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TriangleTube CCRKIT36 Assembly Replacement

Flue sensor replacement

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Challenger
Flue Sensor Replacement
Kit Part Number
CCRKIT36
Each Kit Includes:
• Temperature Sensor
Recommended Tools:
• Phillips Head Screwdriver
• Pliers
WARNING
!
Indicates a potentially hazardous situation which,
if ignored, can result in serious injury or substan-
tial property damage.
WARNING
!
For your safety, turn off electrical power supply
at service panel and allow unit to cool before pro-
ceeding to avoid possible electrical shock and
scald hazard. Failure to do so can cause severe
personal injury or death.
2020-35 - Challenger Flue Sensor Replacement
Revised 9/22/2022
Description
Flue Sensor Replacement
NOTICE
Indicates special instructions on installation, operation
or maintenance, which are important to equipment
but not related to personal injury hazards.
WARNING
!
Failure to follow instructions below can result in
severe personal injury or damage if ignored.
Model
All Models
Instructions are for a qualified installer/ ser-
vice technician only.
Read all instructions before proceeding.
Follow instructions in proper order.
1

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Summary of Contents for TriangleTube CCRKIT36

  • Page 1 Challenger Flue Sensor Replacement Kit Part Number Description Model CCRKIT36 Flue Sensor Replacement All Models Each Kit Includes: • Temperature Sensor Recommended Tools: • Phillips Head Screwdriver • Pliers NOTICE WARNING Indicates special instructions on installation, operation Indicates a potentially hazardous situation which,...
  • Page 2 Challenger Flue Sensor Replacement 7. Once the condensate pan is clear of the bottom 1. Preliminary Instructions: jacket, rotate it towards the front of the appliance 1. Verify that the replacement kit is correct for the and push down on the rear to disengage from the model of boiler.
  • Page 3 Challenger Flue Sensor Replacement 3. Use a pair of plier to remove the old bracket (see Fig. 6). The bracket will not be reused. Fig. 6: Old style sensor bracket 4. Snap the new sensor in place as shown in Fig. 7. Lightly tug the sensor to ensure it is secure.
  • Page 4 Challenger Flue Sensor Replacement 4. Replacing new style sensor WARNING NOTICE When re-assembling the condensate pan and flue pipe ensure all gaskets are in place and correctly installed. Step 4 only applies to replacing the new style temperature Ensure all associated joints are complete, tight and se- sensor (see Fig.