Best GENIUS Compact Operator And  Maintenance Manual

Best GENIUS Compact Operator And Maintenance Manual

Optical sorter
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PRE-INSTALLATION FAX BACK CONFIRMATION CHECKLIST
Please return this completed form back to BEST
FROM : ..........................................................................(your company)
GENIUS Camera Sorter with serial number .....................was delivered at our premises on
......................................(date).
ITEM
- packed equipment : visible damage from the outside?
- equipment unpacked?
- unpacked equipment: visible damage?
- all items from packing list present?
- GENIUS Compact sorter unit mechanically installed?
- optical laser box (option) mounted?
- infeed shaker positioned?
- accept/reject shaker(s)/belt(s) positioned?
- infeed shaker electrically wired to GENIUS Compact?
- accept/reject shaker(s)/belt(s) electrically wired to GENIUS Compact?
- electrical connection 3 x 400V (+neutral and earthing) available?
- separate electrical connection cooling unit available? (option)
- piping air pressure supply: 3/4" (inch) connection?
- piping water supply (for optional bull nose)?
- piping cooling water to/from optional cooling unit: 3/4" (inch)?
- infeed conveying equipment installed?
- accept conveying equipment installed?
- reject conveying equipment installed?
- mechanical test of production line?
- product available?
Responsible person in the factory during installation : .......................................
I, .......................................... hereby declare that the above status description is correct and that the
GENIUS
Compact
.............................. (date).
© BESTnv
is
ready
for
commissioning
by fax, after the pre-installation of the GENIUS Compact
nv
→ fax number : + 32 16 396 390
by
the
date & signature :..............................................
STATUS
YES / NO
□ □
□ □
□ □
□ □
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□ □
□ □
□ □
□ □
Service
department
BEST
nv
on:

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Summary of Contents for Best GENIUS Compact

  • Page 1 PRE-INSTALLATION FAX BACK CONFIRMATION CHECKLIST Please return this completed form back to BEST by fax, after the pre-installation of the GENIUS Compact → fax number : + 32 16 396 390 FROM : …………………………..………………..………………….(your company) GENIUS Camera Sorter with serial number ………………...was delivered at our premises on ……………………………..…(date).
  • Page 2 Pre-installation checklist/ Confirmation fax We would be most grateful if you could please fax this checklist to us when all relevant items have been taken care of. The installation engineer can only leave for your company after we have received this completed and signed checklist, confirming that all is ready for the installation.
  • Page 3 OPERATORS & MAINTENANCE MANUAL Version 0.1 UK © BESTnv...
  • Page 4 This Machine is a Product of BESTnv. Copyright All information in this manual is confi dential and remains the unalienable property of BESTnv. This manual is subject to local and international copyright laws. No part of this manual may be reproduced, copied or adapted in any way without explicit prior written permission of BESTnv.
  • Page 5 Dear User, You are now the proud owner of a new, state of the art GENIUS Optical Sorter and we at BESTnv would like to congratulate you on your latest purchase. We are convinced the GENIUS will constitute a serious contribution to improving the final quality of your products and increasing your competitive position on the international market.
  • Page 7: Table Of Contents

    2.5.5. The nitrogen bottle ........................2/18 2.5.6. Cooling Unit (optional) ......................2/20 2.5.7. Product streams to and away from the GENIUS Compact sorter ..........2/23 2.6. Pre-installation checklist summary ............... 2/25 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 Pulsarr Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel.
  • Page 8 III. Theory..................... 3/1 3.0. Introduction ......................3/1 3.1. The Different Optical Confi gurations ..............3/1 3.1.1. The GENIUS Compact-B (Basic) confi guration ................3/2 3.1.2. The GENIUS Compact-N option ....................3/3 3.1.3. The GENIUS Compact-S (Surround/bottom) option ..............3/4 3.1.4. The GENIUS Compact-L (Laser) confi guration ................3/5 3.1.5.
  • Page 9 8.3.2. Procedure 2: Testing Settings optional cooling unit ..............8/3 8.3.3. Procedure 3: Replacing compressed air valves (FESTO) ............8/4 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 Pulsarr Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 10 10.5. Cleaning & Maintenance ..................10/8 10.5.1. Scan Shielding and Laser window ..................10/8 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 Pulsarr Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.pulsarr@bestnv.com...
  • Page 11 B 4: Cooling ..........................INFO/XIII Attachment C:Spare Parts List ................INFO/XV Operators & Maintenance Manual GENIUS Compact Version UK 0.1 Pulsarr Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.pulsarr@bestnv.com...
  • Page 12: Table Of Contents

    Chapter 0: Table of Contents Operators & Maintenance Manual GENIUS Compact Version UK 0.1 Pulsarr Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.pulsarr@bestnv.com...
  • Page 13: Safety

    Safety prefaces Safety Preface A: General Safety This manual contains all user information for the GENIUS Compact Optical Sorter. Included herein is support for operating, maintaining and servicing the GENIUS Compact Optical Sorter. Read this manual carefully before operating the GENIUS Compact Optical Sorter for the fi rst time.
  • Page 14 GENIUS Compact Electrical Safety Electrical Safety - The GENIUS Compact Sorter uses AC and DC voltages, all power requirements can be found in chapter 2 under 2.3. Technical Data. - Service should be provided by qualifi ed personnel, authorized by BESTnv.
  • Page 15 Safety prefaces Main Power Safety Procedure When installing the GENIUS Compact sorter or when replacing the main power switch installation, all power to the installation, including the main power switch, must be cut, in order to ensure the safety of the maintenance and service personnel.
  • Page 16 Mechanical Safety: A number of simple rules should be taken into account when working with the GENIUS Compact sorter installation: - Always check everyone is at a safe distance before switching on the detection belt, the infeed shaker and/or the return system(s).
  • Page 17 - Make sure all personnel that works with or in the vicinity of the GENIUS Compact is properly instructed and up to date on all safety and operating instructions. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 18 GENIUS Compact Safety Labels Below you will fi nd a list with pictures of all safety labels located on the GENIUS Compact installation. For more info on the exact position of the labels, consult the pictures on the pages following the list.
  • Page 19 027 UK Water out Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 20 CE-label (only in EU) plate on sorter unit. VIII Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 21 Safety prefaces THE POSITION OF THE DIFFERENT LABELS Picture: Left front view GENIUS Compact installation (with laser box) Picture: Left rear view GENIUS Compact installation (with laser box) 000 044 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 ©...
  • Page 22 • Laser box (if present) may not be opened without explicit written permission of the Vendor. • The GENIUS Compact can only be used for the purpose it has been sold for, as described in the contract.
  • Page 23: Introduction

    The latest version, the GENIUS Compact, a smaller and more compact version of the original GENIUS platform, can even be equipped with a state of the art BESTnv laser box to further improve its sorting capabilities.
  • Page 24: Reliable Operation And Performance

    This makes it very easy to operate, even for those possessing no computer skills whatsoever. Picture 1.3: Touchscreen main menu Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 25: Flexibility In Optical And Mechanical Confi Gurations

    At the moment there are several basic confi gurations of the GENIUS Compact. Each available with specifi c optical and mechanical options, and each specifi cally developed for its ability to detect those defects, or sort those products, that are especially suited to your unique situation.
  • Page 26: Minimum Maintenance

    Alarm messages will appear on the touchscreen whenever anything is out of order. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel.
  • Page 27 Optical Sorter Pre-installation Guide Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv Pulsarr Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.pulsarr@bestnv.com...
  • Page 28: Unpacking And Placing Of Genius Compact Sorter

    II. Unpacking and placing of GENIUS Compact sorter 2.1. Unloading and unpacking The GENIUS Compact optical sorter and any other equipment delivered will be unloaded and unpacked by the Purchaser. If while doing so the Purchaser detects any damage, he will inform BESTnv within three working days from receipt.
  • Page 29: Machine Parts

    1 Power Supply Omron S82K - 10024, DC 24V, 0.1A - 4.2A 1 Airco Filter 4 Air Gun Valves Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv Pulsarr Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 30: Technical Data

    (80 µS). See Cooling Manual in Attachments. There are several water connections on the GENIUS compact sorter, depending on the confi guration: on top of the sorter unit (cooling in/out), underneath sorter unit (cleaning bottom unit and cleaning belt).
  • Page 31 B: Water connection for belt cleaning system C: Water connection for cleaning syst. FSV unit (option) underneath sorter (3/4” Gaz) Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv Pulsarr Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 32 B: Electronic water valve Picture: Belt cleaning system underneath belt, with water connections on both sides Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv Pulsarr Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 33: Installation

    Please, be aware of the fact that the centre of gravity is NOT in the middle of the machine. When using a forklift to lift the GENIUS Compact sorter unit, please note the lifting handles that have been mounted on the frame for this purpose. Put the one part of the fork of the forklift in the handles, and the other underneath the cabinet, to ensure the weight of the unit is properly divided.
  • Page 34: Placing The Different Units

    Unpacking & placing of GENIUS Compact optical sorter 2.4.2. Placing the different units Once the GENIUS Compact optical sorter unit (see 2.5.2. The GENIUS Compact optical sorter unit) has been placed in the production line, lift the shaker unit and turn in the adjustable feet (see pictures).
  • Page 35 Rejection unit Accept chute Reject chute Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv Pulsarr Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.pulsarr@bestnv.com...
  • Page 36 Chapter 2: Pre-installation Guide: Unpacking & placing of GENIUS Compact optical sorter Picture: Top view of the GENIUS Compact optical sorter installation Belt motor Laser box Transport Infeed shaker Control cabinet (option) belt Water input; from cooling unit Water exit; to cooling unit...
  • Page 37 (The percentages in the following pictures are just examples and in no way representative for any particular product.) DRS-system ARS-system Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © 2/11 BESTnv Pulsarr Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 38: Full Pre-Installation List

    2.5. Full Pre-installation list 2.5.1. Preparation of the area When preparing the area where the GENIUS Compact optical sorter is to be installed, all factors that might impede its proper functioning should be avoided (vibrating fl oors, contact with other machines, extreme temperature variations, etc...).
  • Page 39: The Genius Compact Optical Sorter

    Mechanical mounting of the GENIUS Compact optical sorter installation The Purchaser will take care of the mechanical installation of the GENIUS Compact optical sorter in the area agreed upon. To this end he will provide all necessary and appropriate lifting, hoisting and transporting devices.
  • Page 40 If new pipes are used, make sure to fl ush the pipes for a considerable number of minutes (+/- 15 min.) before connecting the tubes to the GENIUS Compact. The last end of the pressurized air piping should consist of fl exible tubing, so as to allow some fl exibility when positioning the machine.
  • Page 41 APPLIANCE SHOULD BE CONNECTED TO THE CIRCUIT. ALL ELECTRICAL WIRING MUST BE IN ACCORDANCE WITH NATIONAL AND LOCAL ELECTRICAL CODES Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © 2/15 BESTnv Pulsarr Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 42: The Infeed Shaker

    5. Product outfeed (towards sorter) The infeed shaker is electrically controlled by the GENIUS Compact sorter unit, and all wiring has been provided by BESTnv. The necessary connections will be made by the installation engineer inside the GENIUS Compact sorter unit.
  • Page 43: Accept/Reject Shakers Or Belts (Optional)

    (e.g. the percentage of good product in the reject) while setting the sensitivities. - The accept/reject shakers or belts are electrically controlled by the GENIUS Compact sorter unit, and if the shakers/belts were not provided and mounted by BESTnv, the purchaser has to provide the necessary cables and wiring (+/- 4 m / 13 ft) to enable the installation engineer to connect the shakers/ belts with the sorter unit.
  • Page 44: The Nitrogen Bottle

    BESTnv’s service engineer will check the installation during his installation visit and shall then pressurize the system. The Purchaser will not pressurize the system without prior permission of BESTnv. The nitrogen bottle should be installed within 25 m / 82 ft (standard length of tubing) of the GENIUS Compact sorter.
  • Page 45 Picture: Installation of nitrogen bottle Nitrogen tubing max 25 m (82 ft) Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © 2/19 BESTnv Pulsarr Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.pulsarr@bestnv.com...
  • Page 46: Cooling Unit (Optional)

    - The optional cooling unit is to be installed by the Purchaser at a dry and secure place and should be installed at the same ground level as the GENIUS Compact optical sorter. The water moves in a closed loop from the cooling unit to the sorter and back. Minor differences in height between sorter and cooling unit should be no problem, but if placed too low, the cooling unit might lose water due to the overfl...
  • Page 47 Cooling unit separate electrical supply Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © 2/21 BESTnv Pulsarr Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.pulsarr@bestnv.com...
  • Page 48 - TAE 020 EVO / P3; 3-phase, 7A, 3.9kW, 400-460V, 50Hz always separate power supply. 2/22 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv Pulsarr Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 49: Product Streams To And Away From The Genius Compact Sorter

    Chapter 2: Pre-installation Guide: Unpacking & placing of GENIUS Compact optical sorter 2.5.7. Product streams to and away from the GENIUS Compact sorter The input of the infeed shaker The Purchaser is responsible for feeding the infeed shaker of the sorter using a belt, an elevator, or any other equipment.
  • Page 50 BESTnv’s personnel for the start-up. Attention: - Make sure to leave enough room to the sides of the GENIUS Compact sorter to allow cleaning, service and maintenance personnel free access to all parts of the machine at all times (see picture 2.5.1.).
  • Page 51: Pre-Installation Checklist Summary

    - All necessary tubing, piping and wiring is present. - Connections with and placement in production line are OK. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © 2/25 BESTnv Pulsarr Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 52 Chapter 2: Pre-installation Guide: Unpacking & placing of GENIUS Compact optical sorter 2/26 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv Pulsarr Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.pulsarr@bestnv.com...
  • Page 53: Theory

    III. Theory 3.0. Introduction This chapter contains a complete overview of the different optical GENIUS Compact confi gurations and their advantages. A short explanation will be given of the different technologies and techniques that are being used. For an explanation of the laser technology used in the laser box option, please check chapter 7.
  • Page 54: The Genius Compact-B (Basic) Confi Guration

    3.1.1. The GENIUS Compact-B (Basic) confi guration In this basic confi guration of the GENIUS Compact several cameras (2, 4 or 6) will be used to inspect the product in the fi rst scan zone on the belt (scan zone 1). The cameras can be placed perpendicular to the belt, or looking under an angle or a combination of the 2.
  • Page 55: The Genius Compact-N Option

    Good product Touchscreen Defects Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 56: The Genius Compact-S (Surround/Bottom) Option

    Defects Cleaning In Place (CIP) system + mirrors Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 57: The Genius Compact-L (Laser) Confi Guration

    (scan zone 3). This laser technology is especially suited for structural sorting, though limited colour sorting is also available using different laser colours. When an L option is combined with any of the B camera options, this is called a GENIUS Compact-D (Dual -sorter), see further.
  • Page 58: The Genius Compact-D (Dual) Option

    Integration of ‘FLUO’-technology is optional in this confi guration. A combination of the B, S and L options is usually called a Genius Compact-T, for Total, because it combines almost all the different options and technologies.
  • Page 59: Theoretical Background

    3.2. Theoretical background 3.2.1. Cameras All cameras used in the GENIUS Compact are line scan cameras, meaning that they only scan one line at a time, at a fi xed frequency. RGB(I) or -colour cameras “see” three colours: Red, Green, Blue and/or Infrared.
  • Page 60: Illumination

    Different Illumination options To achieve a proper illumination on the scan zone on the belt of the GENIUS Compact (scan zone 1), the scan zone is generally illuminated from above by 2-6 illumination units, each containing fl uorescent tubes inside a special housing with refl...
  • Page 61: Detection System

    Black 1 PIXEL 2048 PIXELS Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 62 Black 1 PIXEL 2048 PIXELS Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv 3/10 BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 63: Sorting Parameters

    These values are, in order from left to right, the Defect Width and the Defect Length of the 2D Defect Size setting, and the Defect Density or Fill Rate percentage. Picture: Dials for adjusting 1D and 2D defect size and Defect density Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv 3/11 BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel.
  • Page 64 Pressing once in the upper/lower half of the dial will increase/decrease the threshold value (displayed above the dial) with 1 unit. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv 3/12 BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel.
  • Page 65 fi ne-tune the good product and defect zones. For more info, see chapter 5: operational procedures. Picture: Setting a Combined (2D) Threshold Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv 3/13 BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel.
  • Page 66 fi lter that detects all defect sizes, but cannot go too sensitive, and one with a higher defect size fi lter, but a more sensitive threshold, enabling the user to set the sorter more sensitive to certain bigger defects. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv 3/14 BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel.
  • Page 67 => The detected object must be at least as large as the black zone, but its shape must not fall outside the grey zone. => Everything smaller than the black zone or not fi tting into the grey zone will be recognised as a defect and ejected. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv 3/15 BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel.
  • Page 68: Removal Of The Defects

    At this distance the overlap and false reject is reduced to a minimum. In order to quickly test the air guns, the GENIUS Compact has been equipped with an air gun test system. This system is operated via the touchscreen, and activates either one air gun, or all air guns sequentially.
  • Page 69 Chapter 3: Theory The GENIUS Compact 640 mm has 64 air gun valves and the GENIUS Compact 1200 mm has 146 air gun valves. Each air gun valve covers an area between approximately 7.5 mm and 10 mm when the reject system is placed at +/- 20 mm from the product stream with a minimum of overlap.
  • Page 70 Chapter 3: Theory Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv 3/18 BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 71: Operating The Genius Compact

    Chapter 4: Operating the GENIUS Compact IV. Operating the GENIUS Compact 4.1. Introduction Apart from switching the different parts of the machine On and Off, the GENIUS Compact can be operated entirely via touchscreen, featuring the POLLUX operation software, with a very user-friendly and conveniently arranged structure (see picture underneath).
  • Page 72: Location Of The Different Parts

    4.2. Location of the different parts A. Control panel + Touchscreen B. Optical systems (camera zones + laser box (optional)) Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 73 Chapter 4: Operating the GENIUS Compact C. Electronics (on same side as touchscreen) Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 74 Chapter 4: Operating the GENIUS Compact D. Main electrical installation (side opposite to touchscreen) - relays, circuit breakers, ... Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 75 A. Internal Nitrogen pressure gauge B. Nitrogen pressure regulator button C. ??? Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 76 8 - compressed air fi lter 9 - water drain 10. Auxiliary Air Filter (optional) Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 77 B: Electronic water valve Picture: Belt cleaning system underneath belt, with water connections on both sides Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 78 Chapter 4: Operating the GENIUS Compact I. Ejection Unit Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 79: Control Panel

    4.3. Control panel The control panel is on the left or right side near the front of the GENIUS Compact sorter unit, and consists of a touchscreen control display and directly above it 2 rows of control lights, buttons and switches: Picture 4.3.1: Control panel + touchscreen...
  • Page 80 Touchscreen Control Display: The Touchscreen Control display can be considered as a computer through which you can control the entire GENIUS Compact sorter system. Theoretically the entire sorting process can be controlled using this display. The touchscreen can also give information concerning the hardware of the sorter and the sorting process,...
  • Page 81 Use this button to switch on the control current. This enables power supply to all secondary parts of the GENIUS Compact and immediately switches on the lighting for the optical systems. This button must be activated in order to be able to start the Belt, the Infeed Shaker and/or the Return System.
  • Page 82: Main Power Switch & Emergency Stop

    Picture: Main Power, Emergency Stop A. MAIN POWER Switch: The Main Power Switch is located on the rear of the GENIUS Compact sorter unit near the right corner. This switch controls all power to the sorter and the machinery it controls.
  • Page 83 Frequent use of the Emergency Stop may result in damaged equipment or premature failures of certain electrical or electronic components (see Emergency Stop Label underneath). Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © 4/13 BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 84 Belt, Shaker and Return system can only be reactivated when the production line switch is set to MAN (manual). 4/14 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 85: Routine Operational Procedures

    Stop Stop Picture 4.3.2: Control panel details Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 86: Complete Shutdown/Startup

    Compact will be switched on automatically. 5. Switch on all other related machinery (if present) not controlled by the sorter unit. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 87: Emergency Stop

    The control current of the GENIUS Compact sorter unit will be cut. This means all power to the lighting for the optics, all moving parts and all equipment directly controlled by the sorter will be cut immediately! Emergency Shutdown Procedure 1.
  • Page 88: Standard Shutdown/Startup

    - For short periods of inactivity. Only the lighting, the moving parts and related machinery controlled by the GENIUS Compact will be switched off. The rest of the sorter will still have current: Touchscreen display and electronics will still be powered.
  • Page 89: Using The Pollux Touchscreen Navigation Bar

    3. Most visited buttons: These 3 buttons provide direct links to the 3 most visited menu’s. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 90: Log-In

    5.3. Log-in The Log-in menu After the GENIUS Compact sorter unit has been switched on (main power switch ON), the touchscreen program will start up automatically and the Login Menu should appear on the touchscreen display. The Pollux program will automatically start up in the lowest user level possible, the so-called “no-user”...
  • Page 91 This level is only intended for BESTnv service engineers. More info on the different user levels will be given in the touchscreen chapter later in this manual. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 92: Normalization

    BESTnv service department To take a new normalization, use the Touchscreen on the control panel; the touchscreen program starts automatically when the GENIUS Compact is started. The normalization procedure in operator level differs from the procedure in expert level.
  • Page 93 The devices will be normalized one by one, busy will appear after the device that is currently being normalized, and the OK means a successful normalization has been taken. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel.
  • Page 94 Increase or decrease Gain and Offset as needed. 8. Repeat points 3 to 7 for all active devices (cameras). 5/10 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 95: Sorting

    The GENIUS Compact will always start-up with the same product fi le that has last been used before the machine was switched off. The symbol of the currently used product fi le is displayed in the upper part of the main menu under Current product fi...
  • Page 96 fl ow to the sorter installation. 5/12 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 97: Saving And Loading Product Files

    - Saving product settings under the same name as an existing product fi le will overwrite the old fi le. 5/13 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 98: Loading Product Files

    - Make sure to give all your Product Files unique and simple names, so all operators can easily see which program to use for each type of product. 5/14 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 99: Setting A New Product File

    Part 1 of this Product Setup Procedure. When in doubt, please check Part 1, to see whether the settings correspond with you product. 5/15 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 100 (depending on product size and shape. 5/16 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 101 => If the product rolls in the detection zone, this will signifi cantly decrease the sorting effi ciency, please lower the belt speed! 5/17 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 102 These data are just to have reference values when necessary. Changing them will not change the position of reject unit or accept chute, that must be done manually. 5/18 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 103 To select a device, just press the appropriate button near the top of the menu. Picture: Rejection Settings menu 5/19 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 104 The blast time is mostly dependent on the shape and size of the product, and is usually the same for all devices. 5/20 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 105 - 5. Repeat steps 1 to 4 for all the other devices: cameras/lasers present in your machine confi guration. 5/21 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 106 fi re. This feature makes it possible to eject bigger/heavier products with small defect spots. 5/22 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 107 5/23 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 108 A Frame grab is taken immediately, a small pop-up screen will indicate how long the process will take. Go directly to point 5 of the expert procedure. 5/24 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 109 500 up to pixel 1500 (since a camera has 2048 pixels this is +/- in the middle of the belt). 5/25 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 110 Depending on the product and the previous settings it is possible some (or all) defects, good product and/or even belt are detected (tagged with a threshold colour). 5/26 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 111 - 6. Next the Threshold fi lters can be set or changed. 5/27 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 112 This is usually simply left at 100%, but in certain specifi c cases it may be lowered to allow for small spots (see chapter 3: Theory). 5/28 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 113 Bad product zone (colour of threshold) around the red pixels representing the defects (see picture). 5/29 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 114 - In the Frame Grab menu no threshold fi lters can be added or deleted, this must be done in the Detection Settings Menu. 5/30 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 115 (if present) and repeat steps 10 to 12 for this device, 5/31 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 116 (steps 10 to 12). 5/32 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 117: Sorting

    Chapter 5: Routine Operational Procedures 5.8. Sorting Depending on the optical and mechanical confi guration, the GENIUS Compact optical sorter can sort the following products (this is not an exhaustive list): - Potatoes: o Whole peeled potatoes o Potato products: fries, chips, slices, cubes, wedges and parts (fresh and blanched)
  • Page 118 Chapter 5: Routine Operational Procedures 5/34 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 119: Cleaning The Genius Compact

    (0.4”) B = 1.0 cm (0.4”) Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 120 - Be very careful with sharp objects, such as steel sponges or putty knives, these can easily damage the Belt. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 121 5. Clean the Return system (if present): (every shift) (this includes all accept/reject shakers/belts that are part of the GENIUS Compact installation) - 1. Scrape loose and remove dust and dirt if necessary.
  • Page 122 +/- 5 seconds (see 7.4.1. Air Gun Draining and Test procedure) to ensure no water remains in the air gun valves. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 123: Detergents

    - Never use Acid detergents if equipment will remain unused for more than 24 hours. - Always rinse thoroughly after using Alkaline or Acid detergents. For more info on which detergents may be used on the GENIUS Compact installation, please contact BESTnv. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 ©...
  • Page 124 Chapter 6: Cleaning Procedure Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 125: Maintenance

    BESTnv. All systems involving the use of holes drilled in the machine or welding are strictly forbidden. - The GENIUS Compact optical sorter can only be used for the purposes it has been sold for, as described in the contract.
  • Page 126: Essential Maintenance Tasks

    The items of the maintenance program as described hereafter under Daily, Weekly, Monthly, Yearly and Preventive Maintenance, must be applied to the GENIUS Compact optical sorter (if applicable) and are essential to ensure that the sorter can keep working in optimum sorting conditions (more information about the position of the different parts can be found in chapter 2): 7.2.1.
  • Page 127: Monthly Maintenance

    (After 20.000 hours or every 4 years) (For more info, see manufacturer information in Attachments chapter) - Yearly preventive revision of small return axle (only for 1200 mm version of GENIUS Compact). (Replace bearings or completely replace return axle assembly) - If greased regularly (preferably after every cleaning of the machine) the bearings of the standard return axle system (Ø...
  • Page 128: Preventive Maintenance (Recommended)

    - Replace all ejectors every three years. Please contact the BESTnv service department if you have any questions concerning this maintenance program. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 129: Air Pressure Regulator

    To avoid getting water in the pressurized air tubes the water level should be checked regularly, +/- once a week. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 130 Periodically check the system for clogs and blockages. Picture: Water Level Indicator for Auxiliary Compressed Air Regulator/Filter Manually drain water Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 131: Hibernation Of The Machine

    When in need of extra air guns, please contact BESTnv. Picture: Valve Test menu Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 132 Always switch on the Cooling unit (option) several minutes (10’ to 15’) before switching on the sorter. This will give the Cooling unit some time to lower the temperature of the cooling water. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel.
  • Page 133: The Detection Belt

    fi xed to the frame, so any adjustments for tensing and/or tracking will have to be done by adjusting the position of the drive drum. If the GENIUS Compact sorter unit is equipped with a laser box, a background drum (5) will be added to the confi guration.
  • Page 134: Replacing The Detection Belt

    2. Remove safety plate of belt drive drum (remove 2 bolts). 3. Unscrew bolts and open wedges. 7/10 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 135 Attention! - While the rest of the procedure can easily be done by 2, placing the new belt is best done by 3 persons to avoid damaging the new belt. 7. Close wedges and tightly screw down the bolts. 8. Insert greasing nipple.
  • Page 136: Tensing And Tracking Of Detection Belt

    1000 mm distance between the two dashes has become 1003 to 1004 mm on both sides of the belt. This corresponds to the advised belt tension of 0.3% to 0.4%. 7/12 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 137 (see next procedure). 8. Remove the marks and position the inner and outer scrapers in such a way that they lightly touch the belt. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © 7/13 BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 138 3. Remove the marks and position the inner and outer scrapers in such a way that they lightly touch the belt. 7/14 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 139: Greasing The Bearings

    Greasing nipples can be found at both sides of the drive drum. Regularly add grease into greasing nipples. right greasing nipple drive drum left greasing nipple drive drum Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © 7/15 BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 140 7/16 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 141: Replacing The Small Return Axle Of The Detection Belt

    - After replacing the detection belt, always check tension and tracking (see previous procedures). Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © 7/17 BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 142 3. Remove a bearing block at one of the ends of the mounting block (see picture). 7/18 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 143 6. Repeat steps 4 and 5 until all rollers (4 for 1200 mm version) are removed and only the outer bearing block is left. disassembled parts 1200mm version Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © 7/19 BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel.
  • Page 144 9. Screw out the supporting bolts until they touch the return axle assembly and then screw out one extra 1/2 turn. 7/20 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 145: Cooling

    (For more info about the optional external cooling unit, see chapter 2: pre-installation chapter, and the manual of the cooling unit in the Manufacturer’s Information in the Attachments Chapter.) Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © 7/21...
  • Page 146: Electrical Installations

    BESTnv if necessary. Picture: Electrical installation inside sorter unit 7/22 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 147: Troubleshooting

    VIII. Troubleshooting 8.1. Introduction The GENIUS Compact sorter is equipped with a number of alarm lights that indicate possible problems or errors that may hinder or stop the sorting process. In the fi rst part of this Troubleshooting chapter a number of basic rules will be given to prevent problems, and the different alarm lights and their signifi...
  • Page 148: Troubleshooting Procedures

    8 - compressed air fi lter 9 - water drain 10. Auxiliary Air Filter (optional) Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 149: Procedure 2: Testing Settings Optional Cooling Unit

    - For further and more detailed information on the cooling unit, see the operation manual in the attachments section at the end of this manual. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 150: Procedure 3: Replacing Compressed Air Valves (Festo)

    4. - Each air gun is numbered and fi xed to the manifold with 1 screw and electrically connected with wires to the air gun drive boards. a. Disconnect electrical connections of defective air valve. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 151 8. Switch the main power to the machine back on (see procedure in chapter 5). 9. Start the laser sorter and test all air guns (Valve Test menu touchscreen). Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel.
  • Page 152 Chapter 8: Troubleshooting Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 153: Touchscreen Program

    Chapter 9: The Touchscreen program IX. Touchscreen Program POLLUX version 3.0 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 154: Contents Of Touchscreen Program

    9.7.1. User Management Menu ......................9/31 9.8. Warnings and Errors Menu .................. 9/32 Set and submit query menu ..................9/33 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 155: General Info

    9.1.1. Screen Layout Every menu consists of Title bar (A), Main Screen (B), Navigation bar (C) and Status line C). Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 156: Title Bar

    The status line underneath the main screen displays the following info from left to right (see below): - User name + level, current Product fi le name and Time. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel.
  • Page 157: Help Menu

    BESTnv sales and service departments. A limited version of the operation and maintenance manual will be available through this menu in most machines. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 158: Log-In Menu

    Chapter 9: The Touchscreen program 9.2. Log-in Menu After the GENIUS Compact sorter unit has been switched on (main power switch ON), the touchscreen program will start up automatically and the Main Menu will appear on the touchscreen display. The Pollux program will automatically start up in the lowest user level possible, the so-called “no-user”...
  • Page 159: User Levels

    A separate Service level (black) can be accessed by pressing the “Service” button to the lower edge of the screen. This level is only intended for BESTnv service engineers. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel.
  • Page 160: Main Menu

    - Expert Settings menu: (only in expert user level) This menu contains all info and functions regarding the management of the users and user levels. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 161: Detection Menu

    The time period that is displayed can be adjusted with the dial near the bottom of the screen. This menu may be useful to check which camera rejects the most product. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel.
  • Page 162 This graph should make it possible to see whether the defect level (number of defects) in your incoming product has gone up or down. 9/10 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 163 - LED Lighting menu: (only in expert menu) In this submenu the colour of the LED-lighting (if present) can be adjusted. 9/11 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 164: Settings Menu

    - Off button near the bottom left corner of the screen: With this button the selected device will be switched ON or OFF (the button will display the current state). 9/12 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 165: The Different Detection Filters

    (see second picture). To change the actual fi lter value, just turn the dial upwards or downwards. The value above the dial and the image will immediately change accordingly. 9/13 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 166 (i.e. the thickness of the point your fi nger will create on the screen). 9/14 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 167 This fi lter is rarely used and should only be set by a BESTnv engineer. Picture: Template matching option with 1D fi lter and Object Reject Percentage fi lter. 9/15 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 168: Frame Grab Menu

    Change Parameters: This submenu contains all functions and options to adjust existing Thresholds and Filters in function of the Frame Grabs taken. 9/16 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 169: Frame Grab Visualisation Submenu

    fi lters, because this makes the different fi lter colours more obvious. 9/17 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 170 fi lters with their specifi c colour. All fi lters can be activated or deactivated to clearly see the specifi c objects detected by one particular fi lter. 9/18 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 171 If something has gone wrong while indicating good and bad product rectangles on the frame grab image, just press this button and start over. 9/19 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 172: Change Parameters Submenu

    - No Threshold fi lters can be added or deleted in this menu. All other functions and options are exactly as those described in 9.4.1. Settings Menu. 9/20 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 173: Scope Menu

    By pressing the light bulb underneath the screen the user can change the backlighting of the signal to get a better contrast if necessary. 9/21 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 174: Normalization Menu

    - It is advisable to take an new normalisation at least once a day, and preferably once a shift. 9/22 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 175: Expert Level

    - Use Reference button: press this button to use the fi nal signal(s) as reference line(s) for this device. 9/23 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 176: Led Lighting Menu

    - Device buttons: Press this button to select the device for which you want to see the scope signal. 9/24 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 177: Rejection Menu

    9/25 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 178: Settings Menu

    Overlap. This is the amount of neighbouring valves that are to help when ejecting a defect. 9/26 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 179: Valve Test Menu

    - Black: disabled 9/27 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 180: Belt Speed

    - Turn the speed knob to the bottom of the screen to the left (press fi nger on the right and move it to the left) to lower the speed, and to the right to increase the belt speed. 9/28 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 181 In general the positions of these two parts should only be changed by BESTnv engineers. 9/29 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 182: Product Setups Menu

    The name of the selected fi le will be highlighted in blue. 9/30 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 183: Expert Settings

    This level is only intended for BESTnv service engineers. 9/31 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 184: Warnings And Errors Menu

    - Show Last 100 button: Pressing this button will display the last 100 messages in the message table. 9/32 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 185: Set And Submit Query Menu

    (see picture below). Press Cancel to annul your query request. 9/33 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 186 Chapter 9: The Touchscreen program 9/34 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 187: The Laser Box

    - or in addition to - cameras to capture the light and generate a signal for the electronics to use in separating good and bad product. The laser box system is always located in the third detection zone of the GENIUS Compact sorting system (see chapter 3: theory).
  • Page 188: Basic Principle Laser Sorting

    5. Mirrors 6. Rotating polygon mirror 10/2 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 189: Genius Compact Laser Safety

    5. Advise all those using the laser product of these precautions. It is a good practice to operate the laser product in a controlled and restricted area. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © 10/3 BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel.
  • Page 190 BESTnv. 10/4 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 191: Laser Safety Labels (Only With Laser Box)

    (only with laser box) Below you will fi nd a list with the pictures of all Laser safety labels located on the GENIUS Compact installation. For more info on the exact position of the labels, consult the pictures on the pages following the list.
  • Page 192 Chapter 10: The Laser Box THE POSITION OF THE DIFFERENT LASER SAFETY LABELS Picture: Left front view GENIUS Compact installation (with laser box) Picture: Tight front view GENIUS Compact installation (with laser box) 10/6 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 ©...
  • Page 193: Operation

    The procedure to set thresholds on laser signals is exactly the same as for thresholds on camera signals (see chapter 5: Operation procedures). Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © 10/7...
  • Page 194: Cleaning & Maintenance

    2. Check the Scan Shielding and clean it out if necessary: - Remove all dirt from the inside with compressed air (if necessary) 10/8 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 195 - Do not scratch or otherwise damage the window. - Avoid scale (use methanol and decalcify if necessary). - Put the optical box back in its original position, and fasten the handles. Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © 10/9 BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel.
  • Page 196 Chapter 10: The Laser Box 10/10 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 197: Fsv-System

    The FSV (‘Full Surround View’) inspection system (also called “Bottom unit”) has been specifi cally developed to view product from underneath in the GENIUS Compact-S confi guration. This system combines bottom camera inspection (S-option) of the product with the standard top inspection (option B, 4 cameras under an angle).
  • Page 198 C: Lower light tubes (normal lighting) D: Air supply for cooling rotating light tubes and FSV-units 11/2 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 199: Safety

    F: Interlock switch in left unit G: Mirrors 11/3 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 200: Operation

    (FSV-lights and rotating tubes turned off). Picture: Control panel with extra FSV-button 11/4 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 201: Cleaning

    B: Wiper for window of left FSV-unit C: Brushes and Sprinklers for lower rotating light tubes 11/5 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 202: Maintenance

    To keep the light tubes from bending, they must keep on rotating as long as the lights are on. Picture: Fan + air cooling tubing for FSV-system 11/6 Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS...
  • Page 203: Attachments

    Attachments Attachments INFO/I Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 204 - B 4: Cooling Unit (optional) Attachment C: Spare Parts List INFO/II Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 205: Attachment A:electrical Schematics

    Attachment A: Electrical Schematics INFO/III Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 206 Attachments INFO/IV Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 207: Attachment B: Supplier Information

    Attachment B: Supplier Information INFO/V Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 208 - B 3: Electrical Components - B 4: Cooling INFO/VI Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 209: B 1: Infeed Shaker

    B 1: Infeed Shaker (Supplier Information) INFO/VII Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 210 B1: Infeed Shaker - User Manual VLD systems INFO/VIII Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 211 8VHUV PDQXDO 5HVRQDQFH WUDQVSRUW VKDNHU :5,77(1  9'/ 6\VWHPV EY (UIVWUDDW   %( 8GHQ 1HGHUODQG 7HO      )D[      (PDLO LQIR#YGOV\VWHPVQO 7KH FRQWHQWV RI WKLV GRFXPHQW DUH VWULFWO\ FRQILGHQWLDO :KHQ SHRSOH SRVVHVV WKLV GRFXPHQW ZLWKRXW WKH NQRZOHGJH RI 9'/ 6\VWHPV EY 7KHQ WKLV GRFXPHQW KDV EHHQ REWDLQHG LOOHJDOO\...
  • Page 212 8VHUV PDQXDO ² 5HVRQDQFH WUDQVSRUW VKDNHU YHUVLRQ  &( 4XDOLILFDWLRQ 7KH UHVRQDQFH WUDQVSRUW VKDNHU KDV EHHQ SURYLGHG ZLWK DQ ´,,% GHFODUDWLRQµ 0HDQLQJ WKDW WKH UHVRQDQFH WUDQVSRUW VKDNHU TXDOLILHV DFFRUGLQJ WR WKH (XURSHDQ JXLGHOLQHV 7KH SURYLGHG PDQXIDFWXUHUV GHFODUDWLRQ OLVWV WKH VSHFLILF JXLGHOLQHV 2SHUDWLRQ RI WKH LQVWDOODWLRQ RQO\ DFFRUGLQJ WR WKH LQVWUXFWLRQV VKRZQ LQ WKLV PDQXDO &RQVXOW 9'/ V\VWHPV ZKHQ LQ GRXEW 'LVFODLPHU...
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  • Page 226 8VHUV PDQXDO ² 5HVRQDQFH WUDQVSRUW VKDNHU YHUVLRQ  3KRWR  9LEUDWLRQ DEVRUEHU $77(1' IURQW DQG UHDU DEVRUEHU FDQ EH GLIIHUHQW 3RV 6SDUH SDUW 'HVFULSWLRQ 7\SH  $ 9LEUDWLRQ ¡  +  ƒ 6KRUH DEVRUEHU ¡  +  ƒ 6KRUH  $ 9LEUDWLRQ ¡...
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  • Page 229 8VHUV PDQXDO ² 5HVRQDQFH WUDQVSRUW VKDNHU YHUVLRQ  25'(5/,67 63$5( 3$576 2 2UGHU 2 4XRWH Ã &XVWRPHU GHWDLOV &XVWRPHU BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB 5HTXHVWHG E\ BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB $GGUHVV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB 3KRQH QU  BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB )D[ QU  BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB (PDLO BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB 3DUW VSHFLILFDWLRQV 6SDUH SDUW 'HVFULSWLRQ $PRXQW BBBBBBBBB...
  • Page 231: B 2: Power Supplies

    B 2: Power Supplies (Supplier Information) INFO/IX Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 232 Attachments B 2: Power Supplies INFO/X Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 233: B 3: Electrical Components

    B 3: Electrical Components (Supplier Information) INFO/XI Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 234 - Ströter Lubrifi cation Table - Lenze drive motors manual INFO/XII Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 235: B 4: Cooling

    B 4: Cooling (Supplier Information) INFO/XIII Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 236 B 4: Cooling: - Manual for MTA TAE M010 EVO Water Cooling Unit (optional) INFO/XIV Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 237: Attachment C:spare Parts List

    Attachment C: Spare Parts List INFO/XV Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...
  • Page 238 Attachments INFO/XVI Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv BESTnv Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.BESTnv@bestnv.com...

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