User Manuals: Best GENIUS Compact Combination Machine

User Manuals: Best GENIUS Compact Combination Machine

Manuals and User Guides for Best GENIUS Compact Combination Machine. We have 1 Best GENIUS Compact Combination Machine manual available for free PDF download: Operator And Maintenance Manual

Best GENIUS Compact Operator And Maintenance Manual

Best GENIUS Compact Operator And Maintenance Manual (238 pages)

Optical Sorter

Brand: Best | Category: Industrial Equipment | Size: 14 MB

Table of Contents

Table of Contents

7
- Chapter 0 Table of Contents
  7
Table of Contents

12
- Preface A: General Safety
  13
- Safety
  13
- Introduction
  23
- The GENIUS Optical Sorter Platform
  23
- Easy to Set and Operate
  24
- Reliable Operation and Performance
  24
- Flexibility in Optical and Mechanical Confi Gurations
  25
- Principles of Operation
  25
- Minimum Maintenance
  26
- Unloading and Unpacking
  28
- Unpacking and Placing of GENIUS Compact Sorter
  28
- Machine Parts
  29
- Technical Data
  30
- Installation
  33
- Lifting the GENIUS Compact Sorter Unit
  33
- Placing the Different Units
  34
- Full Pre-Installation List
  38
- Preparation of the Area
  38
- The GENIUS Compact Optical Sorter
  39
- The Infeed Shaker
  42
- Accept/Reject Shakers or Belts (Optional)
  43
- The Nitrogen Bottle
  44
- Cooling Unit (Optional)
  46
- Product Streams to and Away from the GENIUS Compact Sorter
  49
- Pre-Installation Checklist Summary
  51
- Introduction
  53
- The Different Optical Confi Gurations
  53
- Theory
  53
- The GENIUS Compact-B (Basic) Confi Guration
  54
- The GENIUS Compact-N Option
  55
- The GENIUS Compact-S (Surround/Bottom) Option
  56
- The GENIUS Compact-L (Laser) Confi Guration
  57
- The GENIUS Compact-D (Dual) Option
  58
- Cameras
  59
- Theoretical Background
  59
- Illumination
  60
- Detection System
  61
- Sorting Parameters
  63
- Removal of the Defects
  68
- Introduction
  71
- Operating the GENIUS Compact
  71
- Location of the Different Parts
  72
- Control Panel
  79
- Main Power Switch & Emergency Stop
  82
- Routine Operational Procedures
  85
- The Different Startup/Shutdown Procedures
  85
- Complete Shutdown/Startup
  86
- Emergency Stop
  87
- Standard Shutdown/Startup
  88
- Using the Pollux Touchscreen Navigation Bar
  89
- Log-In
  90
- The Log-In Menu
  90
- Normalization
  92
- Sorting
  95
- Saving and Loading Product Files
  97
- Loading Product Files
  98
- Saving Product Files
  98
- Setting a New Product File
  99
- Sorting
  117
- Cleaning Procedure
  119
- Cleaning the GENIUS Compact
  119
- Detergents
  123
- General Conditions
  125
- Maintenance
  125
- Warranty Limitations
  125
- Warranty Limitations and General Conditions
  125
- Daily Maintenance
  126
- Essential Maintenance Tasks
  126
- Weekly Maintenance
  126
- Monthly Maintenance
  127
- Yearly Maintenance
  127
- Preventive Maintenance (Recommended)
  128
- Air Pressure Regulator
  129
- Air Gun Draining and Test Procedure
  131
- Hibernation of the Machine
  131
- General
  133
- The Detection Belt
  133
- Replacing the Detection Belt
  134
- Tensing and Tracking of Detection Belt
  136
- Greasing the Bearings
  139
- Replacing the Small Return Axle of the Detection Belt
  141
- Cooling
  145
- Electrical Installations
  146
- Alarm Lights
  147
- General
  147
- General Troubleshooting and Alarm Lights
  147
- Introduction
  147
- Troubleshooting
  147
- Procedure 1: Testing Main Air Pressure Regulator
  148
- Troubleshooting Procedures
  148
- Procedure 2: Testing Settings Optional Cooling Unit
  149
- Procedure 3: Replacing Compressed Air Valves (FESTO)
  150
- Chapter 9 Touchscreen Program
  153
Contents of Touchscreen Program

154
- General Info
  155
- Screen Layout
  155
- Main Screen
  156
- Navigation Bar
  156
- Status Line
  156
- Title Bar
  156
- Help Menu
  157
- Log-In Menu
  158
- Logging in
  158
- User Levels
  159
- Main Menu
  160
- Detection Menu
  161
- Settings Menu
  164
- The Different Detection Filters
  165
- Frame Grab Menu
  168
- Frame Grab Visualisation Submenu
  169
- Change Parameters Submenu
  172
- Scope Menu
  173
- Normalization Menu
  174
- Operator Level
  174
- Expert Level
  175
- LED Lighting Menu
  176
- Rejection Menu
  177
- Settings Menu
  178
- Valve Test Menu
  179
- Belt Speed
  180
- Product Setups Menu
  182
- Expert Settings
  183
- User Management Menu
  183
- Warnings and Errors Menu
  184
- Set and Submit Query Menu
  185
- Introduction
  187
- Laser Light Illumination
  187
- The Laser Box
  187
- Theory
  187
- Basic Principle Laser Sorting
  188
- GENIUS Compact Laser Safety
  189
- Optical Laser Safety
  189
- Laser Safety Labels (Only with Laser Box)
  191
- Operation
  193
- Cleaning & Maintenance
  194
- Scan Shielding and Laser Window
  194
- FSV-System
  197
- Introduction
  197
- Interlock System FSV-System
  199
- Safety
  199
- Operation
  200
- Switching the FSV-Module ON/OFF
  200
- CIP (Clean in Place)-System
  201
- Cleaning
  201
- Cooling
  202
- Maintenance
  202
- Attachments
  203
- Attachment A:electrical Schematics
  205
- Attachment B: Supplier Information
  207
- B 1: Infeed Shaker
  209
- B 2: Power Supplies
  231
- B 3: Electrical Components
  233
- B 4: Cooling
  235
- Attachment C:spare Parts List
  237

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