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Sapphire V2S
Hardware Installation
Procedure Manual
16355 South Elm Rd, Olathe, Kansas 66062 | Office: +1 844-275-2801
support@gemone.com | www.gemone.com
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Summary of Contents for GemOne Sapphire V2S

  • Page 1 Sapphire V2S Hardware Installation Procedure Manual 16355 South Elm Rd, Olathe, Kansas 66062 | Office: +1 844-275-2801 support@gemone.com | www.gemone.com...
  • Page 2 Please contact the Gem One support desk at +1 844-275-2801 or support@gemone.com after the table has been filled out. Gem Serial End User End User Address Equipment Make Equipment Model Equipment Serial # Key Hours at Install Has Gem One been sent the customer setup sheet?
  • Page 3: Table Of Contents

    Table of Contents Safety Precautions Introduction Purpose Scope Terminology Sapphire V2S Technical Parameters Sapphire V2S Components Hardware Placement Installation Guide Connection V2HARNA (Black) and V2HARNB (Grey) to the Interface Box Wiring Guide Internal Combustion Wiring Diagram Battery Electric Wiring Diagram...
  • Page 4: Safety Precautions

    Doing so may crack the screen or LCD panel glass, resulting in personal injury or major damage to the device. Power Supply Do not use the Sapphire V2S with any voltage other than that specified. Avoid situations that can cause damage to the power cable.
  • Page 5: Introduction

    Introduction Purpose This document is to be used as a guide to install the Sapphire V2S onto various type of equipment, whether they are internal combustion or electric equipment. Scope This document is to be used by a trained and authorized person(s) with the necessary PPE as a guide for the installation, operation, and management of the Sapphire V2S.
  • Page 6: Sapphire V2S Technical Parameters

    12-24V input and should be used for internal combustion equipment and the other (HV) has 36-80V input and should be used for battery electric equipment There is a sticker at the back of the Sapphire V2S display with 8-36V input. This is OK as the display will get power from the interface box.
  • Page 7: Sapphire V2S Components

    Sapphire V2S Components The following section shows pictorial examples of components of the Sapphire V2S system. The final product may vary slightly from what is depicted.
  • Page 8: Hardware Placement

    Hardware Placement The following section shows pictorial example of components of the Sapphire V2S system. Placement Item Example The display should be in a location where both the Sapphire V2S reader and touch screen display is easily accessible Display with RFID and available to the operator.
  • Page 9: Installation Guide

    Installation Guide Now that suitable locations have been found to mount the hardware, wires need to be installed onto the equipment in order to get the Sapphire V2S operational. The type of connectors and methods used will vary from workshop to workshop.
  • Page 10: Wiring Guide

    Wiring Guide The following information describes where to connect wires found on the grey connector. Wire Color Purpose Connected To Black Ground Ground/Earth/Negative Power Battery Positive/ Constant Power Source Yellow Ignition Sense Key switch - accessories position Operator presence is most common for input 1. Grey Digital Input 1 Operator Presence is measured by either the...
  • Page 11: Internal Combustion Wiring Diagram

    Internal Combustion Wiring Diagram The following diagram is an overview of the installation required for internal combustion equipment. It does contain the optional strobe/alarm combo and RFID Reader. Inputs (grey and brown) wires do not affect the operation of the equipment.
  • Page 12: Battery Electric Wiring Diagram

    Battery Electric Wiring Diagram The following diagram is an overview of the installation required for battery electric equipment. It does contain the optional strobe/alarm combo and RFID Reader. Inputs (grey and brown) wires do not affect the operation of the equipment. They only count the time On and time Off.
  • Page 13: Sapphire V2S Operation

    Powering Device Depending on which equipment type, turn the key to Accessories (internal combustion) or On (battery electric). This will engage the Sapphire V2S allowing operators to log into the screen. The yellow wire (ignition sense/equipment detection) will sense a voltage and the Sapphire V2S display should turn On when the key is turned.
  • Page 14: Relay Operation

    The relay will remain closed until the screen has been unlocked. Inputs There are two inputs currently available on the Sapphire V2S. These can be used to detect operating values/times of various functions. Inputs do not affect the operation of the equipment. They are only a counter...
  • Page 15: Installing Aux Device For Impact Lockout

    Installing Aux Device for Impact Lockout If the impact lockout feature is available on the Sapphire V2S, an Aux device (such as an alarm or light) can be fitted to activate upon impact. A threshold is set on the module so impacts above this threshold will lock out the module and activate the device.
  • Page 16: Installation Of Overhead Mounting Bracket (Optional)

    See image below for finished product. Two plates are clamped on the overhead guard with the strobe mounted on the top and the Sapphire V2S mounted underneath. The end of the bolt will be facing up but they will be lower than the strobe.

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