Related Manuals for Avery Weigh-Tronix GSE 60 Series
Summary of Contents for Avery Weigh-Tronix GSE 60 Series
- Page 1 60 Series Indicators and Process Controllers User Instructions NORTH AMERICA 39-10-37149 Issue AH February 2010...
- Page 2 Full acknowledgment of the source must be given. Avery Weigh-Tronix is a registered trade mark of the Avery Weigh-Tronix, LLC. This publication was correct at the time of going to print however, Avery Weigh-Tronix, LLC reserves the right to alter without notice the specification, design, price or conditions of supply of any product or service at any time.
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Page 3: Table Of Contents
Table of Contents Chapter 1 General information ......................... 3 About this manual ......................3 Text conventions ......................3 Operator interface ....................... 3 Special messages ....................... 3 Installation .......................... 5 Electrical installation ......................5 Pluggable equipment ....................5 Wet conditions ......................5 Routine maintenance ...................... - Page 4 Accumulation Modes ....................33 Absolute and Percent Checkweighing ................33 Set the high and low limits (excluding model 460) ............ 34 Use checkweigh mode (excluding model 460) ............34 Set the high and low limits ( model 460) ..............34 Use checkweigh mode (model 460) ................
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Page 5: Chapter 1 General Information
General information 1.1 About this manual This manual is divided into chapters by the chapter number and the large text at the top of a page. Subsections are labeled as shown by the 1 and 1.1 headings shown above. The names of the chapter and the next subsection level appear at the top of alternating pages of the manual to remind you of where you are in the manual. - Page 6 ELECTRICAL WARNING! THIS IS AN ELECTRICAL WARNING SYMBOL. ELECTRICAL WARNINGS MEAN THAT FAILURE TO FOLLOW SPECIFIC PRACTICES OR PROCEDURES MAY RESULT IN ELECTROCUTION, ARC BURNS, EXPLOSIONS OR OTHER HAZARDS THAT MAY CAUSE INJURY OR DEATH. WARNING! This is a Warning symbol. Warnings mean that failure to follow specific practices and procedures may have major consequences such as injury or death.
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Page 7: Installation
1.2 Installation DANGER: RISK OF ELECTRICAL SHOCK. NO USER SERVICEABLE PARTS. REFER TO QUALIFIED SERVICE PERSONNEL FOR SERVICE. 1.3 Electrical installation CAUTION: The AC to DC Power Supply power cable must be connected to an earth-grounded electrical outlet. The electrical supply must have a circuit breaker with an appropriate rating to protect from over-current conditions. -
Page 8: Routine Maintenance
1.4 Routine maintenance IMPORTANT: This equipment must be routinely checked for proper operation and calibration. Application and usage will determine the frequency of calibration required for safe operation. Always turn off the indicator and isolate from the power supply before starting any routine maintenance to avoid the possibility of electric shock. -
Page 9: Fcc And Emc Declarations Of Compliance
1.8 FCC and EMC declarations of compliance United States Table 1.2 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. -
Page 10: Declaration Of Conformancy
1.9 Declaration of Conformancy 60 Series User Instructions... - Page 11 60 Series User Instructions...
- Page 12 60 Series User Instructions...
- Page 13 60 Series User Instructions...
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Page 14: Common Weighing Applications
1.10 Common weighing applications Typical weighing applications for GSE 60 Series indicators and controllers include: Small parts weighing Large parts weighing Truck loading (truck in / truck out) Tank weighing Parts counting Process control Inventory control Order picking Floor and hopper scales control... -
Page 15: Specifications
Capacitive sealed keypad Selectable weighing units: pounds, kilograms, ounces, grams, etc. Programmable RS-232 communications software Remote display support capability Expandable memory for increased data storage Battery-backed time and date clock Enclosure protects against water ingression 1.13 Specifications Performance Full Scale Selectable Resolution 100,000 displayed (+/-500,000 internal) -
Page 16: Enclosure Dimensions
Display Vacuum fluorescent, 0.75 in. high digits 240 x 64 LCD display, 5 in. x 1.34 in. usable area 240 x 128 LCD display, 4.72 in. x 2.52 in. usable area Four-line by 20-character alphanumeric display, 0.20 in. high digits Increments 1, 2, 5, 10, 20, 50, 100, 500 Selectable decimal point Display values -99,999 through 999,999... -
Page 17: Display
1.14 Display Display types differ according to model. The table below describes the display(s) offered for each controller. Model Display 6 digit, Vacuum Florescent display (VFD) 0.75" (19mm) height with 2 x 5 matrix 4-line by 20-character alphanumeric VF display (8mm) 240 x 64 backlit LCD graphic, 3 font sizes Available in two versions: 6 digit, Vacuum Florescent display (VFD) and 4-line by... - Page 18 Figure 1.2 Model 661 4x20 VFD Figure 1.3 Model 562 and 662 8x20 LCD Figure 1.4 Model 663 and 665 Six Digit and 4x20 VFD 60 Series User Instructions...
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Page 19: Keypad
Figure 1.5 Model 663 and 665 16x40 LCD 1.15 Keypad A sealed elastomer keypad comes standard on all stainless steel 60 Series indicators. A TTL alpha keypad is also available as an option on the model 663 controller. For more information on the alpha keypad option, please refer to the 60 Series Service Manual. - Page 20 SCALE ZERO SELECT SELECT START PRINT UNITS TARE STOP PQRS WXYZ ENTER - # :,% ALPHA Figure 1.7 560 Series Keypad ZERO SELECT ALPHA UNITS TARE PQRS WXYZ SCALE PRINT START STOP SELECT - # :,% ENTER SETUP Figure 1.8 660 Series Keypad 60 Series User Instructions...
- Page 21 Table 1.5 Model 465, 560 Series and 660 Series Keys and Descriptions Description [ZERO] Press [ZERO] to zero the current quantity/weight reading. When the meter is at Center Zero center-of-zero indication will appear on the upper line of the dot matrix display.
- Page 22 Figure 1.9 Model 460 Keypad Table 1.6 Model 460 Keys and Descriptions Keypress Gross/Net Other Modes [ZERO / CLEAR] Zero Scale Zero Quantity ZERO * CLEAR** [PRINT] Print custom Print custom Character Entry transmit transmit [UNITS] Toggle though Space enabled units [TARE / ENTER] Tares Scale Tares Scale...
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Page 23: Chapter 2 Installation
Installation This section outlines the basic installation of the 60 Series instruments. Please take the time to review these important guidelines. WARNING: RISK OF ELECTRICAL SHOCK! SERVICE OF THE INDICATOR SHOULD ONLY BE PERFORMED BY AUTHORIZED SERVICE PERSONNEL. If the 60 Series indicator is being plugged into an outlet, it must have an earth ground. -
Page 24: Model 465, 560, 562, 660, 662 Outline Drawing
2.1.2 Model 465, 560, 562, 660, 662 Outline drawing 2.1.3 663 Outline drawing 60 Series User Instructions... -
Page 25: 663 Big Box Outline Drawing
2.1.4 663 Big box outline drawing 2.1.5 665 Outline drawing 60 Series User Instructions... -
Page 26: Panel Mounting
2.2 Panel mounting All models excluding the Model 663 are available in panel mount versions. When properly installed, the units are suitable for wash-down environments. The panel-mount version functions identically to the table top version. The only difference between the two package types is the mechanical aspects of the enclosure and the positioning of the main board and display. -
Page 27: Model 465, 560, 562, 660, 662 Panel Mount Outline Drawing
2.2.3 Model 465, 560, 562, 660, 662 panel mount outline drawing 2.2.4 Model 465, 560, 562, 660, 662 panel mount cutout 60 Series User Instructions... -
Page 28: Model 665 Panel Mount Outline Drawing
2.2.5 Model 665 panel mount outline drawing 2.2.6 Model 665 panel mount cutout 60 Series User Instructions... -
Page 29: Chapter 3 Operation
Operation The 60 Series indicators can operate in a variety of modes such as check-weighing, parts counting and filling etc. The functions described in this section are not available until enabled within the setup parameters. Contact your GSE distributor to configure the indicator for a specific operation. -
Page 30: Entering The Time / Date (Model 460)
A new date is entered by keying in "MM.DD.YY" (or "DD.MM.YY" if international format was selected) followed by the [ENTER] key. Month, day and year entries must be separated by decimal points. Leading zeroes need not be entered. For example, if you enter "4.1.96" and press [ENTER] the date is set to 04/01/96. -
Page 31: Parts Counting
3.2 Parts Counting The counting parameter must be enabled before using. Follow the instructions below for sampling and counting parts. A new sample must be performed for each unique part being counted. The indicator will not store the average piece weight. 3.2.1 Simple keypad sample (model 460) Method 1: Sample 10 pieces (parts) and count additional parts Press [SELECT] until Qty is displayed. -
Page 32: Negative Piece Sampling (Model 460)
Key in (or bar-code scan) the tare weight of the container. Add the sample parts back in that were removed. The displayed quantity then is the total number of parts in the container. 3.2.2 Negative piece sampling (model 460) In order to perform a negative sample routine, the parts must have been sampled previously and the average piece weight must be accessible. -
Page 33: Negative Piece Sampling
Press [ENTER] to accept the sample. Add additional parts to be counted. This number of parts added will be displayed. Method 2: Sample and count a specific number of parts Press [SELECT] or 30 [SELECT] to access the quantity mode. Place the empty container on platform (optional). -
Page 34: Accumulation Mode
Press the [ENTER] key. If the sample's total weight was sufficient, the piece weight will be calculated and the sample quantity will be displayed. Otherwise, you may be prompted to "Take" additional parts. The exact prompts will depend on whether the auto- enhance and/or minimum accuracy assurance features have been enabled. -
Page 35: Initializing Accumulation Totals
Once in an accumulation mode, press [UNITS] + [SELECT] on the Model 460 or [.] [ENTER] on all other 60 Series indicators to add the displayed value to the accumulated total. Accumulate operations are motion delayed. If motion is occurring when an accumulation is requested, the Mot'n Delay prompt is displayed until motion ceases. -
Page 36: Set The High And Low Limits (Excluding Model 460)
3.4.1 Set the high and low limits (excluding model 460) Press [TARGET] or [F2] and "10.00 Hi" (by default) will be displayed. To accept the value of 10 go to step 4. Key in the desired high value weight and press [ENTER] or go to step 3 to accept the value of 10. -
Page 37: Truck I/O
if your weight is greater than your high weight limit, "OVER" is displayed. If your weight is less than your low weight limit, "UNDER" is displayed. If your weight is between the High and Low limits, "GOOD" is displayed. 3.5 Truck I/O Used for vehicle weighing where product is being loaded or unloaded. -
Page 38: Clear One Id
3.5.4 Clear one ID Clears one record from the database. Press [TARGET] or [F2] and "Print ID's?" will be displayed. Press [CLR/NO] and "Clear One?" will be displayed. Press [ENTER] and "ID to Delet" will be displayed. Key in the ID number to be deleted and press [ENTER]. If the ID number is not stored in the database, "Not Found"... -
Page 39: Apw (Average Piece Weight) Lookup
3.6 APW (average piece weight) lookup A specific average piece weight may be recalled from a database. The average piece weight will be associated with an ID#. 3.6.1 Store APW Use this method to store a specific APW to the database. A sample must be performed before this function can be used. -
Page 40: Clear One Apw
Press [ENTER] to print stored APW's in row/column format. Indicator returns to the gross mode. 3.6.4 Clear one APW Clears current record from the database. Press [TARGET] or [F2] and "Delete ID# XXX?" will be displayed. Press [ENTER] at the prompt to confirm deletion. this will only remove the current APW from the database. -
Page 41: Setup Outputs
3.7.1 Setup Outputs Settings for setpoints preact, and dribbles. Setpoints Press [TARGET] or [F2] and "0.00 SP 1" will be displayed. Key in Setpoint value and press [ENTER]. Preact If preact was chosen previously, use the following steps: " 0.0 PAct." Will be displayed. Key in Preact value (if enabled), zero (0) for no preact and press [ENTER]. -
Page 42: Chapter 4 Troubleshooting
Troubleshooting This chapter of the 60 Series user instructions manual provides information on error messages and troubleshooting. Some information in this chapter refers to parameters that are not discussed in this guide. They are provided as a quick reference to problems and solutions. -
Page 43: Setup Mode Error Messages
4.1.2 Setup Mode Error Messages Error Description 10 Entry>Max! An entry was made which had more characters than allowed. 11 WRONGCODE! The incorrect access code was entered, thus preventing changes. In order to access the Setup Mode, either the proper code must be entered or [ENTER] must be pressed alone (to view selections without making changes). -
Page 44: General Error Messages
4.1.4 General Error Messages Error Description 99 Can't Set! An attempt to enter a value for a parameter which is not field changeable, such as the serial numbers or the audit trail counter results in this message. - - Cksumerror Upon each power-up, the indicator tests the integrity of its EPROM. -
Page 45: Service
4.2.3 Service There are no user serviceable items in the GSE 60 Series. Service must be performed by a qualified service technician only. Attempts to service this instrument by unqualified personnel may void the warranty. 60 Series User Instructions... - Page 47 WI-150 Ultra Low-Power Weight Indicator Service Manual...
- Page 48 Avery Weigh-Tronix USA 1000 Armstrong Dr. Fairmont MN 56031 USA Tel:507-238-4461 Fax:507-238-4195 Email: usinfo@awtxglobal.com www.wtxweb.com Avery Weigh-Tronix UK Foundry Lane, Smethwick, West Midlands, England B66 2LP Tel:+44 (0) 8453 66 77 88 Fax: +44 (0)121 224 8183 Email: info@awtxglobal.com www.averyweigh-tronix.com...
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