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Related Manuals for Spraying Systems Co AutoJet AccuCoat MV10
Summary of Contents for Spraying Systems Co AutoJet AccuCoat MV10
- Page 1 ® AccuCoat MV10 Heated System OWNER’S MANUAL ML00MV10HTSYS spray.com...
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Page 2: Table Of Contents
TABLE OF CONTENTS 1. Preface ····································································································································· 3 1.1 Important ···································································································································· 3 1.2 How To Use This Manual ············································································································· 3 2. Safety ········································································································································ 3 2.1 General Safety Information ·········································································································· 3 2.2 Unpacking The System ·················································································································· 4 3. System Overview ······················································································································· 5 3.1 Product Feature ····························································································································... -
Page 3: Preface
This system has been designed with components that work together to provide the best system performance. When ® replacement parts are required, only Spraying Systems Co. recommended components should be used to maintain proper system operation, electrical, and pneumatic safety. The use of any unauthorized replacement parts will void any warranties. -
Page 4: Unpacking The System
All phases of equipment installation must comply with federal, state, and local codes. PERSONAL PROTECTIVE EQUIPMENT Spraying Systems Co. strongly recommends the use of appropriate safety equipment when working in potentially haz- ardous environments and chemicals. This safety equipment includes, but is not limited to: •... -
Page 5: System Overview
System consists of a control panel mounted to an optional frame and the option of Spraying Systems Co. spray control panels for spray control and operation. Power is distributed to the pump and heater from the system control panel. -
Page 6: System Specifications
3.2 SYSTEM SPECIFICATIONS The AccuCoat® MV10 Heated Spray System is powered by 230 VAC 1 ø. The main air supply is connected to the sys- tem via 1/4” NPT (F) located on the tank. Panel Power: 230VAC +/-15% 1 ø, 60Hz, 25A max (Plug in a grounded GFCI outlet) Air Input: •... -
Page 7: Optional Add-Ons
3.3 OPTIONAL ADD-ONS These add-on systems are for any liquid delivery supply units. — AUTO-REFILL Auto-Refill is an optional module that helps refill the supply tank during operation. The auto refill system can be add- ed to the Coating Supply Unit and requires a level sensor connection to attach to the control panel. The level sensor displays the current tank level as a percent to full. -
Page 8: Spray Control Panel Options
3.4 SPRAY CONTROL PANEL OPTIONS Spray control modules pair with the optional variable spray mount and provides the means to set operating parame- ® ters and control the functioning of the automatic spray nozzles. AutoJet offers three updated panel models to choose from. -
Page 9: System Hook-Up
SECTION 4 SYSTEM HOOK-UP Your system is a self-contained heating system that requires power for the main panel. This system must be pared with a control panel dedicated to the nozzle on/off control. 4.1 CONNECTIONS Connect all process lines and blue conditioning lines to the tanks, pumps and nozzles. Please note the nozzle is sym- metrical, and inlet/outlet water lines can be reversed. -
Page 11: Watlow Controller
4.2 WATLOW CONTROLLER FRONT PANEL CONTROLS AND INDICATORS • Power on pushbutton, illuminated – when momentarily pressed, applies power to the AccuCoat® MV10 Heated Spray System. • Power on indicator- when indicator is on, indicates power is applied to the system. •... -
Page 12: Operation
SECTION 5 OPERATION 5.1 SYSTEM START-UP ATTENTION: Before starting the system for the first time, be sure to follow all instructions on the drawings and in the “System Hook Up” Section of this manual. Always check all electrical, hydraulic, and pneumatic connections before powering on the system or turning on air and water supply. - Page 13 Filling and Emptying the Tank To fill the tank, simply depressurize the tank, open the tank lid and fill to desired level. Make sure fluid source is +/- 15°F of the process temperature. To empty the tank, either open the 3-way valve at the tank outlet to the draining port or use the spray controller to flush the tank contents through the spray nozzles or header.
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Page 14: Programming The Level Sensor
5.3 PROGRAMMING THE LEVEL SENSOR The auto refill system can be added to the Coating Supply Units and requires a level sensor connection to attach to the control panel. The level sensor displays the current tank level as a percent to full. The refill setpoint can be adjust- ed for user preference. -
Page 15: Troubleshooting And Faults
SECTION 6 TROUBLESHOOTING AND FAULTS Troubleshooting can be usually accomplished via the fault messages. Please refer to troubleshooting below, or contact Spraying Systems Co. for further assistance. Troubleshooting 1. System won’t power on 1) Be sure disconnect is on 2) Measure power input at the disconnect 3) Check fuses 2. -
Page 16: Recommended Maintenance
SECTION 7 RECOMMENDED MAINTENANCE CONTROL PANEL Monthly: • Check that all indicator lights work. Replace lamps as required. • Check all ribbon cable connections. Reinsert any partially inserted connectors. • Check all other cable type connections. Reinsert any partially inserted connectors. Every 6 Months: •... -
Page 17: Spare Parts
SECTION 8 SPARE PARTS Part Number Description 1/4BBCV-SS10 CHECK VALVE, 303SS 23220-1/4FX1/4F PLUG VALVE, 23220-1/4FX1/4F PLUG VALVE ASB.BRASS AA10000-72440T-EPM8 Heated PulsaJet Spray Nozzle - Threaded Connection. LS00LMT100 Switch, Point level sensor, high frequency capacitance, for water-based media OR004061T162 O-ring, Square, Buna-N, 70 Duro 160TS16MV0001W5_SU01 Auto-Refill Level Sensor PL00416TV... - Page 18 Under copyright laws, this manual may not be reproduced in any form, in whole, or in part, without prior written permission from Spraying Systems Co®. This revision supersedes all previous revisions. Every effort has been made to ensure that the information in this manual is accurate at the time of printing.
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