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Summary of Contents for Spraying Systems Co AutoJet VC10
- Page 1 ® AutoJet VC10 Industrial Heated Spray System OWNER’S MANUAL ML00VC10HTSYS spray.com...
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Page 2: Table Of Contents
TABLE OF CONTENTS 1. Preface ········································································································································· 3 1.1 Important ········································································································································ 3 1.2 How to Use this Manual ················································································································· 3 2. Safety ·········································································································································· 3 2.1 General Safety Information············································································································· 3 2.2 Unpacking the System ····················································································································· 4 3. Overview of VC10 ························································································································· 5 3.1 Introduction ····································································································································... -
Page 3: Preface
This manual is intended to be a source of information for the operators and technicians who may be installing, inter- acting with, or servicing/maintaining Spraying Systems Co.® systems and components. This manual contains important safety warnings, installation/operating instructions, troubleshooting and mainte- nance information. -
Page 4: Unpacking The System
USE OF CHEMICAL COMPONENTS Spraying Systems Co. does not manufacture or supply any of the chemical components used in this equipment and is not responsible for their effects. Because of the large number of chemicals that could be used and their different chemical reactions, the buyer and user of this equipment should determine compatibility of the materials used and any of the potential hazards involved. -
Page 5: Overview Of Vc10
OVERVIEW OF VC10 3.1 INTRODUCTION ® The Spraying Systems Co. AutoJet VC10 Industrial Heated Spray System can be used at the heart of any spray application when temperature and pressure control is needed in a variety of viscous heated applications. The system provides temperature control to heat any fluid that must maintain a specific higher temperature for spraying. -
Page 6: System Usage
3.4 SYSTEM USAGE • Spray controller provide on/off timing and flow control of the nozzles • Will feed directly: the liquid delivery line, distribution manifold, and nozzle (s). • Conditioning fluid pump should be primed and ran using clean water. •... -
Page 7: Spray Control Panel Options
Figure 3: Digital Zone Control (Optional) Figure 2: Manual Zone Control (Optional) Digital 8-zone control panel with/ or without timing control which Manual 8-zone control panel which includes the includes the following components mounted into a stainless-steel following components mounted into a stainless-steel hinged enclosure: hinged enclosure: •... -
Page 8: Installing The System
SECTION 4 INSTALLING THE SYSTEM WARNING: The air supplied to the machine must be clean, free of moisture and lubricating fluids; failure to do this voids all warranties. ® The AutoJet VC10 Industrial Heated Spray System is powered by wiring into 480 VAC 1 ø service. Do not connect power until all wiring, and connection of the system is complete. -
Page 9: Process Fluid Delivery
11) As the system continues to fill, the pump should resume operation. When the pump is running, water pressure at the outlet of the pump should be approximately between 20-35 psi. 12) During the fill operation if the water pressure does not exceed above 20 psi, ensure all the air vents are open. 13) Once all air is purged out of the system, the pressure at the pump outlet should remain steady. -
Page 10: Agitator And Frl Unit
4.3 AGITATOR AND FRL UNIT Customer mounted agitator and FRL Unit that helps keep the liquid in suspension. The filter/regulator/lubricator (FRL) unit provides a consistent oiled air supply to the agitator. The filter in unit will remove particles down to 5 microns in size. -
Page 11: System Start-Up And Operation
SECTION 5 SYSTEM START-UP AND OPERATION Before beginning system start-up, walk through once more and check to confirm all your fluid and electrical connections are connected as shown in your provided Customer Drawing Package. 5.1 HEATED SPRAY SYSTEM 1) First, you will need to supply 480VAC to the control panel with the cord provided. This one cord will supply power to the entire system and different components can be turned on and off from the control panel. -
Page 12: Sequence Of Operations
• Heater on indicator- when indicator is on, heater is on. • Auto-Refill selector switch illuminated – when selector switch is on, Auto-Refill is enabled. • Auto-Refill on indicator- when indicator is on, Auto-Refill is filling the tank. • Low Level indicator- when indicator is on, indicates the level in the tank is below the low level setpoint. •... -
Page 13: Automatic Refill And Level Sensor
5.4 Automatic Refill and Level Sensor The automatic refill module allows the refill of the liquid pressure tank without having to shut down the spray process. Auto-refill (optional) comes with a level sensor, pneumatic ball valve, and optional drum pump. The auto refill module accepts a signal from the level sensor that sticks out of the top of the tank showing a gauge for the liquid amount and triggers a drum pump to refill the tank. -
Page 14: Programming The Level Sensor
5.5 PROGRAMMING THE LEVEL SENSOR The tank level sensor comes pre-programmed. However, the setpoints can be adjusted to configure the system specifically for the application. The level sensor displays the tank level as a percent (%) full. However, all parameters are measured in millimeters (mm) from the bottom of the probe. -
Page 15: Recommended Maintenance
SECTION 6 RECOMMENDED MAINTENANCE NOTE: Any long term shut-down requires that all liquid lines, liquid components, pumps, spray guns be flushed and cleaned thoroughly. Monthly Every 6 Months Every 12 Months • • • Control Panel Check that all indicator lights work. Retighten screw Check calibration of all terminal connections to... -
Page 16: Cleaning Procedure
SECTION 7 CLEANING PROCEDURE NOTE: Cleaning procedure is only a suggestion. Customer is ultimately responsible for a sanitation procedure that meets their requirements and standards. CAUTION: De-pressurize the system before opening the pressure tank for any reason. PROCEDURE: 1) Turn the auto-refill switch on the main control panel to the “OFF” position (if applicable). 2) Close the ball valve on the tank’s incoming air inlet port. -
Page 17: Troubleshooting
SECTION 8 TROUBLESHOOTING 1) System won’t power on: a. Be sure disconnect is on b. Measure power input at the disconnect c. Check fuses 2) System does not spray: a. Check air supply pressure on tank b. Check air pressure in tank c. - Page 18 However, Spraying Systems Co. assumes no liability for errors or omissions and reserves the right to make changes without notice to any products described herein to improve reliability, function, or design. Other company and product names may be trademarks of their respective companies.
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