Aussie Tonneaus ATR01132 Fitting Instructions

Aussie Tonneaus ATR01132 Fitting Instructions

Hilux single cab 1989 - 2005 continuous rope tonneau cover

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1 x Tonneau Cover
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Elastic Rope
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2 x Tonneau Support Bar
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3 x Aluminium Ropetrack (484mm Long)
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1 x Fitting Instruction
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Drill, 4mm Drill Bit, Tape Measure, Rivet Gun, Marking Pencil / Pen, Clear Silicone / Silicone Gun
1. INSTALATION PROCEDURE
NOTE
Read entire instructions prior to start.
1. Using two pieces of dowel join the 3 aluminum rope tracks together. Place the other 2 pieces of dowel in
the ends of the now joined rope track.
2. Rest the aluminum rope track on the side rails as Shown in Figure 1, and push forward to the vertical face
of the tub.
3. Using a 4 mm drill bit, drill 6 holes 50mm from the end of each of the aluminum rope tracks into the front
of tub.
4. Once all the holes have been drilled, remove the dowelling pieces. Squeeze silicon along the back of the
rope tracks and pop rivet into place.
5. To fit bar brackets measure 700mm and 1110mm back from the inside front edge at the top of
the tub and place them as shown in Figure 2.
large rivets for each Bar Bracket. Install support bar.
6. Drill and rivet triangle body hook using two rivets as shown in Figure 3. Drill and rivet round body
hooks in front corners as shown in Figure 3.
7. Thread rope through each of the eyelets and tie off behind the front eyelet on each side
(Figure 4)
Insert a dowel [J] half way into each end of the rope track [E].
Ensuring the rounded section (1) of the rope track faces away the cabin, sit the rope track
against the front (cabin end) inside vertical surface of the tub (2) & centralise the rope track.
All measurements are to be taken from the TOP INSIDE EDGE of the tub.
Tonneau Cover Fitting Instructions
Hilux Single Cab 1989 – 2005
Continuous Rope Tonneau Cover
Part number: ATR01132
BASIC TOOL REQUIRED
CONTENTS
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4 x Bar Brackets
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18 x Rivets
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2 x Buttons
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1 x Tri-hook
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4 x Dowels
(5mm from top edge of tub).
Drill and rivet using two

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Summary of Contents for Aussie Tonneaus ATR01132

  • Page 1 Tonneau Cover Fitting Instructions Hilux Single Cab 1989 – 2005 Continuous Rope Tonneau Cover Part number: ATR01132 CONTENTS 4 x Bar Brackets 1 x Tonneau Cover 18 x Rivets Elastic Rope 2 x Buttons 2 x Tonneau Support Bar 1 x Tri-hook...
  • Page 2 Front of car Figure 1 Placement of aluminium rope track. Ensure channel is above the tub’s top edge. Figure 2. Placement of Bar Bracket 5mm down 710mm from top edge of tub Place the bar bracket with the beveled edge facing up 710mm and Front of car 1110mm toward the rear...
  • Page 3 Figure 4 Thread Rope through each of the eyelets 2. CARING FOR YOUR TONNEAU Apply bee's wax or Dri-lube to stitching a few times a year, as this will maintain the tonneau's waterproofing ability and prevent the stitching from degrading. Use a mild detergent and soft scrubbing brush to clean tonneau.
  • Page 4 1. Insert solid bar pieces into either end of hollow tube. Adjust bar so it fits between bar bracket holders with the holes facing to the ground (so the grub screws don’t rub against the tonneau), as shown above and then with a white pencil make a mark through the small holes of the hollow bar onto the solid ends. This is where you will drill a hole to the depth of about 1-2mm (do not go any further) 2.

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