Spraying Systems Co AutoJet AccuCoat HD15 Owner's Manual

In-line heater

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AccuCoat
HD15
®
In-Line Heater
OWNERS MANUAL
ML00HD15
spray.com

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Summary of Contents for Spraying Systems Co AutoJet AccuCoat HD15

  • Page 1 AccuCoat HD15 ® In-Line Heater OWNERS MANUAL ML00HD15 spray.com...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1. Preface ········································································································································ 3 1.1 Important ······································································································································· 3 1.2 How to Use this Manual ················································································································· 3 2. Safety ·········································································································································· 4 2.1 General Safety Information ··········································································································· 4 2.2 Unpacking the System ··················································································································· 5 ® 3. AccuCoat HD15 Overview ··········································································································· 6 3.1 Product Features ····························································································································...
  • Page 3: Preface

    This manual is intended to be a source of information for the operators and technicians who may be installing, inter- ® acting with, or servicing/maintaining Spraying Systems Co. systems and components. This manual contains important safety warnings, installation instructions, operating instructions, troubleshooting, and maintenance information.
  • Page 4: Safety

    Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Spraying Systems Co. equipment will be voided if instructions for installation, operation, and service are not followed. All phases of equipment installation must comply with federal, state, and local codes.
  • Page 5: Unpacking The System

    WARNING OF SHOCK HAZARD To reduce the risk of electric shock, do not open the cover on electrical control panel. For service contact ® Spraying Systems Co. at 1-866-321-2250. WARNING: Plug panels into A GFCI outlet. WARNING: To prevent injury, avoid contact with potentially hot parts. Components can cause severe burns.
  • Page 6: Accucoat ® Hd15 Overview

    HD15 In-Line Heater is an add-on unit that can be paired with many of the Precision Spray Controllers ® offered by Spraying Systems Co. such as AutoJet Technologies 1750+ and 2150+ spray control panels to provide heat to your spray application. The HD15 comes available in a threaded version with push-tube fittings or a sanitary version ®...
  • Page 7 HEATER CONTROL PANELS USED IN KITS: Threaded - 04CHICP1K5301W0—120VAC/1Ph/60Hz, 15A - 04CHICP1K5301W5—230VAC/1Ph/50Hz, 8A Sanitary - 04CHIE115401W0—120VAC/Ph/60Hz, 15A - 04CHIE11K5401W5—230VAC/1Ph/50Hz, 8A STANDARD ENVIRONMENTAL SPECIFICATIONS: • To be installed indoors. • Max. humidity: 90% • Not explosion proof (Non-Ex) • NEMA 4 •...
  • Page 8: System Mounting

    3.3 SYSTEM MOUNTING The HD15 In-Line Heater should be mounted in a convenient location near the spray application. A properly grounded power outlet must be easily accessible. Install wall anchors that are designed to support at least 50 lbs. (22.68 kg) according to the anchor manufacturers’ specifications.
  • Page 9: Spray Control Panel Options

    3.4 SPRAY CONTROL PANEL OPTIONS Spray control modules pair with the optional variable spray mount and provides the means to set operating parame- ® ters and control the functioning of the automatic spray nozzles. AutoJet offers three updated panel models to choose from.
  • Page 10: System Start-Up And Operation

    SECTION 4 SYSTEM START-UP AND OPERATION ® For optimum performance, a recirculating system is required, such as that of the AutoJet SCS Series Pump System or Coating Supply Unit. This will result in more consistent temperature and flow rate which will produce more con- sistent spray patterns.
  • Page 11: Using The Watlow Control Panel

    1) During the ramp cycle, the temperature controller will alternate the display between the normal state and the ramping notification. The ramping notification displays “Attn” in the lower display and “rP1” in the upper display (“Attention; Ramping”). 2) Indicator will become illuminated when power is being provided to the heater. The temperature controller utiliz- es a PID control loop to control the heater.
  • Page 12 Figure 2 Figure 1 SET UP ALARM TYPES/SIDES Alarm Types: • process: alarm set points are set directly • deviation: alarm set points are relative to the control loop’s set point. • Off: no alarm occurs Alarm Sides: Alarm sides allow you to set a high alarm, a low alarm, or both. •...
  • Page 13 RAMPING—The system utilizes a ramping function to minimize over-shooting the temperature setpoint. Every time the system is powered on or the temperature setpoint is changed, a controlled ramp rate from the current tempera- ture to the temperature setpoint takes place. This allows the system to achieve its temperature in a steady manner. - During the ramp cycle, the temperature controller will alternate the display between the normal state and the ramping notification.
  • Page 14 Watlow’s EZ-LINK™ mobile app allows users to easily set up and monitor Watlow® PM PLUS™ and EZ-ZONE® PM controllers via Bluetooth® wireless technology. The app is available free-of-charge from the app stores for phones and tablets, and provides access to the controller’s parameters with fully spelled out names in plain text with help topics that explain each parameter and option.
  • Page 15: Troubleshooting

    SECTION 5 TROUBLESHOOTING If these troubleshooting steps are followed and the system still does not function please contact your local Sales Engi- neer by calling 1-800-95-SPRAY (1-800-957-7729) or call corporate support toll free 1-866-321-2250. 1) CONTROLLER WILL NOT POWER UP – MAIN POWER INDICTOR SWITCH DOES NOT ILLUMINATE. Check to insure power cord is plugged into controller and power outlet and power switch has been turned to “START”...
  • Page 16: Reference Materials

    3) CONTROLLER POWERS UP, HEATER RESPONSE INDICATOR ILLUMINATES, YET SYSTEM DOES NOT HEAT. Check to insure power cord is plugged into controller and power outlet and power switch has been turned to “START”, is in the “ON” position, and is illuminated. Check fuse on internal power rail.
  • Page 17: Suggested System Maintenance

    Sanitary RTD Temperature Sensor – RTD #1 (Process) WR00EVT004 Cable for RTD, orange right angle, M12, 5 meter length CL004759K61 1/2" to 3/4" Tri-Clamp Clamp FRMM5044K12 3/4" Tri-Clamp Gasket ® Please contact your local Spraying Systems Co. sales office to purchase replacement parts.
  • Page 18 Under copyright laws, this manual may not be reproduced in any form, in whole, or in part, without prior written permission from Spraying Systems Co®. This revision supersedes all previous revisions. Every effort has been made to ensure that the information in this manual is accurate at the time of printing.

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