Summary of Contents for MQ Multiquip JS36/30H55DE Series
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OPERATION AND PARTS MANUAL MODEL JS36/30H55DE CONVERTIBLE EDGING WALK-BEHIND TROWEL (Honda GX160 GASOLINE ENGINE) Revision #0 (05/02/16) Original Version To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES. P/N 24421...
Startup of machine, engine choke. Maintaining a hover. Maneuvering. Pitching. Concrete fi nishing techniques. Shutdown of machine. Lifting of machine (lifting bale). Machine transport and storage. PAGE 5 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
This machine to be operated by qualified personnel. Ask for training as needed. WARNING Guard Hazard NEVER operate this equipment with guards removed. Keep hands clear. PAGE 7 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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No one other than the operator is to be in the working area when the equipment is in operation. DO NOT use the equipment for any purpose other than its intended purposes or applications. PAGE 8 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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NEVER place your feet or hands inside the guard rings muffl er or cylinder. Allow these parts to cool while starting or operating this equipment. before servicing equipment. PAGE 9 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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ALWAYS tie down equipment during transport by comes into contact with hot engine parts or sparks from securing the equipment with rope. the ignition system. PAGE 10 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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Recyclers and manufacturers alike promote the process of recycling metal. Using a metal recycling center promotes energy cost savings. PAGE 11 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
312 X 362 X 335 mm Dimensions (L x W x H) (12.3 x 14.3 X 13.2 in.) Dry Net Weight 15 Kg. (33.1 lbs.) PAGE 13 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
V-belt pulley drive system. The pulley engages training to a new operator. using a centrifugal clutch. See parts section of this manual for a breakdown of the drive system. PAGE 14 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
7. Operator Presence Lever (Optional) — This lever to adjust the trowel arms. must be engaged (squeezed), when starting the engine. Releasing the lever will stop the engine. PAGE 15 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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(sight glass) prior to each use. Fill with can be attached to the trowel arms that will allow the recommended type gearbox oil. trowel to float on "wet" concrete. PAGE 16 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
OFF position stops engine operation. 5. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture. PAGE 17 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
STAR WHEEL ADJUSTING NUT (TOP) LOCKING NUT (BOTTOM) IDLE Figure 6. T-Handle Bar Adjustment Figure 8. Throttle Cable Receiver Adjustment 3. Tighten star wheel firmly. PAGE 18 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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GROUND PITCH POINT MALE CABLE BLACK/RED YOKE Figure 10. Engine Ground Point EYELET NUT #1 YOKE NUT #2 Figure 13. Pitch Cable Yoke Attachment PAGE 19 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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2. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel immediately. PAGE 20 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
NEVER disable or disconnect the centrifugal safety "STOP" switch. It is provided for operator safety. Injury may result if it is disabled, disconnected or improperly maintained. PAGE 21 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
DO NOT attempt to operate the trowel until the Safety, General Information and Inspection sections of this manual have been read and thoroughly understood. Figure 18. Lifting the Trowel PAGE 22 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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4. Place the choke lever (Figure 22) in the "OPEN" position. CENTRIFUGAL SAFETY “STOP” SWITCH Figure 20. Throttle (Idle Position) Figure 22. Choke Lever Open PAGE 23 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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Check for fuel leaks, and noises that would associate with a loose guard ring and/or covers. Figure 26. Testing Safety Stop Switch Runaway Situation PAGE 24 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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“Slabs on Grade” published by the American Concrete Institute, Detroit, Michigan. Read the “Training” section of this manual for more information. PAGE 25 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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NEVER place your feet or hands inside the guard rings ALWAYS keep clear of rotating or moving parts while operating this equipment. while starting or operating this equipment. PAGE 26 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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Figure 30. Throttle Lever (Idle) 2. After the engine cools, turn the engine start/stop switch to the “OFF” position (Figure 31). Figure 31. Engine ON/OFF Switch (OFF Position) PAGE 27 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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1.25 x 25 BHC screws (6) as they will be needed when converting the trowel from the 30" edger configuration back to the 36" edger configuration. PAGE 28 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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8” X 10.5” TROWEL BLADE Figure 37. Trowel Blade Installation M8-1.25 30” BUMPER 30” GUARD NYLOC NUT RING BUMPER (RETAINED) (12) Figure 36. 30" Bumper-Ring Installation PAGE 29 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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3. Retain M8-1.25 x 25 BHC screws (6) and M8-1.25 nyloc nuts (12). Locate the M8-1.25 x 25 BHC (6) screws retained from the 36" edger configuration to the 30" edger configuration. PAGE 30 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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HHFS SCREW HHFS SCREW M8-1.25 NYLOC NUT 36” GUARD-BUMPER RING AND HARDWARE Figure 41. Trowel Blade Installation (PRE-ASSEMBLED) Figure 40. 36" Guard-Bumper Ring Installation PAGE 31 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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Figure 42. Combination Blade Figure 44. Clip-On Float Blade PAGE 32 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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Figure 45. Float Disk/Pan NOTICE For optimum panning performance blade speed must be changed. Use Low Speed Kit. Reference Engine Assembly in parts section of this manual. PAGE 33 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
Trowel Arms Remove/Clean Thrust Collar/Bushing Remove/Clean Blade Arms Adjust Arm Bushing Remove/Replace Wear Ring Remove/Replace Thrust Collar Bearing Remove/Replace Pitch Control Cable Check Clutch Remove/Clean PAGE 34 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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AFTER steam cleaning. ENGINE CHECK Check daily for any oil and/or fuel leakage, thread nut and bolt tightness, and overall cleanliness. Figure 47. Engine Air Cleaner PAGE 35 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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~0.031 inch (0.7~0.8 mm). WEAR 3. Thread spark plug into cylinder hole by hand to prevent Figure 50. V-Belt Inspection cross-threading, then tighten securely. PAGE 36 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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6. Reinstall the spark arrester and muffler protector in reverse order of disassembly. PAGE 37 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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4. Install the new blades, maintaining the proper blade orientation for direction of rotation. 5. Reinstall the bolts and lock washers. PAGE 39 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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4. If the trowel arm is found to be uneven or bent, replace the trowel arm. PAGE 40 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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Z-Clips and the tie-downs are secured completely over the edges of the blade bar before the machine is put back into operation. PAGE 41 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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Clean all external parts of the trowel with a cloth. Cover the trowel and store in a clean, dry place. PAGE 42 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
Fuel fi lter/lines clogged? Replace fuel fi lter. Fuel tank cap breather hole clogged? Clean or replace fuel tank cap. Air in fuel line? Bleed fuel line. PAGE 43 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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Operator Presence Switch held down but no Reconnect/Tighten Operator Presence Switch engine starting. wire connections to centrifugal stop switch PAGE 44 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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O.D., replace the thrust collar. Check the thrust bearing to see that it is spinning Thrust bearing worn? freely. Replace if necessary. PAGE 45 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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Check and replace ON/OFF switch if Trowel blades do not rotate. Defective ON/OFF switch? necessary. Check and replace centrifugal ON/OFF Defective centrifugal ON/OFF switch? switch if necessary. PAGE 46 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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NOTES PAGE 47 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
FUEL TANK RECOIL STARTER COVER EXISTING SCREW BLACK TAIL WIRE ENGINE FEMALE GROUND POINT MALE CENTRIFUGAL BLACK STOP SWITCH BLACK/RED OPERATOR PRESENCE BOTTOM SWITCH PAGE 48 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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NOTES PAGE 49 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
“Remarks” Column. assembly/kit that can be purchased, or is not available for sale through Multiquip. PAGE 50 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
1....22732 ....THROTTLE LEVER ASSY. NOTICE Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists. PAGE 51 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
NAMEPLATE AND DECALS FOLDING STANDARD HANDLE P/N 36099 P/N 23700 WARNING SERIAL NO. MODEL MFG. DATE kg/lb kW/hp MADE IN CHINA P/N 24454 WALK-BEHIND POWER TROWEL PAGE 52 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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ISO DECAL, READ MANUAL, 2.00” DIA. 23700 ISO DECAL, LIFTING/CRUSH, 2.4” X 2.0” 24380 DECAL KIT. J AND B FINISHERS ..........1 ... INCLUDES ITEMS ........................ W/# PAGE 53 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
GUARD ASSY. PAGE 56 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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RING, BUMPER 30" 24389 GUARD RING 30" 24390 GUARD RING SEGMENT 36" 1665 SCREW, HHC, 3/8-16 x 2" 13351 WASHER, FLAT, 3/8 EXT. THICK HIGH STRENGTH PAGE 57 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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ITEMS 1,4, 25, AND 29 PLUS GASKETS. BEARING KIT INCLUDES ITEMS 6,7,18 AND 19. GEARBOX ASSEMBLY ITEM 30, INCLUDES ITEMS WITHIN DASHED LINE EXCEPT ITEMS 12,13 AND 31 PAGE 58 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
ENGINE AND CLUTCH ASSY. 29 25 BLUE LOCTITE NOTES: APPLY BLUE LOCTITE 246, ITEM 23. APPLY RED LOCTITE 262, ITEM 23. PAGE 60 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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SCREW, HHC 5/16-24 X 1" 21678 SCREW, FHSC 5/16-24 X 1-3/4" 0300 B WASHER, FLAT SAE 5/16 KEY ................... 1 ... INCLUDED W/ ENGINE PAGE 61 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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APPLY LOCTITE P/N 1477 TO ITEMS 1 AND 14 SPIDER ASSEMBLY P/N 24383 INCLUDES ALL ITEMS WITHIN OUTLINE. TORQUE TO 33 FT-LBS (45 Nm) TORQUE TO 19 FT-LBS (26 Nm) PAGE 62 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
ENGINE SERVICE PARTS PAGE 66 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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ROPE, RECOIL ..........1....GX270UT2QA2 17210ZE1822 AIR CLEANER ELEMENT .........1....GX160UT2QX2 17210ZE2822 AIR CLEANER ELEMENT .........1....GX270UT2QA2 17218ZE1821 FILTER OUTER ..........1....GX160UT2QX2 17218ZE2821 FILTER OUTER ..........1....GX270UT2QA2 9807955876 SPARK PLUG PAGE 67 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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NOTES PAGE 68 — JS36/30H55DE SERIES WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #0 (5/02/16)
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OPERATION AND PARTS MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING CHINA MQ Shanghai, China No. 1355 Heng Cang Road Tel. 011 86 21 59512076 Contact: Xiwen Shi Ma Lu Town Jia Ding District Fax 011 86 21 59512336 xshi@multiquip.com Shanghai, China 201818...
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