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Maxon BIKEDRIVE AIR Operating Manual

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Operating Manual
maxon BIKEDRIVE AIR Operating Manual
mint | 2022-08 | 9473424-01
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Summary of Contents for Maxon BIKEDRIVE AIR

  • Page 1 Operating Manual maxon BIKEDRIVE AIR Operating Manual mint | 2022-08 | 9473424-01...

  • Page 2: Table Of Contents

    3.2.10 Light module ......... . 16 3.2.11 Installation of non BIKEDRIVE AIR accessories ....17 COMMISSIONING AND OPERATION POWERTAB function overview.
  • Page 3 Disposal ........... 39 LIST OF FIGURES LIST OF TABLES maxon BIKEDRIVE AIR Operating Manual mint | 2022-08 | 9473424-01...
  • Page 4 • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • maxon BIKEDRIVE AIR Operating Manual mint | 2022-08 | 9473424-01...

  • Page 5: Content And Symbols

    (Owner’s Manual). Please read the Owner’s Manual in its entirety before using your BIKEDRIVE AIR. If you do not have a printed version of the Owner’s Manual, it can be downloaded from the website of the dealer, or contact your local dealer.
  • Page 6 Modifying the components or using components that are not intended for the BIKEDRIVE AIR is not permitted and can critically affect the safety. Any modifications or use of third-party components voids the warranty. After a long ride, the BIKEDRIVE MX AIR drive unit can heat up significantly. This poses risk of burns.

  • Page 7: Drive System

    Congratulations on your purchase of the BIKEDRIVE AIR drive system. You have chosen a drive system with the latest technology. The bike equipped with the BIKEDRIVE AIR drive system has been developed for the current electric bike market. The support is adjusted by means of a controller that evaluates the data of three sensors (speed, cadence, and torque) and regulates the motor depending on the selected level of support.
  • Page 8 Drive system Intended use Modifications to the BIKEDRIVE AIR aimed at increasing the motor power or the maximum support speed, pose a danger to your safety while riding. There is risk of consequences under traffic, registration, insurance, regulatory, and criminal law.

  • Page 9: System Overview

    Light module POWERTAB Remote switch Charger (not shown) Read all safety alerts and instructions. Failure to comply with the safety alerts and instructions can cause electric shock, fire, and/or severe injuries. maxon BIKEDRIVE AIR Operating Manual mint | 2022-08 | 9473424-01...

  • Page 10: System Components

    BIKEDRIVE AIR system. System components Depending on the configuration of your BIKEDRIVE AIR e-bike, some illustrations in this operating manual might slightly differ from your actual bike. 3.2.1 Drive unit •...

  • Page 11: Powertab / Battery Soc Indicator

    BIKEDRIVE AIR | POWERTAB Technical data – POWERTAB Battery indicator Support levels I - II - III Bluetooth (BLE) and ANT+ Light switch (optional) Table 4-2 Technical data | POWERTAB maxon BIKEDRIVE AIR Operating Manual mint | 2022-08 | 9473424-01 4-11...

  • Page 12: Battery Bx250I

    The battery is charged with a charger. Depending on the bike manufacturer, the charging port for the charger can be in different positions. Figure 4-4 BIKEDRIVE AIR | Battery BX250I Technical data – Battery BX250I Nominal voltage 36 V...

  • Page 13: Charger

    Table 4-4 Technical data | Range Extender BX250E 3.2.5 Charger Various chargers are available for the BIKEDRIVE AIR, to cover the country- specific voltages. The customer-friendly bayonet lock can easily be connected to the charging socket. Figure 4-6 BIKEDRIVE AIR | Charger...

  • Page 14: Charging Socket

    The charging socket is installed in different positions, depending on the manufac- turer. The pin assignment of the charging socket and charging plug is specific to the BIKEDRIVE AIR. The cover can be mounted on both sides. When not in use, the cover should be closed.

  • Page 15: Speed Sensor

    LED on the POWERTAB. When this condition occurs, no support can be expected from the BIKEDRIVE AIR. If the problem cannot be solved, please contact an authorized specialist dealer.

  • Page 16: Remote Switch For Mountain Bikes

    The support level can be decreased at any time using the left switch or increased using the right switch. Figure 4-10 BIKEDRIVE AIR | Remote switches for racing and gravel bikes 3.2.10 Light module The light module is optional and, depending on the manufacturer, has possibly already been installed in series, or it can be retrofitted.

  • Page 17: 3.2.11 Installation Of Non Bikedrive Air Accessories

    System overview System components 3.2.11 Installation of non BIKEDRIVE AIR accessories When accessories, such as a child seat or bike trailer, are installed, the accessory manufacturer or a specialist dealer must verify that the accessory is compatible with the BIKEDRIVE AIR.
  • Page 18 System components • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • maxon BIKEDRIVE AIR Operating Manual 4-18 mint | 2022-08 | 9473424-01...

  • Page 19: Commissioning And Operation

    POWERTAB function overview COMMISSIONING AND OPERATION This chapter describes how to get your BIKEDRIVE AIR ready for riding. In the standard delivery, the BIKEDRIVE AIR is shipped fully mounted by the specialist dealer. If the delivery was nonstandard, contact your specialist dealer.

  • Page 20: Selecting The Support Level

    The motor support has been switched off. The e-bike behaves like a normal bicycle. Zero You can switch to level Zero at any time for “normal” cycling. The BIKEDRIVE AIR e-bike behaves as if it is completely switched off. It freewheels internally, and you will not notice its presence at all.

  • Page 21: Meanings Of The Leds

    Select a cool location (observe the permissible charging temperature Table 5-7 Technical data | Battery5-22). Connect the charger to the charging socket on the bike and secure it with the bayonet lock. maxon BIKEDRIVE AIR Operating Manual mint | 2022-08 | 9473424-01 5-21...

  • Page 22: Installing And Removing The Battery

    Contact an authorized specialist dealer to have the battery and drive unit removed. Safety alerts and warning information for the battery Important: Read the safety alerts and warning information. maxon BIKEDRIVE AIR Operating Manual 5-22 mint | 2022-08 | 9473424-01...
  • Page 23 It is not permitted to use any other chargers than those specifically intended for use with the devices. • Using an unsuitable charger can cause malfunctions and reduce the service life of the battery. It also harbors risk of fire and explosion. maxon BIKEDRIVE AIR Operating Manual mint | 2022-08 | 9473424-01 5-23...
  • Page 24 • Stay away from fire if you notice a leak or a bad smell. If fluid gets onto skin or clothing, immediately wash it off with fresh water. maxon BIKEDRIVE AIR Operating Manual 5-24 mint | 2022-08 | 9473424-01...

  • Page 25: Using The Charger

    If you performed the charging process at the bike, properly close the charging socket with the cover afterward, to prevent dirt or water from entering. 4.5.3 Maintenance and service If the charger fails, please contact an authorized bike dealer. maxon BIKEDRIVE AIR Operating Manual mint | 2022-08 | 9473424-01 5-25...

  • Page 26: Safety Alerts

    If you are planning to use a Range Extender on your trip, connect it right from the start. The Range Extender charges the main battery with a predefined charging current. Use each break to charge the Range Extender. This multiplies the range. maxon BIKEDRIVE AIR Operating Manual 5-26 mint | 2022-08 | 9473424-01...

  • Page 27: Installing The Range Extender

    4.7.2 Changing the Range Extender Switch off the BIKEDRIVE AIR. Disconnect the cable between the Range Extender and charging socket. Remove the rubber band from the Range Extender. Tilt the battery sideways (right-hand side, as viewed in the direction of travel).

  • Page 28: Meanings Of The Leds

    Use the original screws supplied by the manufacturer for the bottle holder. Lon- ger screws can damage the battery. • Do not put the Range Extender into a microwave, a dryer, or a high-pressure vessel. maxon BIKEDRIVE AIR Operating Manual 5-28 mint | 2022-08 | 9473424-01...
  • Page 29 Do not subject the cable and plug to pressure. Severely stretching or bending the cables, jamming a cable between a wall and window frame, or placing heavy objects on a cable or plug can cause an electric shock or fire. maxon BIKEDRIVE AIR Operating Manual mint | 2022-08 | 9473424-01 5-29...
  • Page 30 • Stay away from fire if you notice a leak or a bad smell. If fluid gets onto skin or clothing, immediately wash it off with fresh water. maxon BIKEDRIVE AIR Operating Manual 5-30 mint | 2022-08 | 9473424-01...

  • Page 31: After An Accident

    To ensure that the e-bike stays functional and safe, regular maintenance is required. Before performing any maintenance measures, observe the instructions of the bike manufacturer. Have the work on your BIKEDRIVE AIR system performed by an authorized specialist dealer. After an accident If parts of the drive system (cable, motor, battery) are visibly damaged due to an accident, there is risk of an electric shock.

  • Page 32: Cable Routing

    Maintenance Cable routing Cable routing Cabling for the BIKEDRIVE AIR • The cable guides must be smooth, with no sharp edges. • The cables must be protected against coming into contact with burrs, cooling ribs, or similar sharp edges that could damage their insulation.
  • Page 33 Cleaning and care CLEANING AND CARE If necessary, clean the bike equipped with the BIKEDRIVE AIR system with water (but not with a jet of water!) and a soft sponge or soft brush. All components of the e-bike and the drive system must be kept clean. Pay particular attention to the contacts and interfaces between the Range Extender battery and the charging socket.
  • Page 34 Cleaning and care • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • maxon BIKEDRIVE AIR Operating Manual 7-34 mint | 2022-08 | 9473424-01...
  • Page 35 Transport TRANSPORT To prevent damage when transporting the bike equipped with the BIKEDRIVE AIR system on the car roof or mounted to the outside of the car, observe the following: When the bike is transported on the roof or mounted to the outside of the car in rainy weather and when traveling at high speed, there is risk of water getting into the e-bike.
  • Page 36 Transport • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • maxon BIKEDRIVE AIR Operating Manual 8-36 mint | 2022-08 | 9473424-01...
  • Page 37 Damage caused by improper repair tools and lack of proper upkeep. • Damage caused by installing used parts. • Damage caused by retrofitting nonstandard equipment and by making technical modifications. maxon BIKEDRIVE AIR Operating Manual mint | 2022-08 | 9473424-01 9-37...
  • Page 38 Liability for material defects • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • maxon BIKEDRIVE AIR Operating Manual 9-38...

  • Page 39: General Information / Disposal Instructions

    Help us to recycle. General information / disposal instructions The BIKEDRIVE AIR is equipped with highly efficient and long-lasting lithium-ion batteries. They can be recharged countless times and, depending on the use, only reach the end of their service life after years. However, the service life heavily depends on how regularly they are used and how they are handled.
  • Page 40 Subject to change without notice maxon BIKEDRIVE AIR Operating Manual 10-40 mint | 2022-08 | 9473424-01...
  • Page 41 BIKEDRIVE AIR | POWERTAB ........11...
  • Page 42 • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • maxon BIKEDRIVE AIR Operating Manual mint | 2022-08 | 9473424-01...
  • Page 43 Technical data | Battery......... 22 maxon BIKEDRIVE AIR Operating Manual...
  • Page 44 © 2022 maxon motor. All rights reserved Any use, in particular reproduction, editing, translation and copying without prior written approval is not permitted (contact: maxon international ltd., Brünig- strasse 220, CH-6072 Sachseln, +41 41 666 15 00, www.maxongroup.com). Infringements will be prosecuted under civil and criminal law.

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