Super systems temperature controller instruction manual (74 pages)
Summary of Contents for Super Systems 9130 Series
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SINGLE-LOOP PROGRAMMABLE TEMPERATURE CONTROLLER SERIES 9130 OPERATIONS MANUAL Super Systems Inc. 7205 Edington Drive Cincinnati, OH 45249 513-772-0060 Fax: 513-772-9466 www.supersystems.com...
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C.P. 76120 Queretaro, Qro. 200336 Phone: +52 442 210 2459 Phone: +86 21 5206 5701/2 http://www.supersystems.com.mx http://www.supersystems.cn Super Systems India Pvt. Ltd. A-26 Mezzanine Floor, FIEE Complex, Okhla Indl. Area, Phase – 2 New Delhi, India 110 020 Phone: +91 11 41050097 http://www.supersystemsindia.com...
Super Systems, Inc. 513-772-0060 Installation Safety Requirements Safety Symbols Various symbols are used on the instrument; they have the following meaning: Caution, (refer to the accompanying documents) Functional earth (ground) terminal! The functional earth connection is required for safety purposes and to ground RFI filters.
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Super Systems, Inc. Wiring It is important to connect the controller in accordance with the wiring data given in this handbook. Take particular care not to connect AC supplies to the low voltage power supply input. Use copper wires for 24V DC power supply to the instrument. Ensure that the wiring of installations comply with all local wiring regulations.
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Super Systems, Inc. Conductive pollution Electrically conductive pollution must be excluded from the cabinet in which the controller is mounted. For example, carbon dust is a form of electrically conductive pollution. To secure a suitable atmosphere in conditions of conductive pollution, fit an air filter to the air intake of the cabinet.
Super Systems, Inc. Chapter 1 - Overview The 9130 is a single loop recipe programmable instrument with an internal timer commonly used on temper and freezer applications. The 9130 can provide automatic PID control of a single loop application using ramps, soaks, events and alarms. In addition to control, the 9130 provides full video recorder capabilities utilized through the color touch screen interface.
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Super Systems, Inc. Approximate Box Dimensions 2.75" x 4" x 4.5" Power Requirements 24VDC, 4 Watts Temperature Range 32˚F - 132˚F Digital Output Rating 300VAC / 1 AMP Analog Output Load Rating 1000 Ohms (Total) Controller Enclosure Rating IP10 – hand protected...
Super Systems, Inc. Mounting The SERIES 9130 Operator Interface mounts into a panel or on a plate by using the enclosed mounting brackets. A rectangular cutout is required; the size of the cutout is determined by the operator interface size.
Super Systems, Inc. Wiring Wiring to the SERIES 9130 eSPP’s operator interface can be done using 232 or 485 to two connectors, comm1 (232) or comm3 (485). The terminal strip on the lower right rear corner of the operator interface is used to connect 24VDC power.
Super Systems, Inc. Pin Out 9130 Pin Out A wiring diagram of the SERIES 9130 controller can be found in Appendix B. Ancillary Items The following items can be included with the SERIES 9130: a flash card, a flash card reader, a touch screen, an RS232 cable, an RS485 cable, a 24V DC DIN rail mount power supply, and a software CD with Configurator, the Configurator manual, TS Manager, and .NET 2.0.
Super Systems, Inc. The following table shows the ancillary items and their part numbers. Part Part Number 3.5" Operator Interface 13498 5.7" Operator Interface 13448 12" Operator Interface 13455 TS Manager/PC Configurator Software 13339 RS485 comms cable for 12.1” and 5.7 “...
Super Systems, Inc. laptop needs to be operating a WINDOWS 98® or higher with Internet Explorer. The default IP address is 192.168.0.200. If you are experiencing problems please call 513-772-0060 and talk with our computer communications personnel. Secondly, the Ethernet port can be used for communications to a SCADA software package.
Super Systems, Inc. The Recipe button will switch to the Program Display. This is a companion display to the status screen and is described below. The Loops button will display the main control loop, Temperature, as well as the timer status and any auxiliary analog inputs.
Super Systems, Inc. The left-pointing green arrow button - - will move the chart’s view backward in time by the specified chart interval. The chart interval button - - will determine the number of hours displayed on the trend chart. The options are: 1 Hour, 2 Hours, 4 Hours, 8 Hours, 12 Hours, or 24 Hours.
Super Systems, Inc. keyboard, where he or she will be able to type in the note; or the user can use the Signature mode, which will allow them to write a note using a stylus. The Data option will show the trend data as a data grid instead of the trend lines on a chart. This...
Super Systems, Inc. The Acknowledge button will acknowledge the alarm. In end of soak most cases, it will be acknowledging . The alarm must be acknowledged to allow the program to go Note – The Acknowledge button is only to the next step.
Super Systems, Inc. Screen is the Auto/Man (Auto/Manual) button. Pressing that button toggles the controller’s mode between Auto and Manual. In the manual mode, pressing the percent output button on the Loops Screen (next to the Auto/Man button) displays a numeric keypad, allowing a % output to control the “loop” in a manual mode to be entered.
Super Systems, Inc. Chapter 2 - CONFIGURATION Menu (Configuration) The Configuration Menu is entered through the Menu key that is part of the four buttons running along the bottom of the Default Display Screen. Pressing the Login key at the bottom of the screen will allow the user to enter a Note –...
SSi code of the day is typically used for in-house configuration prior to shipment. The code can only be provided by Super Systems at 513-772-0060. To select any of the menu options, highlight that item by clicking on it, and click on the Detail button.
Super Systems, Inc. Slave Communications Status This page is a display of the current process variables of each of the slave instruments communicating with the 9130 controller. These values are display-only, and cannot be modified from this screen. There are five possible messages that can occur to describe the instrument communications status.
Super Systems, Inc. Shutdown The Shutdown selection will display a screen asking whether or not to shutdown the interface of the SERIES 9130. When the operator interface is shutdown, the SERIES 9130 controller is still functioning. IT can be monitored by connecting the ETHERNET connection to a laptop computer, using Internet Explorer, and assigning a legitimate IP address.
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Super Systems, Inc. This is a smart time feature that allows Process Loop to use PB only without Reset until the Process Variable drops below the percent output set under this category. It is used to eliminate overshoot. must The Output percentage selected under this category be above the normal operating output percentage of the furnace at heat.
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Super Systems, Inc. The limited is the values set in the upper and lower limits fields. The unlimited would be what is calculated before limiting. For a big setpoint change, the calculations may compute 150% output, but the true output is limited to the upper limit.
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Super Systems, Inc. 100.0 99.0 99.0 98.0 97.0 Then the value for the Positive Output Accumulator after five seconds will be (100.0 + 99.0 + 99.0 + 98.0 + 97.0) or 493.0. To reset the Positive Output Accumulator, simply click Edit while the Positive Output Accumulator is highlighted and confirm the reset.
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Super Systems, Inc. Process Variable and Setpoint PID Parameter Calculation Manual Control of Output Heating and Cooling Calculation RAW OUTPUT Cooling: -100% to 0% Heating: 0% to 100% The Heat+Cool Deadband will be applied in determining whether simultaneous heating and cooling are permitted.
Super Systems, Inc. Stopped Recipe Stops Control This setting specifies whether or not the control will stop when a recipe is not running. If the setting is “Yes”, the control will stop when a recipe is not running. If the setting is “No”, the operation of the control will not be affected by a stoppage of the recipe.
Super Systems, Inc. Recipe Edit 24-step “blank” (NO-OP) program that is loaded up when the screen is first displayed as the desired program number. This will save the “blank” recipe to the desired recipe number location. The Return button will return the user to the menu screen.
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Super Systems, Inc. Once a new trench chart file has been created, or one has been opened, trend lines can be added, modified, or deleted. Add will add a new trend line to the file. Edit will allow the user to edit the information for a specific trend line.
Super Systems, Inc. Communications Setup Warning: Changes to this screen should not be made without consulting SSi at 513-772-0060. This screen will show the Ethernet and RS-232/RS-485 communications information for the 9130 controller. IP Address the controller's NOTE: This screen option is for changing...
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Super Systems, Inc. 4800 28800 115200 9600 38400 Host 485 Mode This will set the mode for RS-485 communications. This is necessary if the Touchscreen will be communicating through the Com ports. This setting is fixed at Modbus. Host 485 Address This will set the address for RS-485 communications.
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Super Systems, Inc. The Return button will return the user to the menu screen. Series 9130 Operations Manual Rev G...
Super Systems, Inc. Slave Instrument Setup WARNING: This screen should not be changed without consulting SSi at 513-772-0060. This screen will allow the user to configure up to twenty-five (25) slave instruments through the 9130 controller. To set up a slave instrument, highlight the instrument number and click on the Edit button.
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Super Systems, Inc. 9200 LP3 9100 LP2 Eurotherm 2704 lp1 Eurotherm 2704 lp2 Eurotherm 2704 lp3 VC BASE 1 VC BASE 2 VC BASE 3 VC BASE 4 AIPC ...
Super Systems, Inc. Zone Assignments WARNING: This screen should not be changed without consulting SSi at 513-772-0060. *Only used when running recipes *Slave Instrument Setup must be configured prior to Zone Assignment setup * Temperature zones link instruments to Temperature Setpoints...
Furnace Setup The Furnace Setup menu option is an administrative access only option. Do not make any adjustments on the screen without first contacting Super Systems, Inc at 513-772-0060. Date and Time This value is the current date and time on the 9130 controller only (not the local computer or the touch screen, if applicable).
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Super Systems, Inc. Cascade Inhibit Note: This field is only applicable if the controller is in Cascade mode . This will turn cascade control on or off. When inhibit = enabled, the 9130 functions as a multi-loop controller with three control loops. The options are: enabled or disabled.
Super Systems, Inc. Quench Transfer Time Configuration This option will allow the user to set what will trigger the transfer from the quench cycle. The options are: Event 2 Active Time, or Event 1 Active to Event 2 Active. PV Switch Action This field will select the action for the PV switch.
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Super Systems, Inc. Input 3 Value Percent Output 1 Value Percent Output 2 Value Percent Output 3 Value Alarm Type This value is the type of alarm used. Options are: Process High Process Low Band, Normally Open Band, Normally Closed...
Super Systems, Inc. Relay Assignments The 9130 controller has the option of using eight relay outputs, as well as eight relay outputs for four additional modules. All of the relays have a positive common terminal and independent negative terminals. All of the relays are...
Super Systems, Inc. Analog Input Setup The 9130 controller has three analog inputs. Each of the inputs comes with a factory default configuration dependent on the application. It can be modified prior to shipment to your facility or in the field by a technician or qualified/trained person with the proper security code.
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Super Systems, Inc. Decimal Point Location This is the decimal point location value. This will affect the PV value and the location of the decimal when it is displayed. Clicking on this value will display an input box from which the user can select a new value.
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Super Systems, Inc. Example (when OPEN INPUT is set for 1 trip point): In this example when this input's PV goes below 10 then the displayed value will be forced to ZERO. IF it cannot or does not go below 10 then the forced value will never happen.
Super Systems, Inc. Analog Output Setup The 9130 controller has the option of two (2) analog outputs. The outputs are ranged for a 4 – 20 milliamp signal or a 0 – 20 milliamp signal. Each output comes with a factory default configuration dependent on the application.
Super Systems, Inc. Alarm Polarity This option will allow the user to set up the polarity of the alarms, or determine whether the Normally Closed option or the Normally Open option makes the alarm active. The alarms to configure are: Programmer Alarm, Alarm 1, Alarm 2, and Alarm 3.
Currently, the menu options for the SSi Special user are the same as the Administrator menu . The SSi Special code changes every day and must be received from Super Systems at 513-772-0060. Web Change Enable This option will determine if changes can be made over the 9130’s web page. The options for this are: Enable or Disable.
Super Systems, Inc. Example: If Supervisor is selected, then only a supervisor-level or higher can modifying CO Factor or H Factor. Clicking on the Operator button will allow the user to modify which menu options the operator-level users will have access to.
Super Systems, Inc. The first screen shows that five separate curves can be edited. Selecting one of Curve 1-5 and pressing Edit will display the screen where new curves can be assigned. The type can be toggled between Linear and None.
Super Systems, Inc. Integral Preset This is the integral preset value. This field provides an offset for the starting point for PID control, also referred to as “Load Line” or “Manual Reset”. The range is –32768 to 32767. High Limit This is the high limit value.
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Super Systems, Inc. Zero Calibration To perform a zero calibration, click on the “Zero” option - The circle will be filled in with a dot for the selected option. The millivolt range for the input will need to be set so that the span values are correct.
Super Systems, Inc. the “Value” is showing 1696.4 °F, then the “Offset” would be set to 3.6. If 1700 °F is being sourced, and the “Value” is showing 1702.3 °F, then the “Offset” would be set to -2.3. Click on the Calibrate button to begin the calibration.
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Super Systems, Inc. To perform a span calibration, click on the “Span” option - The circle will be filled in with a dot for the selected option. For a span calibration, the recommended value is 90 % of the full range. For example, if the range is 80 mV, then the span should be 72 mV.
Super Systems, Inc. Cold Junction Current Temp New Temp of Source Temp Displayed Temp Difference Adjustment of Terminals Terminals 1700 1711 11 High In this situation, the displayed temperature on the main screen is 11° higher than the sourced input.
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Super Systems, Inc. Programmer Alarm Text This option will allow the user to modify the text for Programmer Alarm 1 – Programmer Alarm 99. Programmer alarms are internal, non-modifiable alarms that are triggered when there is a certain condition in the 9130 programmer. Each alarm is initially labeled by the text “User Alarm #.”...
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Super Systems, Inc. Communications Setup This menu option will allow the user to determine how the Touchscreen will communicate with the 9130 instrument. The Media option will be the type of connection the Touchscreen is using to connect to the 9130. The options are: ...
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Super Systems, Inc. Datalogging Setup Note – Contact Super Systems before making any changes on this screen, since any changes made can have an adverse effect on the data being displayed This menu option will allow the user to modify which registers in the 9130 will be used as datalog data.
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Super Systems, Inc. Alarm Text This menu option will allow the user to configure the text for the three main alarms on the 9130. Highlight the alarm to be changed and click on the Edit button. This action will display the on-screen keyboard, which will allow the user to modify the alarm text.
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Super Systems, Inc. Read/Write Data This menu option is protected by the SSi special passcode. Contact SSi at 513-772-0060 to obtain this passcode before making any changes. This menu option is used mainly for technical support reasons. It will read the registers from the 9130 and display those registers on the screen.
Super Systems, Inc. A/I Module Offset Correction The Analog Input module offset correction menu option gives the user the ability to offset any input on any A/I module for up to forty (40) inputs. Input correction curves can also be applied to inputs 1 through 40. The offset can be in degrees + or -, and it is typically used to compensate for incorrect T/C wires.
Super Systems, Inc. T/C Correction Curves This menu option will allow the user to set up to three TC correction curves for the 9130 controller, as well as three auxiliary correction curves. Clicking on the desired curve will display the curve edit form.
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Super Systems, Inc. Read 1 Register, Read 2 Register, Read 3 Register The Read Register field will be the register in the 9130 controller that the instrument will read from. The range is 0 – 32767. Read 1 Count, Read 2 Count, Read 3 Count The Read Count field will be the number of successive registers to read.
Super Systems, Inc. Data The Process Variable (PV), Setpoint (SP), and Output (Out) can be set up from this screen. Select the desired option from the drop-down list to configure those settings. Offset The Offset field is the instrument’s register offset. The range is 0 –...
Super Systems, Inc. The “Limited Relay” option will allow the user to limit the output value while the controller is controlling the furnace. Normal operation will typically use 100 % output. When the limited relay option is selected, the “Tuning Delta” button will be displayed. When the Relay option is selected, the “Tuning Delta” button will be hidden.
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Super Systems, Inc. Start mode determines how the timer starts when enabled. Start on enable = the timer will start counting when the start button has been selected from the Status or Loops display and confirmed by selecting Yes.
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Super Systems, Inc. End Control determines what happens to the temperature control output when the timer is completed. No Change = this will have no change on the temperature control output once the timer is complete. (default setting) ...
Super Systems, Inc. Instrument Calculation The Instrument Calculation menu allows programming code-like lines to be executed at a variable time Note – It is important to contact Super Systems at 513-772-0060 before creating or interval per step. modifying any Instrument Calculation customization General Description The Instrument Calculation allows for fifty (50) lines of program and fifty (50) program variables.
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Super Systems, Inc. QUE 3 1129 V1 This example will send the value of V1 to register 1129 on instrument 3. The “RLY” is used to control a relay if the relay assignment is 999. The “RLY” must be followed by a variable which is the relay number (1 –...
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Super Systems, Inc. Series 9130 Operations Manual Rev G...
Super Systems, Inc. Chapter 3 – Configurator 2.0 Menus The following section will detail the menus that are found with the Configurator 2.0 software for the 9130 controller. Slave Instruments This page is a display of the current process variables of each of the slave instruments Note –...
Super Systems, Inc. Manual Event Control The Manual Event Control menu option shows the user all of the events (0 – 15) and their current status. It also allows the user to manually control the status of any event by clicking on the value. A...
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Super Systems, Inc. Dual – This has two output relays which can increase and decrease to achieve your SP. Single – This has one relay which works in only one direction to achieve your SP. Direct - If the PV - SP equals a positive number and the output would bring the PV down toward setpoint that is direct.
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Super Systems, Inc. Switch Point PID 2 -> 3 This is the PID Switch Point field. This is used in conjunction with the PV Switching feature. See the Switching section for more information. The range is –300 to 4000. NOTE: PID switch points are based on Temperature PV, Setpoint or Ramp Temperature.
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Super Systems, Inc. The Positive Output Accumulator is the sum of the positive outputs (given in percentages up to one decimal place) measured each second. Therefore, if the following outputs are recorded over five seconds: Output (in %) Second Passed 100.0...
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Super Systems, Inc. Process Variable and Setpoint PID Parameter Calculation Manual Control of Output Heating and Cooling Calculation RAW OUTPUT Cooling: -100% to 0% Heating: 0% to 100% The Heat+Cool Deadband will be applied in determining whether simultaneous heating and cooling are permitted.
Super Systems, Inc. Stopped Recipe Shuts Down Control This setting specifies whether or not the control will stop when a recipe is not running. If the setting is “Yes”, the control will stop when a recipe is not running. If the setting is “No”, the operation of the control will not be affected by a stoppage of the recipe.
TCs that can hold the program if it’s out of band. Port Setup Port setup is the communications definitions for the controller. Please contact Super Systems Inc. for strongly more information regarding port setup. It is recommended that none of the settings be modified without technical support from Super Systems Inc.
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Super Systems, Inc. This value will allow the user to select the slave instrument type. List of Instruments The following is the list of instruments available as slave instruments: SSi AC20 [T]Eurotherm 2500 SSi Quad AO2 Carbpro E v3.0 [A]Yokogawa 750 Unipro v3.5...
Do not make any adjustments on the screen without first Note for contacting Super Systems, Inc. at 513-772-0060. controllers with Cascade control: When in cascade mode, the 9xxx treats loop 2 as the furnace loop and loop 3 as the load loop.
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Super Systems, Inc. End of Quench Event Tells the programmer which event to signal end of quench (related to which relay it is assigned). The list of possible values is: 0 – 14. Quench Speed Event Tells the programmer which event will signal the quench speed. The list of possible values is: 0 – 14.
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Super Systems, Inc. Cascade Inhibit Note: This field is only applicable if the controller is in Cascade mode . This will turn cascade control on or off. When inhibit = enabled, the 9130 functions as a multi-loop controller with three control loops. The options are: enabled or disabled.
Super Systems, Inc. PV Switch Action This field will select the action for the PV switch. When an instrument in configured for PV switching, the controller will use the “low” source when the PV signal is below the PV Switch Value; and it will use the “high”...
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Super Systems, Inc. The values in the second (bottom) list box are: Process High Process Low Out of Band In Band Outside Deviation Within Deviation Hysteresis This value is the Hysteresis value. The Hysteresis is a set number that works with the alarm to help control a motor or pump longer to reach a set amount to come back into band before it will shut off motor or pump.
Super Systems, Inc. Thermocouple Check Source 1 – Source These are the values for the first, second, and third source. The options are: not used, Instrument 1 – Instrument 27, n/a, or Input 3 – Input 1. Tolerance Band This is the tolerance band for the thermocouple.
Super Systems, Inc. Event 2 Timer Running Event 3 Timer Complete Event 4 Load TC Deactivated Event 5 Alarm Combination The “Alarm Combination” option will allow the user to select the specific combination of alarms to use. Analog Input Setup The 9130 controller has three analog inputs.
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Super Systems, Inc. Initial Scale This is the initial scale value. This could also be referred to as the starting value. For example, the initial value is the value when 0 volts is on the selected input; or on a 4-20 mA input, it would be the value at the selected input of 4 mA.
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Super Systems, Inc. Example (when OPEN INPUT is set for 1 trip point): In this example when this input's PV goes below 10 then the displayed value will be forced to ZERO. IF it cannot or does not go below 10 then the forced value will never happen.
Super Systems, Inc. Use Input Correction Curve This option will allow the user to use a correction curve on the input. The options are No or Yes. Analog Output Setup The 9130 controller has the option of two analog outputs. The outputs are ranged for a 4 –...
Super Systems, Inc. Current Selection Provides the option of 4-20 mA or 0-20 mA control. Clicking on this value will display an input box with a drop-down list from which the user can select either of the two values listed above.
IP Address, IP Address Mask, and the IP Address Gateway of the 9130 controller. Modification of the screen should not be done without contacting Super Systems Inc. This page allows the user to change the IP Address, IP Address Mask, and IP Address Gateway of the 9130 controller.
Super Systems, Inc. Hold Instrument Number Clicking on this value will display an input box from which the user can select a new value. The range is 0 to 25. Hold Minimum PV Clicking on this value will display an input box from which the user can select a new value.
Super Systems, Inc. Alternate PID Setup The Alternate PID Setup menu option allows for up to 16 sets of PID values to be used on all two loops via the programmer. This menu option is typically used for vacuum applications with the programmer.
Super Systems, Inc. SSi Analog Input Setup The SSi Analog Input Setup menu option allows the user an input selection of three inputs per module, and three input corrections per module. There are eight modules available. It is configurable for voltage of T/C (universal input), and it is typically used for Load T/Cs and Auxiliary Flow Meters.
Super Systems, Inc. Input 2 – terminals 29 and 30 Input 3 – terminals 27 and 28 Output 1 – terminals 24 and 25 Output 2 – terminals 25 and 26 Calibrate Aux Analog Input NOTE: This section details how to calibrate an SSi analog input board, not the 9130 inputs themselves. For instructions on calibrating the 9130 inputs through configurator, see the 9130 User Calibration section.
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Super Systems, Inc. 40 mV 40 mV 20 mV 20 mV 4-20 mA 1.28V 4-20 mA (62Ω) 1.28V Zero Calibration To perform a zero calibration, click on the “Zero” option - The circle will be filled in with a green dot for the selected option.
Super Systems, Inc. Note: This function is The Set Nominal button will set calibration values to their theoretical values. factory default calibration . This function would be useful if the user wished to restart a calibration from scratch. A progress bar will be displayed along the bottom of the screen giving the progress of the calibration.
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Super Systems, Inc. Step 1. Zero then Span Calibration. The second screen (zero/span calibration), and all of the subsequent screens, will allow the user to zero and span the inputs and outputs for the 9130 vacuum controller (cold junction will be completed as a final step).
Super Systems, Inc. Step 2. Cold Junction Calibration. NOTE: Perform zero and span calibrations (see previous section) before following this procedure. The “Cold Junction” option will allow the user to perform a cold junction trim on the 9130 analog input board.
Super Systems, Inc. PV Switch Value This is the switch value. This is the value that will determine when the switch happens. The range is -300 – 30000. PV Switch Hysteresis This is the hysteresis for the switch. This will help prevent the 9130 from potentially switching back and forth between the two signals.
Super Systems, Inc. NOTE: Curves are interpolated between points in order to provide a smooth transition between those points. For example: Point Temp Error In the above setup, temperatures would read as follows: Actual Displayed Temperature Temperature 150.5 251.5 Generic Instrument Setups The generic instrument’s data will be stored in...
Super Systems, Inc. Configure Generic Instruments This screen is where the user can configure the main sections for each generic instrument. The drop-down box in the top left will select the generic instrument to set up. The options are: Instrument 1 – Instrument 16.
Super Systems, Inc. Configure Block Writes This screen will allow the user to configure up to five (5) block writes for the instruments. The Instrument field is the instrument to use the write for. The range is 0 – 32.
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Super Systems, Inc. Abort button will simply abort the calibration process Each column for the PID settings relates to the button below it. For example, the second column is the PID settings for the Critically Damped values. The user can accept only one set of numbers. To select a set of values, click on the corresponding button.
The Instrument Calculation menu allows programming code-like lines to be executed at a variable time Note – It is interval per step. important to contact Super Systems at 513-772-0060 before creating or modifying any Instrument Calculation customization General Description The Instrument Calculation allows for fifty (50) lines of program and fifty (50) program variables. Program variables allow for storage on intermediate results of calculations.
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Super Systems, Inc. Variables must be followed by an equal sign (=) and then an expression. The expression can be a simple assignment (V1 = 3) or a variable operation variable as described below (V1 = M225 * 0.1). MUST Keywords be entered in capital letters only.
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Super Systems, Inc. 11 / 4 = 2.75 11 % 4 = 2 (The .75 will not be returned) Calculation Time (0 = Disabled) This is the calculation time for the calculations. This will specify the delay between executing a line. Each line has the same delay between them, even if they are blank.
Super Systems, Inc. Chapter 4 - SERIES 9130 Opcodes Programmer Description The SERIES 9130 Recipe Programmer provides a convenient operator interface and recipe programmer. The programmer uses enhanced opcodes that reduce the number of steps required for a program. Each step may consist of: an opcode, a temperature value column, an atmosphere value column, and an option value column.
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Super Systems, Inc. Deviation and Temperature Band), A. + Dev, T. + Dev (Atmosphere + Deviation and Temperature + Deviation), A. + Dev, T. – Dev (Atmosphere + Deviation and Temperature – Deviation), A. – Dev (Atmosphere – Deviation), A. – Dev, T. Bnd (Atmosphere – Deviation and Temperature Band), A. – Dev, T. + Dev (Atmosphere –...
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Super Systems, Inc. The Delay Time is from 1 – 500 seconds. Temperature Value Column Atmosphere Value Column Option Value Column GHSOAK Wait Limit Soak Time This is a guaranteed soak high opcode. The temperature process value must be below the deviation band to allow the soak timer to run.
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Super Systems, Inc. Temperature Value Column Atmosphere Value Column Option Value Column GLZDELAY Delay Time This is a guaranteed low short delay opcode for a zone. The temperature process value must be below the deviation band to allow the delay timer to run. If the temperature process value goes out of the deviation band, then the delay timer will stop and wait until the temperature process value comes back into the deviation band before starting up again.
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Super Systems, Inc. Temperature Value Column Atmosphere Value Column Option Value Column GZ_SOAK Soak Time This is a guaranteed soak opcode for a zone. The temperature process value must be within the deviation band to allow the soak timer to run. If the temperature process value goes out of the deviation band, then the soak timer will stop and wait until the temperature process value comes back into the deviation band before starting up again.
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Super Systems, Inc. Temperature Value Column Atmosphere Value Column Option Value Column ID_INQ ID Number Value Option LIMIT This opcode is used to compare the ID value to the value in the temperature data. The opcode BRANCH immediately following this opcode sets a time limit on the wait. A opcode immediately following this opcode can be used to change the program flow based on the inquiry results.
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Super Systems, Inc. Temperature Value Column Atmosphere Value Column Option Value Column LTC_SET T/C Map T/C Map Load TC Enable This opcode sets the active load T/C map for the furnace. Checking the box next to the T/C number selects the T/C.
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Super Systems, Inc. MEVT_OUT_2 Temperature Setpoint Event Mask Event ON/OFF Bitmap This opcode will set multiple output events 32 through 47. The Temperature Setpoint is an optional setpoint to send down. The range is -301 (disable) – 30000. Note – Even The Event Mask is the events to enable, which is the events affected.
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Super Systems, Inc. Temperature Value Column Atmosphere Value Column Option Value Column NO-OP This is a no operation code, and it does nothing. It is used as a place holder on programs that are less than 24 steps. PIDLOAD Loop 2 Loop 1 This opcode will load an alternate PID set from the controller memory.
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Super Systems, Inc. Series 9130 Operations Manual Rev G...
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Super Systems, Inc. Temperature Value Column Atmosphere Value Column Option Value Column RAMP Temperature Setpoint N/A Time This opcode changes the temperature set point linearly over time. The Temperature Setpoint is the setpoint to send for the temperature process variable. The range is -301 (disable) –...
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Super Systems, Inc. Temperature Value Column Atmosphere Value Column Option Value Column SET_GEN_FLOW Multiplier (optional) Air/Gas Ratio (optional) Total Endo Flow This opcode will set the flow rate. The Multiplier is the multiplier for the flow. The range is -3.01 (disable) – 3.20.
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Super Systems, Inc. Temperature Value Column Atmosphere Value Column Option Value Column TC_CHK Source 1 Source 2 Source 3 This opcode will check a TC. Source 1 will determine the first source to check. The options are: Not Used, Instrument 1 – Instrument 25, and Input 1 –...
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Super Systems, Inc. Temperature Value Column Atmosphere Value Column Option Value Column Z_SETPT Temperature Setpoint N/A Option This opcode is used to set the temperature set point for a zone. The Temperature Setpoint is the setpoint to send for the temperature process variable. The range is -301 (disable) –...
Super Systems, Inc. Wait When using the option wait with a set point Opcode, the recipe will not advance to the next step until the PV value falls within the wait limit band. The wait limit band is defined as Set Point plus/minus the active tolerance.
Super Systems, Inc. Wait Down When using the option wait down with a set point opcode, the recipe will not advance to the next step until the PV value reaches or falls below the set point. The recipe will then continue to the next step.
Super Systems, Inc. Wait in a Guaranteed Soak During a guaranteed soak in a recipe the timer will continue to count down while the PV value is within the wait limit band. If the value of the PV moves outside of this range, the timer will pause until the PV value falls back within the wait limit band.
Super Systems, Inc. Guarantee High Assignment An opcode with a GH prefix stands for guarantee high. During a recipe, a guarantee high will allow the recipe timer to run only while the PV is at or below the upper limit. The upper limit is the value of the set point plus the wait limit.
Super Systems, Inc. Guarantee Low Assignment An opcode with a GL prefix stands for guarantee low. During a recipe, a guarantee low will allow the recipe timer to run only while the PV is at or above the lower limit. The lower limit is the value of the set point minus the wait limit.
Super Systems, Inc. Chapter 5 – Applications Information Default Values SERIES 9130 Factory defaults June 28, 2011. Parameter Default Factory Setting Customer Setting Host 232 baud 19200 Host 232 Mode Modbus/DF1 Master Host 232-2 baud 19200 Host 232-2 Mode Modbus...
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Super Systems, Inc. Setpoint lower limit, all -9999 Setpoint upper limit, all 29999 Event hold none Event hold polarity all N.O. Hold instrument none Hold PV min 2000 Hold PV max Event run None (-1) Event reset None (-1) Slave Instrument setups...
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Super Systems, Inc. Parameter Default Factory Setting Customer Setting Analog Output 1 Assignment Loop 1 inc Analog Output 1 offset Analog Output 1 Range Analog Output 2 Assignment PV1 retrans Analog Output 2 offset Analog Output 2 Range 3000 Relay 1 Assignment...
Super Systems, Inc. Sample Event Assignments Events can be assigned to cycle any relay on and off. In the example below, Event 6 could cause a buzzer to go off or a light to turn on, signaling the end of a cycle. However, this is strictly an example. Events are customizable per the system.
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Super Systems, Inc. Synchronization will pull all Log Data, Chart Templates, Notes, and Devices that were entered on the screen onto the computer that is running TS Manager. The data will be stored in the TSManager directory under the screen name.
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Super Systems, Inc. Flash Card Synchronization When synchronizing from a flash card, the flash card needs to be retrieved from the touch screen. The screen should be turned off before pulling the flashcard. The storage location of the flash card should be...
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Super Systems, Inc. instrument. In the “Upload Charts to Screen” section, the drop-down list has the options for “All Templates” or “Selected Templates”. Click on the Upload button to upload the desired chart files. This feature is useful if the user modifies the chart files on the local computer and wishes to update the chart files on the touch screen without having to enter the modifications again.
Super Systems, Inc. Slave Instrument Mapping The following tables can be used as a reference for retrieving information such as the PV, setpoint, etc from a slave instrument. The slave instrument information will have a base offset based on the instrument number that is assigned.
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Super Systems, Inc. Controller Source Write Read Write Scale Description Location Register Scale UDC 3300’s %C Actual (Modbus Mode) %C Setpoint Probe Temperature Probe Millivolts %C Percent Output CO Factor or Equivalent H Factor or Equivalent Controller Source Write Read...
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Super Systems, Inc. Controller Source Write Read Write Scale Description Location Register Scale Eurotherm 2404 %C Actual (Modbus Mode) %C Setpoint 11073 Probe Temperature 11062 Probe Millivolts %C Percent Output CO Factor or Equivalent H Factor or Equivalent Controller Source...
Super Systems, Inc. Controller Source Write Read Write Scale Description Location Register Scale Series 9200 Loop 1 %C Actual %C Setpoint Probe Temperature Probe Millivolts %C Percent Output CO Factor or Equivalent H Factor or Equivalent Temperature Instruments Controller Source...
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Super Systems, Inc. Controller Source Write Read Write Description Location Register Scale Scale Dualpro Loop 1 Temperature Controller Actual (MMI Mode) Temperature Controller Setpoint Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Dualpro Loop 2...
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Super Systems, Inc. (MMI Mode) Temperature Controller Setpoint Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale 10Pro Slave or E Temperature Controller Actual Slave (MMI Mode) Temperature Controller Setpoint Temperature Controller Percent Output Controller...
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Super Systems, Inc. Controller Source Write Read Write Description Location Register Scale Scale Eurotherm Loop 1 Temperature Controller Actual (Modbus Mode) Temperature Controller Setpoint Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Eurotherm Loop 2...
Super Systems, Inc. Sample 9130 Configuration Revision Revision 1.02 PID Loop 1 Setup Prop Band (0 for On/Off) 0.3 Reset 3.99 Rate 0.06 Mode Single Reverse Integral Preset Cycle Time Setpoint Change Limit Low Limit High Limit 0 set point stops control...
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Super Systems, Inc. Reset 0.32 Rate 0.30 Mode Dual Reverse Integral Preset Cycle Time Setpoint Change Limit Low Limit High Limit 0 set point stops control IN1 high input shuts down ctrl IN2 high input shuts down ctrl IN3 high input shuts down ctrl PID auto switch Switch Point PID 1->2...
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Super Systems, Inc. Zone 2 Assignment Temp Instrument Loop 1 Temp Zone Number Default Zone Offset, temp Zone 3 Assignment Temp Instrument Loop 1 Temp Zone Number Default Zone Offset, temp Zone 4 Assignment Temp Instrument Loop 1 Temp Zone Number...
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Super Systems, Inc. Date and Time invalid Default Hold Time Clear events/end of recipe Wait Limits Temp Wait Limit Furnace Name Furnace Name Temper 1,2, & 3 PV1 Name Alarm 1 Setup Setpoint 9999 Alarm Type PV1 proc high Hysteresis...
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Super Systems, Inc. Relay 6 event 3 Relay 7 alarm 1 Relay 8 alarm 2 Input 1 Setup Input Type Filter Time Initial Scale Full Scale 2550 Decimal Point Location Open Input up scale Input Offset Trip Point 1 Setpoint...
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Super Systems, Inc. Input Offset Trip Point 1 Setpoint Trip Point 1 Force Value Trip Point 1 Direction input above setpoint Trip Point 2 Setpoint Trip Point 2 Force Value Trip Point 2 Direction input above setpoint High Input Limit Setpoint...
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Super Systems, Inc. Event for Program Run Event for Program Reset Event 0 Event 1 Event 2 Event 3 Event 4 Event 5 Event 6 Event 7 Event 8 Event 9 Event 10 Event 11 Event 12 Event 13 Event 14...
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Super Systems, Inc. Vac 32 Alternate PID 1 Setup Prop Band (0 for On/Off) Reset 0.10 Rate 0.00 Integral Preset High Limit Low Limit -100 Alternate PID 2 Setup Prop Band (0 for On/Off) Reset 0.10 Rate 0.00 Integral Preset...
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Super Systems, Inc. Prop Band (0 for On/Off) Reset 0.10 Rate 0.00 Integral Preset High Limit Low Limit -100 Alternate PID 8 Setup Prop Band (0 for On/Off) Reset 0.10 Rate 0.00 Integral Preset High Limit Low Limit -100 Alternate PID 9 Setup...
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Super Systems, Inc. Rate 0.00 Integral Preset High Limit Low Limit -100 Alternate PID 14 Setup Prop Band (0 for On/Off) Reset 0.10 Rate 0.00 Integral Preset High Limit Low Limit -100 Alternate PID 15 Setup Prop Band (0 for On/Off) Reset 0.10...
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Super Systems, Inc. High Limit Low Limit -100 Alternate PID 20 Setup Prop Band (0 for On/Off) Reset 0.10 Rate 0.00 Integral Preset High Limit Low Limit -100 Alternate PID 21 Setup Prop Band (0 for On/Off) Reset 0.10 Rate 0.00...
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Super Systems, Inc. Analog Input 1 Setup Input type 0 Input type 1 Input type 2 Input 0 Correction not used Input 1 Correction not used Input 2 Correction not used Analog Input 2 Setup Input type 0 Input type 1...
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Super Systems, Inc. Input type 1 Input type 2 Input 0 Correction not used Input 1 Correction not used Input 2 Correction not used Analog Input 8 Setup Input type 0 Input type 1 Input type 2 Input 0 Correction...
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Super Systems, Inc. Input 31 Input 32 Input 33 Input 34 Input 35 Input 36 Input 37 Input 38 Input 39 Input 40 Input 0 Correction not used Input 1 Correction not used Input 2 Correction not used Input 3 Correction...
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Super Systems, Inc. Input 34 Correction not used Input 35 Correction not used Input 36 Correction not used Input 37 Correction not used Input 38 Correction not used Input 39 Correction not used PV Switching PV Switch value PV Switch Hysteresis...
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Super Systems, Inc. Curve 2: Point 2 Offset 0.000 Curve 2: Point 3 Temp Curve 2: Point 3 Offset 0.000 Curve 2: Point 4 Temp 1000 Curve 2: Point 4 Offset 0.000 Curve 2: Point 5 Temp 1200 Curve 2: Point 5 Offset 0.000...
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Super Systems, Inc. Block Write 4 Data Start Block Write 4 Data Target Block Write 4 Count Block Write 5 Instrument Block Write 5 Interval Block Write 5 Data Start Block Write 5 Data Target Block Write 5 Count Block Write 6 Instrument...
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Super Systems, Inc. Block Write 13 Interval Block Write 13 Data Start Block Write 13 Data Target Block Write 13 Count Block Write 14 Instrument Block Write 14 Interval Block Write 14 Data Start Block Write 14 Data Target Block Write 14 Count...
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Super Systems, Inc. IP Address 5 Port IP Address 6 Octet 1 IP Address 6 Octet 2 IP Address 6 Octet 3 IP Address 6 Octet 4 IP Address 6 Port IP Address 7 Octet 1 IP Address 7 Octet 2...
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Super Systems, Inc. IP Address 14 Octet 4 IP Address 14 Port IP Address 15 Octet 1 IP Address 15 Octet 2 IP Address 15 Octet 3 IP Address 15 Octet 4 IP Address 15 Port IP Address 16 Octet 1...
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Super Systems, Inc. Curve 1: Point 6 Offset -6.000 Curve 2: Point 7 Temp 9999 Curve 2: Point 7 Offset 0.000 Curve 2: Point 8 Temp 9999 Curve 2: Point 8 Offset 0.000 Curve 2: Point 9 Temp 9999 Curve 2: Point 9 Offset 0.000...
Super Systems, Inc. 9130 Analog Input Board Jumper Settings The 9130 analog input boards are initially set up with the following configuration: Input 1 – Temperature/Thermocouple In order to change these settings, the following steps must be taken: 1. If necessary,...
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11. From the Analog Input Setup menu screen, select the appropriate input and change the T/C Type to the correct type Contact Super Systems Inc at 513-772-0060 if there are any questions or problems. Series 9130 Operations Manual Rev G...
Limited Warranty for Super Systems Products: The Limited Warranty applies to new Super Systems Inc. (SSI) products purchased direct from SSI or from an authorized SSI dealer by the original purchaser for normal use. SSI warrants that a covered product is free from defects in materials and workmanship, with the exceptions stated below.
Super Systems, Inc. Revision History Rev. Description Date MCO # Initial Release 06-28-2011 2090 Added clarification of TC correction curve 10-21-2016 2120 point interpolation, PID switchpoints, and deadband. Corrected Cold Junction calibration instructions, added calibration video link, added note about PIDLOAD...
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