Instanta Barista Pro SW Series Service Manual

Instanta Barista Pro SW Series Service Manual

Counter top steam & water boiler

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The Professionals Choice
SW Series
Barista Pro Counter Top Steam & Water Boiler
British Manufacturing
since 1957

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Summary of Contents for Instanta Barista Pro SW Series

  • Page 1 British Manufacturing since 1957 The Professionals Choice SW Series Barista Pro Counter Top Steam & Water Boiler...
  • Page 2: Table Of Contents

    INSTANTA LIMITED S E R V I C E M A N U A L ISSUE: 3- Dated: Nov 2016 “SW” SERIES AUTOMATIC FILL, COUNTER-TOP PRESSURISED STEAM & WATER BOILERS CONTENTS Section: Page No: Contents Introduction Installation Principle of Operation (Daily Use) 1 .0...
  • Page 3: Introduction

    INTRODUCTION: The “Barista Pro” series of pressurised cafe boilers were introduced in March 1996 and won the CEDA award for Best Commercial Catering Equipment the same year. They are designed to be stylish in appearance but simple to service. This manual has been designed to be a guide for service engineers.
  • Page 4: Principle Of Operation (Daily Use)

    8. If the red service light flashes five times, pauses and repeats, the incoming water pressure is too low. This can be adjusted using the internal pressure reduction valve or an external pump may have to be fitted. Ring Instanta’s technical help line for advice – 01704 502911 PRINCIPLE OF OPERATION: Both models are automatic fill.
  • Page 5: The Boiler

    SW13/6 (WB-2/6KW) Voltage: 230V single-phase 50/60Hz Supply: Rated Input: 6.0kW Avg. Power Consumption: 0.20 (kw/hour - standby) Fill Type: Automatic Fill Mains Water Pressure: 2.0 – 7.0 bar Normal Working Pressure: 14psi (0.96bar) Over-ride Safety Cut-out: 18psi (1.24bar) Safety Valve Set Pressure: 25psi (1.8bar) Max Design Pressure: 2.0bar...
  • Page 6: Pressure-Switches

    Leaks on the anti-vacuum valves are usually caused by lime-scale on the ball/spindle or a deterioration of “O” ring-seal (later models supplied from: Jan 2005 onwards). Replace “O” ring or complete valve as necessary. 5.0 - SYPHON PIPES (Water & Steam): a.
  • Page 7: Heating Elements

    7.0 - THE HEATING ELEMENT(S): The heating elements are made from copper and are tin plated. The old type screw into the boiler and are sealed by a WRAS-approved fibre gasket. The new type is sealed by an ‘O’ ring and P.T.F.E. tape.
  • Page 8: The Sensing Probes

    The Main P.C.B. (FF850): Operating Voltage: 190V – 265V AC @ 50Hz Frequency Range: 47-65 Hz Fuse Rating: 315mA 250V AC Operating temp: 0–70^C This P.C.B. (FF850) controls all the main functions of the machine, monitoring the water level, pressure, water supply etc. If a fault is detected the user is warned via the service or ready L.E.D. Some faults render the machine inoperative whilst others will only give warning flashes 10.0 THE SENSING PROBES: Sensing probes are used to detect the presence of water within the boiler, using a small electrical...
  • Page 9: Non-Return Valve

    1a. - Mains Water Pressure: MAINS WATER PRESSURE RANGE: Between 2.0 and 7.0 bar (28 and 96psi) Incoming mains water pressure can vary wildly from site to site and can also fluctuate dependent on the time of day (water pressure often increases at night). In extreme cases, this can take the mains water pressure outside that at which the boiler can operate.
  • Page 10 To replace the tap spring (Part No.TP1007/N):  Switch machine off.  Open steam tap to evacuate pressure from boiler.  Push the pin out of the tap handle.(the pin has a bend in the middle)  Unscrew the tap bonnet and remove the tap assembly from the tap body. ...
  • Page 11: Scaling

    Aerator A water spray assembly known as an “aerator” is attached to the end of the water arm. Its purpose is to allow the user to dispense boiling water without excessive “splash-back”, which can result from the force of pressurised boiling water entering the vessel – particularly a problem if small containers/vessels are being used.
  • Page 12: Fault-Finding

    15.0 - Fault Finding: This section contains a list of faults and causes that the machine may encounter. MACHINE CAUSE SYMPTOM Dead P.C.B. faulty (315mA fuse or transformer) No mains input (installation problem or outside interference) ON/OFF switch faulty Unsound terminal connection Blown fuses in plug (3kw) Bad connection in plug (mains lead fault) Over-ride pressure-switch has switched power off to the...
  • Page 13 16.0 - SERVICE WARNING CODES: If the amber “Ready” light is flickering – either: mains-water pressure on the premises is low, the water supply has been turned off or there is a scale build up. The light will stop when the water has returned to normal.
  • Page 14 P/SWITCH MOUNTING BRACKET ALUMINIUM TRIAC PLATE WATER STEAM Supreme 3 & 6 D.19...
  • Page 15 WB-2 Supreme Exploded Drawing Key Drawing Description Part No Heating element E280 (3.0kw, 230V) Normal Operating Probe PRB8/A (Black wire) ¼” to 3/8” Brass Adaptor FV305 Brass probe holder c/w “Overfill” level sensor PRB4/A (orange wire) Safety valve SV202 (set to blow @ 25p.s.i.) Anti-vacuum &...
  • Page 16 WATER INLET ASSEMBLY Supreme 3 & 6 D.13/A – issue 4 SLOTTED ADJUSTMENT SCREW ( TURN CLOCKWISE TO INCREASE INCOMING WATER FLOW. ANTI-CLOCKWISE TO REDUCE ) Note: Arrows show direction of flow DESCRIPTION Part No. H/FF124/A UPPER WATER PIPE ASSEMBLY – BRAIDED H/FF113 BRASS "...
  • Page 17 B327 STAR WASHER XEN303 TP8 HIGH PRESSURE TAP PLASTIC TAP COLLAR UNION BODY CHROMED TAP BODY TP703 Part Nos: TP801 TAP WASHER TAP HANDLE (for Steam Arm) TP800/S ASSEMBLY (for Water Arm) TP800 XTP1053 TAP STEM V103 ‘O’ RING STEAM DISPENSE ARM ASSEMBLY.
  • Page 18 THE BOILER Super Twin Change Top Probe (Black Wire) For PRB7/C Replace Water Syphon Tube VACUUM VALVE 1. SAFETY VALVE (25 PSI) OVER FILL PROBE Another Steam Tube - ORANGE WIRE 2. VACUUM VALVE (PRB4/A) ‘T’ PIECE (P/STAT CAPILLARY TUBE) 3.
  • Page 19 BLACK - 8 INLET YELLOW - 21 SOLENOID ORANGE - 22 TO LEDs ON FRONT BROWN - 23 PANEL RED - 24 VIOLET - 9 INLET BOTTOM PROBE TOP PROBE MAIN P/STAT Instanta ( M ) LIMESCALE PROBE SUPREME WD111...
  • Page 20 BROWN - 25 PANEL ELEMENTS RED - 26 VIOLET - 5 INLET 2 NEUTRAL WIRES TO ELEMENTS (BLUE) WIRING LAYOUT AND BOTTOM PROBE TERMINAL CONNECTIONS TOP PROBE MAIN FOR SUPREME 6 P/STAT ( M ) LIMESCALE PROBE Instanta SUPREME WD112...
  • Page 21 BROWN - 25 ELEMENTS PANEL RED - 26 VIOLET - 5 INLET 2 NEUTRAL WIRES TO ELEMENTS (BLUE) WIRING LAYOUT AND BOTTOM PROBE TERMINAL CONNECTIONS TOP PROBE MAIN FOR SUPREME 6 P/STAT ( M ) LIMESCALE PROBE Instanta SUPREME WD112...
  • Page 22 SW13, SW13/6 F R O N T S I D E B A C K WATER INLET ¾” BSP ELECTRICAL CORD B O I L E R R AT I N G / S P E C I F I C AT I O N MODEL SW13 SW13/6...

This manual is also suitable for:

Barista pro sw13Barista pro sw13/6

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