure to Reset the Non-Volatile Memory to Factory Settings The ICoT PA positioner is a microprocessor controlled digital device. Its operation relies on data that is stored in the positioner’s non-volatile memory. Calibration and configuration data that has been established during the positioner’s setup and calibration is stored in this memory.
  • Page 202 18 Appendix H - Controlling the ICoT PA Position using the Proficore Ultra Interface, ProfiCaptain software First we need to add the GSD file. If the GSD file was added before skip to step 6. From the ProfiTrace main dialog, press the Now if you check the GSD catalog in the tab ProfiCaptain.
  • Page 203 13. Set the Active. 10. Go to ProfiCaptain tab and select "New Project" in the File menu option. 11. At GSD catalog drag and drop the ICoT PA near of the ProfiCore icon at Network Sheet. 14. On the Slave Setup Dialog, click over "Setup Modules &...
  • Page 204 24. Using the keypad menu change the address to match the address used in the project or change the address set in the project. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 205 30. To change the AO.SP.status via I/O set Memory Address as 4, Memory Type as Output, Data Type as Unsigned8 (byte) and click on "Add Watch". WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.
  • Page 206 LCD. status was sent to device). The device will show PA-CTR indicating the setpoint is been update through AO channel. WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 www.westlockcontrols.com 10/5/2013 TECH-477/D.W.O.

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Icot 5500

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