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TOWA LCM1010 Operation Manual

Compression molding system
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Summary of Contents for TOWA LCM1010

  • Page 1 TCWA...
  • Page 7 6- 6 6- 8...
  • Page 10 , P * < s £ T - - T e У...
  • Page 12 ' g 'y...
  • Page 16 уфрг...
  • Page 20 т т ш ^ т т ш А т ш ш ш ,...
  • Page 21 ж ш ш л м т т ш т т ш т л -Ш$ИАШ$!& €Б£Ш...
  • Page 22 Ш ^ Ш |5 » £ л й TCWA...
  • Page 23 т ш т . # Ш Ш 1 Ш $ 7 Б £ с й...
  • Page 25 2-11...
  • Page 27 Ш т т Ш Щ t s w a...
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  • Page 31 Ш Ш Ш...
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  • Page 56 з o u t lin e o f a c h in e...
  • Page 60 T2WA...
  • Page 71 ■ v...
  • Page 75 START START Operation Select button 1 Select button 2 DOWN RESET COVER • • — CLAMP UP • • CLAMP DOWN — • • ORIGIN RETURN — • • CYCLE MOLD MOLD — • SEMI-AUTO operation Ж (Automatic resin dispensing — > Molding) •...
  • Page 77 l у...
  • Page 79 Ж- LOCK XJNLOCK...
  • Page 82 Г7 TCWA...
  • Page 92 ‘( )
  • Page 94 o p e r a t io n...
  • Page 95 TZWA...
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  • Page 113 r 'y...
  • Page 118 шв*тяьх<п*1л, 'Г Р Ь Я Ш & Ш Л а Ъ - 1Ш 8 1Ш8 пт...
  • Page 121 “ v . - c .
  • Page 123 й TCWA...
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  • Page 131 "e,...
  • Page 134 T«WA T«WA...
  • Page 137 t 'У...
  • Page 141 ь...
  • Page 145 ш т ш х ш...
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  • Page 147 ш ш шшт,...
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  • Page 189 3-10...
  • Page 190 3-11...
  • Page 191 3-12...
  • Page 198 •...
  • Page 200 START START Operation Select button 1 Select button 2 DOWN RESET COVER • • — CLAMP UP • • CLAMP DOWN • • ORIGIN RETURN • • CYCLE MOLD MOLD SEMI-AUTO operation • • (Automatic resin dispensing — > Molding) •...
  • Page 203 4-10...
  • Page 204 4-11...
  • Page 205 4-12 t s w a...
  • Page 208 TCWA...
  • Page 216 U . . . ф...
  • Page 217 “2 tc w a...
  • Page 219 T £ W A...
  • Page 221 НННННн...
  • Page 222 яШ Ш Ш Ш Ш Я л...
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  • Page 248 T2WA...
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  • Page 262 s w a...
  • Page 268 • Г) 8-10...
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  • Page 271 8-13...
  • Page 272 TZNVA 8-14...
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  • Page 276 n ! S p e e d j | О TZWA...
  • Page 277 8-19...
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  • Page 279 [ . С Л 1 ' • !■•« I / | . н и . I L i b ] I A l l G . i n t . f l *43-* 8-21...
  • Page 281 Ш Ш Ш Ш Ж Ш Я Я Ш Ш Л Я Ш Ш Я Ш m u u - - - \ r ; \ T 2W A 8-23...
  • Page 282 I M J L H J • :.r\r, 8-24...
  • Page 283 8-25...
  • Page 285 \ / \ , 8-27...
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  • Page 291 D a l e 1 1 В1Л D D Q 1 H H a t c h d D g 1 i m e o v e r e r r o r Ш 1 Н R O W d i a g n o s i s в...
  • Page 292 8-34...
  • Page 293 © 8-35...
  • Page 294 8-36...
  • Page 295 Mode Setting С К З Я 1 . 200S III / ■ t-yiZJir 8-37...
  • Page 296 >, У У 8-38...
  • Page 297 moot 8-39...
  • Page 298 Л 8-40...
  • Page 299 < . —, --------- 8-41...
  • Page 300 8-42...
  • Page 301 tZty.t ' ■ "■ ■ ■ ' \ " ^ ' : } _____ 8-43...
  • Page 302 Л Л...
  • Page 303 TCWA 8-45...
  • Page 304 8-46 T 2W A...
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  • Page 307 Л jiiu u 8-49...
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  • Page 309 12:13:51 12:16:07 174J8 1 4 9 1 749 ! 175 174J8- I 1749 | 1743 1749 1745 П 4 9 14:32:3 5 , 174.7 1749 19.64 10.4 | 1745 i 1749 1956 i 1745 1749 19.65 1745 [ 1"49 28.4 1 2 8 4 1953 1 743...
  • Page 310 8-52...
  • Page 311 8-53...
  • Page 312 X 1 + X 2 + X 3 • Xn Xbar (X bar- X I ) 2 X b a r- Xnf n — 1 USL - LSL USL — Xbar cpkU XBar - LSL cphl= 8-54...
  • Page 313 8-55 T 2W A...
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  • Page 318 «•«Л 8-60...
  • Page 319 Ш Ш Ш Ш Ш Я Л шщш ш ■ ш ш Ш 1 Ш Ш 8-61...
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  • Page 322 Г ■HR Ш 'ftli y . j Щ ■ 8-64...
  • Page 323 8-65...
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  • Page 325 Ш п и щ Ш...
  • Page 327 TCNVA 8-69...
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  • Page 335 Exterior (covers-,-ducts) Damage (Yes/No) Visual check Daily Opening and closing o f windows and doors Smooth movement Confirm Daily Switches, buttons, touch-sensitive panel, lamps Damage (Yes/No) Visual check Daily signal towers, computer, handy console ten-keys Pressure Power cables Damage (Yes/No), Visual check Dailv Air supply lines Damage (Yes/No),...
  • Page 336 Vicinity o f slide platens Removal o f burr, Vacuum Daily dust, etc. cleaner Press drive units Removal o f burr, Vacuum Daily dust, etc. cleaner Film detection sensor sensitivity check Damage (Yes/No) Visual check Daily Roller ’ Smooth movement Visual check Daily Indication o f vacuum gauge «>...
  • Page 337 Tray Damage (Yes/No) Cleaning Daily Dispenser spring Damage (Yes/No) Visual check Daily Dispensing accuracy / ResinTack condition Dispensing condition Visual check Daily Resin tray Damage (Yes/No) Cleaning Daily State o f jacket Damage (Yes/No) Visual check Daily...
  • Page 338 Exterior (covers, ducts) Damage (Yes/No) Visual check Daily Opening and closing o f windows and doors Smooth movement Confinn Daily Switches, buttons, touch-sensitive panel, lamps Damage (Yes/No) Visual check Daily signal towers, computer, handy console ten-keys Pressure Power cables Damage (Yes/No), Visual check Daily Air supply lines Damage (Yes/No),...
  • Page 339 Vicinity o f slide platens Removal o f burr, Vacuum Daily dust, etc. cleaner Press drive units л Removal o f burr, Vacuum Daily dust, etc. cleaner Film detection sensor sensitivity check' Damage (Yes/No) Visual check Daily Roller Smooth movement Visual check Daily Indication o f vacuum gauge Visual check...
  • Page 340 Tray Damage (Yes/No) Cleaning Daily Dispenser spring Damage (Yes/No) Visual check Daily Dispensing accuracy / Resin lack condition Dispensing condition Visual check Daily Resin tray Damage (Yes/No) Cleaning Daily State o f jacket Damage (Yes/No) Visual check Daily...
  • Page 341 In/Out Slit Magazine Unit Cleaning Waste cloth, Daily Vacuum cleaner Sensor Cleaning Waste cloth, Daily Vacuum cleaner Kit installation condition Confirm stability Visual check Daily Frame Feeder Cleaning Waste cloth Daily Roller Smooth movement Visual check Daily Sensor Cleaning-25й’’ Waste cloth, Daily Vacuum cleaner Kit installation and wiring condition...
  • Page 342 Frame Loader Cleaning Waste cloth, Daily Brush Clamper Breakage, Bending Visual check Daily Sensor Cleaning Waste cloth, Daily Vacuum cleaner Kit installation condition « . Confirm stability Visual check Daily Frame Unloader Cleaning Waste cloth, Daily Brush Clamper BreakagS 'Bending Visual check Daily Sensor - Gleaning...
  • Page 343 Out Pusher Smooth movement Visual check Daily Sensor Cleaning Waste cloth, Daily Vacuum cleaner Kit installation condition Confirm stability Visual check Daily 9-10...
  • Page 344 P lease conduct periodic cleaning, inspection and part replacem ent according to the procedures for each section o f the m achine, detailed as follow s. W hen conducting the inspection procedures, please check o f f the item s on the periodical inspection checklists.
  • Page 345 9-12...
  • Page 346 1 Vacuum Pump (ResirrModule) Seal exchange Maintenance Once evay3000houisofoperation time Vacuum Pump (Press Module) Seal exchange Maintenance Once evay3000houis of operation time 9-13...
  • Page 347 9-14...
  • Page 348 9-15...
  • Page 349 Resin Handler (L/R) Daphne Eponex gjease N o.2 (Idemitsu) Grease gun approx 1 month linear rails Albania grease No. 2 (Shell) . 5g Resin Handler (F/B) Daphne Eponex grease No.2 (Idemitsu) Grease gun approx 6 months linear rails, ball screws Albania grease No.
  • Page 350 1 Linear rails and ball Daphne Eponex grease No.2 Grease gun approx. 6 months Common grease nipple (1 locations) Albania grease No. 2 5 g/time 1 Linear rails and Daphne Eponex grease No.2 Grease gun approx. 6 months Common grease nipple (1 locations) Albania grease No.
  • Page 351 1 Grease nipples л Extreme-pressure Grease gun 100g /time 3 months (Front side o f Press) industrial lithium grease Adlex (Kyodo Yushi) 9-19...
  • Page 352 In Smg elevator Daphne Eponex grease No.2 (Idemitsu) Grease gun approx 1 year linear rails, ball screws Albania grease No. 2 (Shell) Out Smg elevator Daphne Eponex grease No.2 (Idemitsu) Grease gun approx 1 year linear rails, ball screws Albania grease No. 2 (Shell) Ffd (F/B) linear rails Daphne Eponex grease No.2 (Idemitsu) Grease gun approx lg...
  • Page 353 1 Linear rails Daphne Eponex grease No.2 Grease gun approx. 1 year A Grease nipples (1 location) Albania grease No. 2 5 g/time 2 Ball screws Daphne Eponex grease No.2 Grease gun approx. 1 year В Grease nipples (2 locations) Albania grease No.
  • Page 354 1 Ball screws Daphne Eponex grease No.2 Brush approx. 6 months L/R ball screws Albania grease No. 2 2 g/time Slide bushings Daphne Eponex grease No.2 Brush approx. 6 months Albania grease No. 2 2 g/time Linear rails Daphne Eponex grease No.2 Grease gun approx.
  • Page 355 1 Linear rails Daphne Eponex grease No.2 Grease gun approx. 1 month Grease nipples (8 locations) Albania grease No. 2 5 g/time 9-23...
  • Page 356 1 Linear rails Daphne Eponex grease No.2 Grease gun approx. 6 month Grease nipples (1 locations) Albania grease No. 2 5 g/time 9-24...
  • Page 357 1 Linear rails Daphne Eponex grease No.2 Grease gun approx. 6 month A Grease nipples (4 location) Albania grease No. 2 5 g/time 2 Ball screws Daphne Eponex grease No.2 Grease gun approx. 6 month В Grease nipples (1 locatioris) Albania grease No.
  • Page 358 1 Linear rails Daphne Eponex grease No.2 Grease gun approx. 1 year Grease nipples (4 locations) Albania grease No. 2 5 g/time 9-26...
  • Page 359 1 Linear rails Daphne Eponex grease No.2 Grease gun approx. 6 month A Grease nipples (4 location) Albania grease No. 2 5 g/time 2 Ball screws Daphne Eponex grease No.2 Grease gun approx. 6 month В Grease nipples (1 locations) Albania grease No.
  • Page 360 9-29...
  • Page 361 9-30...
  • Page 362 1. D efinition Parts are subject to w ear and tear, soiling and fatigue w ith everyday use. 2. Parts not covered b y warranty These parts are designated b y TOW A as not covered b y warranty, even w ithin the warranty period o f the m achine.
  • Page 363 9-32...
  • Page 364 9-33...
  • Page 365 M aintenance can b e m ade b y TOW A service team. Cost and w orking hours w ill be different due to num ber o f m odule so that please kindly contact to TOWA sales team or service team.
  • Page 366 The dust filter traps particles w ith a diameter o f m or greater, and prevents it from entering the vacuum pump, thereby reducing m alfunctions and other hindrances to operation. However, w hen the filter elem ent b ecom es clogged due to a buildup o f particulate, exhaust resistance occurs, adversely affecting the exhaust capacity.
  • Page 368 10-1...
  • Page 369 10-2...
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  • Page 371 ■ O t ? т...
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  • Page 384 LCM 1010 SG302 3.995 11-13...
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  • Page 390 TCWA...
  • Page 394 ■ Р я...
  • Page 400 « TCWA...
  • Page 402 ........2- 6...
  • Page 403 ’ T&WA...
  • Page 405 щ ш ш У р...
  • Page 406 •f*...
  • Page 408 ш ш м т ш т *ж*йт, ттпшшш...
  • Page 414 'Ч - * - e...
  • Page 416 •...
  • Page 424 3-10...
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  • Page 427 * * 4 .
  • Page 436 © — (t)_(g) п □ LJ D □ □ □ ( J > = k > dJ=|j) ( О ) = ( 0 г ) (2...
  • Page 437 п н п / F 7 ; * > T F **...
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  • Page 444 ©— ®— ® S ----" S r © г-*® © ^ □ ° □ Q □ о ® © © © 4-16...
  • Page 445 ® = ® © = ® 4-17 t s w a...
  • Page 446 7f% s'?) //>///?} ) W TFm brrtVbem b-. 4-18...
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  • Page 477 Install covers, skirts, doors, etc. as show n below. 4-49...
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  • Page 488 l u m i u i u...
  • Page 490 TCWA...
  • Page 493 hoocividli luivi iu iu...
  • Page 494 И...
  • Page 495 A B B tlV IB L T AINU K t - A B B fc M B L Y (IIN I M b U A b t U h I K A N SSK U K I ), l u m i u i u...
  • Page 496 i u i u...
  • Page 498 l u m i u i u 5-11...
  • Page 499 i u i u / - \ W V J L _ iV IU L I ГУ! Ml-/ I V L - T - V V J O L - I V I L J I - I ^ !IN M I L V r t O E U r I Г...
  • Page 500 l u m i u i u й 5-13...
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  • Page 529 a p p e n Name (Japanese) Part Name (Japanese) Part LCM—1010 HANDLER RESET FLD LW/RW START FLD LW/RW RETURN FLD PITCH ADJUST 0/C START л FLD PITCH ADJUST 0/C RETURN FLD FW/BW START FLD FW/BW RETURN '056 UW/DW FLD CHUCK OPEN/CLOSE 058^ FLD CHUCK...
  • Page 530 Charge No List (Handling Module) ____ LCM1010 Part Name (Japanese) Part Name (Japanese) SERVO SMG_OUT UW/DW ON/OFF SERVO S M G J U T BRAKE ON/OFF SERVO FFD FW/BW ON/OFF SERVO FLD LW/RW ON/OFF SERVO FLD P-ADJ ON/OFF л SERVO...
  • Page 531 Charge No List (Resin Module)___________________________________ LCM' Part Name (Japanese) Name (Japanese) Part LCM-1010 RESIN RESET PRS1 SHUTTER OPEN/CLOSE г PRS2 SHUTTER OPEN/CLOSE PRS3 SHUTTER OPEN/CLOSE PRS4 SHUTTER OPEN/CLOSE л PRS_ALL SHUTTER OPEN/CLOSE 058- MAIN DISPENSE POINT 1 START MAIN DISPENSE POINT END START v t , '...
  • Page 532 Charge No List (Resin Module) LCM1010 Part Name (Japanese) Part Name (Japanese) SERVO RHD FW/BW ON/OFF SERVO DPS SWING UW/DW ON/OFF SERVO DPS (L) FW/BW ON/OFF SERVO DPS(R) FW/BW ON/OFF SERVO SERVO 156 . . SERVO SERVO 15<? SERVO . . t -...
  • Page 534 А Р Р Е Г Recipe Data and Constant Data (Handling Module) Г Recipe Data Unit Name Parameter Wait Explanation SLIT MAGAZINE (IN) COUNT Sets the number of stages in the Slit Magazine (IN). SLIT MAGAZINE (OUT) Sets the number of stages in the Slit Magazine (OUT). COUNT Sets the number of stages for which the Slit Magazine (IN) of the FRAME FEEDER EMPTY FEED...
  • Page 535 Recipe Data and Constant Data (Handling Module) LCM1010 Constant Data Explanation Unit Name Parameter Name Sets the receiving position of the Slit Magazine (IN). TPos. 1 MG Receive Sets the discharging position of the Slit Magazine (IN). FPos. 1 MG Discharge Sets the transfer speed (high speed) to move to the receiving and [Spd.
  • Page 536 Recipe Date (Press Module) Recipe Data Unit Name Parameter Name Explanation CURE TIME Sets the curing time at molding operation....Sets the preheating time of resin at the receiving position. (For PREHEAT TIME 1 (RECEIVE removing volatile component.) If lack of resin melting causes some Pos) errors, this should be set longer.
  • Page 537 Recipe Date (Press Module) LCM1010 Recipe Data Explanation Unit Name Parameter Name Sets the molding pressure (the 1st pressure). MOLDING FORCE 1 Molding operation is carried out by this pressure until the setting time for shifting 1-2 of molding Dressure.
  • Page 538 Recipe Date (Press Module) Recipe Data Unit Name Parameter Name Expfanation Sets the wait (still) time for which the CLAMP waits for starting FM POS. WAIT TIME molding operation at the FM start oosition. Sets the time difference from the time when the pressure reducing val port S (small) opens to the time when the pressure reducing valve poi M (large) opens.
  • Page 539 Recipe Data and Constant Data (Resin Module) LCM1010 Dispensing Time Sets the time for dispensing resin. Dispensing Time Offset The Resin Module stops dispensing resin this offset time earlier. Suck Back Wait Time Sets the wait time to start sucking back operation after dispensing.
  • Page 540 Recipe Data and Constant Data (Resin Module) Recipe Data Name Parameter Name Exp I anat i on Sets the position of dispensing pattern point 07 (X). Dispensing Pattern Point * A pattern image may be displayed from the pattern screen in the 07 X Intel Iisent Svstem.
  • Page 541 >RESS MODULE P R E S S i P R E S S © FM S Y S T E M FM SY ] EXHAUST ® valkie un io n Щ Щ Щ Ш Щ Щ Щ Щ Щ Щ Щ...
  • Page 542 S Y S T E M...
  • Page 543 Base UW/DW C h uc k 0/ C CL) Chuck 0/C (R) Pi nc C Q S B 2 0 - 1 5 D « CDQSB12-S'S C D Q S B 12-5S CDQSYi © , © ( L T © ©...
  • Page 544 This drawing contains out- propr iet ary Information. Any conte nts shall not be discl osed to a third party In any mat without our prior written consent, BACK F RO NT t Ъ И C B ) A S S Y W N E O F t j 3 NE U MATI C C I R C U I T DIAGRAM E C 5 D R A V N...
  • Page 545 MG Clamper (OUT) MG Separator (OUT) MG Push LEFT- RI GHT LEFT- U P - D O ^ N (OUT MAGAZI MG C l a m p e r ( I N ) MG S e p a r a t o r (IN) MG P u s t LEFT- RI GHT UP-DOWN...
  • Page 546 This drawing con ta i ns our proprletar Information. Any c o n t en ts shall not f c d i sc lo s ed to a third party In any me without our prior w ri t te n c o n s e n t O U T) MG Discharge (OUT) F r a m e P u s h e r (OUT)
  • Page 547 Base U W /D W Chuck 0/C (L) Chuck 0/C (R) Pinch UW/DW C Q SB 2 0 - 1 5 ® C D QS B 1 2 - 5 S ' C D Q S B 12-5S C D Q S Y B 1 6 - 1 ODC CONV.K1T______________ ©...
  • Page 548 This drawing c o ntains our p r o p ri e t a ry Information. Any co n te n t s shall not be discl o s ed to в third party In any mat without our prior w r i tten c o n s e n t FRM Pusher (FB) Pin Plate UW/DW Pre heater UW/DW...
  • Page 550 ■ iiih Ion, Any contents shall not be tt(DZ\ S a © t I C J : a ^ S S : < | l = f d to a third party In any natter )ur prior written consent. ''J'j * KQ2ZD06-03S<SMC>...
  • Page 551 P R E S S M O D U L E...
  • Page 552 D i s p e n s e r R i g h t D i s p e n s e r L o c k PLUG KQ2P-04<SMC> PLUG AIR GUN AD-2-0N<VESSEL> AIR TUBE SET UTF-08-20 QS<JUNK0SHA> MALE PLUG MMP-M1/4<JUNK0SHA>...