Related Manuals for LOFTNESS 77-001
Summary of Contents for LOFTNESS 77-001
- Page 1 Fertilizer Tender Owner’s Manual and Parts Book (Originating w/Serial Number 77-001) Model Number: Serial Number: Date of Purchase: N62801 Rev. A 02.16.16...
- Page 3 LOFTNESS factory or authorized LOFTNESS dealership or in any way so as in LOFTNESS’ judgment, to affect its stability or reliability, nor which has been subject to misuse, negligence or accident, nor to any machine or attachment which shall not have been operated in accordance with LOFTNESS’ printed instructions or beyond the company recommended machine rated capacity.
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Page 5: Table Of Contents
Table of Contents Warranty Table of Contents Introduction Owner Information ............1 Warranty Policy . - Page 6 Table of Contents Initial Set-up (Cont’d) Connecting Control Valve Hydraulics ..........15 Hydraulic Check .
- Page 7 Table of Contents Appendix Specifications ............. .39 Dimensions .
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Page 9: Introduction
It is also important that you fill out the Warranty Registration form(s) completely and return to Loftness so as not to void the warranty. Keep the owner’s manual and the entire documentation packet in the storage compartment provided with your fertilizer tender. -
Page 10: Features
Introduction Features Options • 30° Tender slop angle • Roll top tarp • Two compartment hopper (14 gauge stainless steel) • Two stainless steel control gates adjust product flow • 21 ft or 24 ft x 10 in. stainless steel auger tube and screw •... -
Page 11: Safety Instructions
Contact Loftness for safety decal and in the owner’s manual. When you see this replacement. symbol, be alert to the possibility of personal... -
Page 12: Safety Rules
Safety Instructions Safety Rules • The fertilizer tender should not be used to handle materials other than those which were specified as part of its design. It is the operator’s responsibility These are general safety considerations. Additional to be aware of the specifications and operate the precautions may be necessary to operate your tender accordingly. -
Page 13: Maintenance Safety
Safety Instructions Maintenance Safety Hydraulic Safety • Follow the maintenance schedule outlined in this • The hydraulic system is under high pressure. Make manual. sure all lines and fittings are tight and in good condition. These fluids escaping under high pressure •... -
Page 14: Chemical Fertilizer Safety
Safety Instructions Safety Rules (Cont’d) Chemical Fertilizer Safety • Always read the label before using chemical fertilizers. Follow manufacturer’s instructions for use and handling. Also follow label directions and recommendations on keeping fertilizer residue on edible parts of plants within limits permitted by law. •... -
Page 15: Safety Decal Locations
Safety Instructions Safety Decal Locations Check and replace any worn, torn, hard to read or missing safety decals on your machine. DANGER Stop engine and remove key before opening cleanout door. N50969 Part No. N50969 WARNING CAUTION Agricultural chemicals can be dangerous. -
Page 16: General Information
General Information Fertilizer Tender Identification Roll-top Cover Hopper (Option) Auger Motor Auger Ladder (shown folded) Auger Controls (Control Valve) Auger Cleanout Lever Hydraulic Pump Hydraulic Front U-bolt Gate Levers (mounted to truck’s PTO) Reservoir Mounts Fertilizer Tender OM... -
Page 17: Auger Controls
General Information Auger Controls Gates Note: Opening and closing of only one gate shown in this photo. Repeat the procedure for the opposite gate. Gate in Closed Position Gate in Open Position The gates separate the two hopper compartments from the auger. -
Page 18: Auger Cleanout
General Information Auger Cleanout WARNING: Turn off engine before attempting to clean out auger. Failure to do so could result in serious injury. Pull lever to clean out fertilizer in bottom of auger. Push lever back in when complete Tarp (Option) Roll-top Option For a manual operation, a crank lever at front of hopper extends and retracts roll top tarp. -
Page 19: Initial Set-Up
PTO. Weight or legal weight for Example: 34000 axle configuration. Loftness does not provide the truck PTO. It is the owner’s Front Axle Weigh front axle __________ Weight responsibility to ensure a proper PTO is installed on the Example: truck. -
Page 20: Securing Hopper
Initial Set-up Mounting Hopper (Cont’d) NOTE: If any modifications to the truck need to be made to accommodate the tender hopper, consult the truck manufacturer and/or its dealer for Table 2 instructions to safely modify the truck/chassis. Auger Option Modifications should be made before attempting to mount the tender hopper. -
Page 21: Hydraulic Reservoir Connections
Initial Set-up Hydraulic Reservoir Connections Mounting Auger Unstrap Lift Cylinder Connect pump supply hydraulic hose to the upper port (1) on the hydraulic reservoir. Connect opposite end of the hose to the suction port on the truck’s hydraulic pump. Connect pressure hose to the lower port (2) on the tender Remove tie wrap (1) securing auger lift cylinder to the frame. - Page 22 Initial Set-up Mounting Auger (Cont’d) Using the hoist, raise the discharge end of the auger For 21 ft. auger, insert hoist rings into position “A”. enough to align the yoke in the rod end of the lift cylinder For 24 ft. auger, insert hoist rings into position “B”. with the hole in the bracket weldment on the auger assembly.
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Page 23: Connecting Control Valve Hydraulics
Initial Set-up Connecting Control Valve Hydraulics Insert tie wraps (1) into tabs welded to tender frame. Remove tie wraps securing hoses and wiring harness to the auger for shipping. Position/route the hydraulic hoses as shown and secure with the tie wraps. Cut off excess length of tie wrap ends. Hydraulic Check Disengage and engage the auger control, and raise Connect hose (A) from the auger motor to the “A”... -
Page 24: Fenders
Initial Set-up Fenders Lights Fenders are bolted to tender frame using supplied hardware and can be adjusted for or aft to accommodate tandems on truck. Connect the wiring harness end that is secured to the auger to the harness on the tender frame. Connect bare leads of tender harness to truck wiring harness (white=ground, black=clearance lights). -
Page 25: Operation
Operation Preparation for Use Position the auger discharge end over the unit to be loaded. The tender should be operated in an open area free of Lower the auger by pushing in the right handle (1) on the personnel and other working machines or property with control valve. - Page 26 Fertilizer Tender OM...
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Page 27: Maintenance
Maintenance General Maintenance Maintenance Schedule “Maintenance Safety” page before SERVICE REQUIRED performing any service or maintenance on the fertilizer tender. SERVICE POINTS WARNING: Always shut down the truck, remove the ignition key, and set the park brake before performing any inspections or maintenance. -
Page 28: Lubricants
Maintenance Lubricants Hydraulic System The hydraulic system and its components depend on CAUTION: Use proper safety procedures clean hydraulic fluid for internal lubrication. when handling petroleum products including, but not limited to, the use of rubber gloves Premature wear, malfunctions, and component damage and eye protection. -
Page 29: Hydraulic Fluid
Maintenance Hydraulic Fluid The hydraulic fluid reservoir holds 10 gallons (37.8 l) Premium grade petroleum based hydraulic fluids provide the best performance. These fluids typically provide additives that are beneficial to the hydraulic system and carry and ISO viscosity rating. Recommended Fluid Ratings Minimum Viscosity Best Range... -
Page 30: Hydraulic Fluid Filter
Screw the new filter to the the filter base. IMPORTANT: Make sure new filter is a 10 micron filter of the same quality as provided by Loftness. Start the engine and check for leaks. Fertilizer Tender OM... -
Page 31: Gate Adjustment
Maintenance Gate adjustment Storage Because of the corrosiveness of granular fertilizers, the tender should be kept clean and lubricated to extend its service life and to prevent damage to the auger and other vital parts. For Short-term Storage Make sure the tender hopper and auger are completely empty. -
Page 32: Troubleshooting
Maintenance Troubleshooting To assist with maintenance and repair, the following list of common problems and corrections is provided. PROBLEM POSSIBLE CAUSE SOLUTION Hydraulic fluid overheats. Low fluid level. Fill hydraulic reservoir to recommended level. Relief valve pressure is incorrect. Check and adjust relief valve pressure. NOTE: If pressure is below 2,000 psi (13,790 kPa), the pump is most likely worn and needs to be replaced. -
Page 33: Parts Identification
Parts Identification PARTS IDENTIFICATION Fertilizer Tender OM... -
Page 34: Hydraulic Reservoir
Parts Identification Hydraulic Reservoir Fertilizer Tender OM... - Page 35 Parts Identification Hydraulic Reservoir QTY. PART # DESCRIPTION N29498 BREATHER, PARKER N51305 ADAPTER, 16MORB - 12NPT N51157 HEAD, FILTER 5.1" N13876 ELBOW, 90 DEG - 16MOR - 12MJIC N51319 HOSE, 3/4"X189"-12FJIX-12FJIX N51311 FILTER,10 MICRON N30108 GAUGE, FLUID LEVEL & TEMP SIGHT 4979 NUT, LOCK 3/8"...
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Page 36: Auger Assembly (N67720 - 24 Ft. Auger) (N67822 - 21 Ft. Auger)
Parts Identification Auger Assembly (N67720 - 24 ft. Auger Assy.) (N67822 - 21 ft. Auger Assy.) Auger Cleanout N67822 - Complete 21 ft. auger assembly. N67720 - Complete 24 ft. auger assembly. Fertilizer Tender OM... - Page 37 Parts Identification Auger Assembly (N67720 - 24 ft. Auger) (N67822 - 21 ft. Auger) QTY. PART # DESCRIPTION N62489 WELDMENT, FT1600 AUGER 21' SS N61827 WELDMENT, FT1600 AUGER 24' SS N67852 HARNESS,FT1600 AUGER N50815 BOLT, 3/8" X 1" SS SER FL GR 5 4979 NUT, LOCK 3/8"...
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Page 38: Auger Slide Plates
Parts Identification Auger Slide Plates QTY. PART # DESCRIPTION 4233 NUT, STANDARD 3/8" 4064 WASHER, FLAT 3/8" N67292 PLATE, FT1600 AUGER SLIDE N26743 BOLT, 3/8" X 1" SER FLG Fertilizer Tender OM... -
Page 39: Hydraulic Pump
Parts Identification Hydraulic Pump QTY. PART # DESCRIPTION N54743 PUMP, COUNTER-CLOCKWISE N87788 PUMP, CLOCKWISE N21380 ADAPTER, 12MJIC - 12 MOR N65496 ELBOW, 90 DEG -20MOR -20HB N62205 CLAMP, WORM DRIVE HOSE N62155 HOSE, 1-1/4" X 80" -20FJX 100R4 N64576 HOSE, 3/4" X 72" -12FJX -12FJX Fertilizer Tender OM... -
Page 40: Control Valve
Parts Identification Control Valve QTY. PART # DESCRIPTION N51059 ELBOW, 90 DEG -06 MJIC -12MORB N21380 ADAPTER, 12MJIC - 12 MOR N11945 ELBOW, 90 DEG 12MOR - 12MJIC N51056 VALVE, 2 SPOOL 4979 NUT, LOCK 3/8" SER FLG 4226 BOLT, 3/8" X 2" GRADE 5 Fertilizer Tender OM... -
Page 41: Auger Lift Cylinder
Parts Identification Auger Lift Cylinder QTY. PART # DESCRIPTION N50885 CYLINDER, 2.5 X 14 N20037 ELBOW, 90 DEG - 6MJIC - 8MOR N51116 HOSE, 1/4" X 49"-06FJIX-06FJIX N22722 RESTRICTOR, 6MJIC - 8MOR - .031 N51110 HOSE, 1/4" X 32"-06FJIX-06FJIX N23724 TIE,CABLE #40 8.5"... -
Page 42: Gate Assembly
Parts Identification Gate Assembly QTY. PART # DESCRIPTION 4012 BOLT, 1/2" X 1-1/4" GRADE 5 4068 WASHER, 1/2" SAE FLAT N62209 SPACER, .532 ID X .75OD X .260T 4054 NUT, LOCK 1/2" TOP N51011 GATE, FT1600 N51025 LINKAGE, FT1600 GATE N50757 COVER, PLASTIC HANDLE N51023... -
Page 43: Ladder
Parts Identification Ladder NOTE: Only one ladder is shown. Rear ladder uses the same components. QTY. PART # DESCRIPTION 4052 NUT, LOCK 3/8" N31741 WASHER, FLAT 3/8" SAE 4195 BOLT, 3/8" X 1" GRADE 5 N50089 WLDMT, FT1600 PIVOTING STEP Fertilizer Tender OM... -
Page 44: Fenders
Parts Identification Fenders NOTE: Fenders are identical. Only one fender shown. Quantities in parts list are for one fender. QTY. PART # DESCRIPTION N54756 ASSEMBLY, FT1600 FENDER N68378 PLATE, BACKER 4979 NUT, LOCK 3/8" SER FLG 4232 BOLT, 3/8" X 1-3/4" GRADE 5 U-Bolt Tie-Down Kit QTY. -
Page 45: Lights
Parts Identification Lights QTY. PART # DESCRIPTION N50268 GROMMET, 2" STTL N50274 LIGHT, 2" STTL AMBER N50270 LIGHT, 2" STTL RED N54649 HARNESS, FT1600 TENDER (Shown on page 28) N67852 HARNESS, FT1600 AUGER (On Tender Frame. Not Shown) Manual Holder 2, 3 QTY. -
Page 46: Machine Decals And Signs
Parts Identification Machine Decals and Signs NOTE: All safety related decals are also shown in the Part No. N50973 Safety Instructions section along with their location on the machine. See “Safety Decal Locations” on page 7. Check and replace any worn, torn, hard to read or missing decals on your machine. -
Page 47: Appendix
Appendix Specifications DESCRIPTION FERTILIZER TENDER Weight 21 ft. Auger 24 ft. Auger 3,200 lbs. (1,451 kg) 3,270 lbs. (1,483 kg) Hopper Capacity - Struck 500 cubic ft. (14.2 cbm) Hopper Capacity - Heaped 570 cubic ft. (16.1 cbm) Hopper Compartments 2 Compartments, 250 cu. -
Page 48: Dimensions
Appendix Dimensions NOTE: Auger height dimensions taken from bottom of Tender mounting frame, not from the ground. DESCRIPTION FT 1600 with 21 ft. Auger FT 1600 with 24 ft. Auger Hopper Width (A) 96.1 in. (244 cm) 96.1 in. (244 cm) Tender Height (without Auger) (B) 85 in. -
Page 49: Torque Specifications
Appendix Torque Specifications Inches Hardware and Lock Nuts TORQUE CHARTS Minimum Hardware Tightening Torques Normal Assembly Applications (Standard Hardware and Lock Nuts) Nominal Unplated Plated Unplated Plated Unplated Plated Grade Grade Size W / ZnCr W / ZnCr W / ZnCr W / Gr. -
Page 50: Metric Hardware And Lock Nuts
Appendix Torque Specifications (Cont’d) Metric Hardware and Lock Nuts TORQUE CHARTS Minimum Hardware Tightening Torques Normal Assembly Applications (Metric Hardware and Lock Nuts) Class 5,8 Class 8,8 Class 10,9 Lock nuts Nominal Unplated Plated Unplated Plated Unplated Plated Class 8 Size W / ZnCr W / ZnCr... - Page 52 Loftness Specialized Equipment, Inc. 650 So. Main Street • PO Box 337 • Hector, MN 55342 Tel: 320.848.6266 • Fax: 320.848.6269 • Toll Free: 1.800.828.7624 Printed in USA © Loftness 2016...
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