Dover HEIL DuraPack 5000 Parts And Service Manual
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Dover HEIL DuraPack 5000 Parts And Service Manual

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  • Page 2 WARNING IF INCORRECTLY USED, THIS EQUIPMENT CAN CAUSE SEVERE INJURY, THOSE WHO USE AND MAINTAIN THE EQUIPMENT SHOULD BE TRAINED IN ITS PROPER USE, WARNED OF ITS DANGERS, AND SHOULD READ AND FULLY UNDERSTAND THE ENTIRE MANUAL BEFORE ATEMPTING TO SET UP, OPERATE, ADJUST OR SERVICE THE EQUIPMENT. KEEP THIS MANUAL FOR FUTURE REFERENCE IMPORTANT SAFETY NOTICE Proper service and repair are important to the safe, reliable operation of the...
  • Page 5 ® DuraPack 5000 PARTS AND SERVICE MANUAL TABLE OF CONTENTS Parts Manual......................SWS-706070-PM-0110 Service Manual ......................SWS-706070-SM-0110 Printed in U.S.A. ISSUED JANUARY 2010 COPYRIGHT 2010 Heil Environmental...
  • Page 8 WARNING IF INCORRECTLY USED, THIS EQUIPMENT CAN CAUSE SEVERE INJURY, THOSE WHO USE AND MAINTAIN THE EQUIPMENT SHOULD BE TRAINED IN ITS PROPER USE, WARNED OF ITS DANGERS, AND SHOULD READ AND FULLY UNDERSTAND THE ENTIRE MANUAL BEFORE ATEMPTING TO SET UP, OPERATE, ADJUST OR SERVICE THE EQUIPMENT. KEEP THIS MANUAL FOR FUTURE REFERENCE IMPORTANT SAFETY NOTICE Proper service and repair are important to the safe, reliable operation of the...
  • Page 9 DURAPACK FAMILY 5000 GENERAL INDEX SECTION 1 – GENERAL INFORMATION SECTION 2 – BODY and ATTACHING PARTS SECTION 3 – CONTROLS, THROTTLE ADVANCE KITS SECTION 4 – HYDRAULIC CIRCUITS SECTION 5 – HYDRAULIC COMPONENTS SECTION 6 – ELECTRICAL SECTION 7 – OPTIONAL EQUIPMENT SECTION 8 –...
  • Page 10 FORMULA 5000 TABLE OF CONTENTS SECTION 3 (CON’T) SECTION 1 – GENERAL Electronic Controlled for Crane Carrier Engine (272-1818-141)........3.15 General Information……………………………………1.2 Electronic Controlled for Mercedes Benz Nomenclature…………………………………………..1.4 Engine (272-1818-144)........3.17 Quick Reference – Parts Guide…………………….1.5 Electronic Controlled for Cummins (Gas Recirculation) Engine (272-1818-203)..
  • Page 11 FORMULA 5000 TABLE OF CONTENTS SECTION 4 – HYDRAULIC CIRCUITS/PUMP KITS SECTION 4 – HYDRAULIC CIRCUITS/PUMP KITS Underbody ..............4.3 Air Shift Kit (272-7973)..........4.71 Underbody Valve ............4.5 Electric/Air Shift Kit with Overspeed (108-5354) ..4.73 Electric/Air Shift Kit without Overspeed (108-5355) 4.75 Body –...

  • Page 12: Table Of Contents

    FORMULA 5000 TABLE OF CONTENTS SECTION 7 – OPTIONAL PARTS (CON’T) SECTION 5 – HYDRAULIC COMPONENTS (CON’T) Tailgate Lock Option: Front Mount (HOC) (219-1995).......5.69 Body Hydraulics ..........7.19 Flow Regulator for HOC (219-1995-02) ....5.71 Tailgate Hydraulics..........7.21 Tandem Vane Pump Assembly (O-A-I) Tailgate Lock Mechanism ........
  • Page 13 FORMULA 5000 TABLE OF CONTENTS SERVICE SECTIONS SECTION 3 – PUMPS (CON’T) Denison Tandem Vane Pump with Oasis SECTION 1 – GENERAL INFORMATION Monoblock – Rapid Rail/Starr......3.14.3 Denison Tandem Vane Pump with Oasis Safety Symbols/definitions and Monoblock – 7000/Python ....... 3.14.4 Lock-Out/Tag-Out Procedures .......1.3 Veljan Tandem Vane Hydraulic Pump ....
  • Page 14 FORMULA 5000 TABLE OF CONTENTS SECTION 6 – TAILGATE (CON’T) SECTION 5 – BODY Tailgate Control Lever Alignment ......6.7 Nomenclature ............5.3 Blade Back-Off Relief Valve........6.7 Body Specifications ..........5.4 Optional Container Mechanism Adjustments ..6.8 Preventive Maintenance; Tailgate Prop Operation ........... 6.9 Preventive Maintenance Chart.......5.5 Turnbuckle Clamps ..........
  • Page 15 FORMULA 5000 SECTION 1 – GENERAL General ................................1.1 Nomenclature ..............................1.4 Quick Reference – Part Guide...........................1.5 Printed in U.S.A. ISSUED JANUARY 2006 ©COPYRIGHT 2006, Heil Environmental...
  • Page 16 GENERAL INFORMATION INDEXES This catalog has been developed into eight sections for easy access and use. The first seven sections contain the replacement parts on the DuraPack 5000 and arranged for easy identification of Heil service parts. Section 8 contains information on maintenance/adjustment of the unit. It contains information on maintenance, adjustment, troubleshooting and hydraulic and electrical schematics.
  • Page 17 GENERAL INFORMATION NOTES AND DESIGNATIONS Illustrations and (or) parts listing may be shown with notes or designations which apply to specific models. Where an illustration and (or) parts listing is shown without notes or designations, this indicates the parts listing covers all models.
  • Page 18 NOMENCLATURE TAILGATE (UPPER & LOWER SIDE ACCESS PACKER PANEL BODY DOOR LOCATIONS) IN-CAB LOCATON OF PTO OR PUMP CONTROLS TAILGATE TAILGATE AND EJECTOR PANEL CONTROLS TAILGATE PTO OR FRONT EJECTOR AND CYLINDER (LOCATED ON CLAMPS MOUNT PUMP CONTROLS LOCATION OPPOSITE SIDE LACATIONS LOCATION OF BODY.)
  • Page 19 QUICK REFERENCE PARTS GUIDE DESCRIPTION PART NO. SEAL KIT NO. CYLINDERS: EJECTOR – 18 YD BODY……………….………..1-6463 272-4881 EJECTOR – 20 YD BODY………………….……..1-6464 272-4881 EJECTOR – 25 YD BODY........1-6427 272-4880 EJECTOR – 27 YD BODY....…....1-6426 272-4880 EJECTOR – 32 YD BODY........1-6421 272-4884 OUTSIDE (upper panel)..…………………………1-6610 1-6610-007...
  • Page 21 FORMULA 5000 SECTION 2 – BODY and ATTACHING PARTS Body Weldments and Attaching Parts .................... 2.2 thru 2.3.4 Body to Tailgate Latch ............................2.5 Side Access Door .............................2.7 Ejector Panel Weldments and Parts .........................2.9 Blade and Upper Panel Parts..........................2.11 Tailgate and Parts ............................2.13 Tailgate Prop Kit............................2.13.1 Body to Chassis Mounting Parts........................2.15 Hydraulic Oil Tank and Parts –...
  • Page 22 BODY WELDMENTS – COMMERCIAL BODY 612-2856-18 – 18 YD 612-2856-20 – 20 YD 612-2856-25 – 25 YD 612-2856-27 – 27 YD 612-2856-32 – 32 YD ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 23 FORMULA 5000 BODY WELDMENTS – COMMERCIAL BODY 612-2856-18 – 18 YD 612-2856-20 – 20 YD 612-2856-25 – 25 YD 612-2856-27 – 27 YD 612-2856-32 – 32 YD PART NO. DESCRIPTION REQ’D 113-0856-18-SER ROOF WELDMENT – 18 yd. body ..........1 113-2996-SER ROOF WELDMENT –...
  • Page 24 2.3.1 BODY WELDMENTS 612-2856-18 – 18 YD 612-2856-20 – 20 YD 612-2856-25 – 25 YD 612-2856-27 – 27 YD 612-2856-32 – 32 YD ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 25 2.3.2 FORMULA 5000 BODY WELDMENTS 612-2856-18 – 18 YD 612-2856-20 – 20 YD 612-2856-25 – 25 YD 612-2856-27 – 27 YD 612-2856-32 – 32 YD PART NO. DESCRIPTION REQ’D 064-3500 GUIDE TRACK – WELDMENT – L.H. – 18 yd body....1 064-3501 GUIDE TRACK –...
  • Page 26 SIDE DOOR KIT 272-9046 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 27 FORMULA 5000 SIDE DOOR KIT 272-9046 PART NO. DESCRIPTION REQ’D 113-1261-SER DOOR, hinged side – weldment ..........1 272-9046-001 BRACE..................1 272-9046-002 BRACE, upper door..............1 272-9046-003 BRACE, latch................1 272-9046-004 ANGLE, door bottom ..............1 005-3121-005 STRAP, hinge ................2 015-2274 SPACER ..................
  • Page 28 EJECTOR PANEL ASSEMBLY and PARTS 237-8172 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 29 FORMULA 5000 EJECTOR PANEL ASSEMBLY and PARTS 237-8172 PART NO. DESCRIPTION REQ’D 237-8171-SER EJECTOR PANEL – WELDMENT ..........1 126-5729 BRACE..................1 126-5730 BRACE..................1 126-5745 BRACE..................4 126-5746 BRACE..................2 126-5747 BRACE, lower edge..............1 126-5750 SUPPORT, face sheet .............. 4 126-5751 BRACE, cap................
  • Page 30 2.10 FORMULA 5000 BLADE and UPPER PANEL with ATTACHING PARTS ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 31 2.11 FORMULA 5000 BLADE and UPPER PANEL with ATTACHING PARTS PART NO. DESCRIPTION REQ’D REF. CYLINDER, inside – (see section 5) ........2 134-8091-SER PANEL ASSEMBLY, upper ............. 1 048-5474-093 PIN ..................4 230-0001-006 FITTING, grease – 1/8” NPT x straight ........6 FS241100 NUT, lock –...
  • Page 32 2.12 TAILGATE ASSEMBLY and PARTS ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 33 2.13 FORMULA 5000 TAILGATE ASSEMBLY and PARTS PART NO. DESCRIPTION REQ’D 113-4972-SER COVER (right hand) ..............1 113-3137 COVER ..................2 FS500715 SCREW, tek – 1/4” x 3/4” ............16 207-8890 COVER (right hand) ..............1 230-0001-006 FITTING, grease................2 048-5476 PIN ....................
  • Page 34 2.13.1 TAILGATE PROP KIT 372-0703 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 35 2.13.2 FORMULA 5000 TAILGATE PROP KIT 372-0703 PART NO. DESCRIPTION REQ’D 048-7189 PIN ....................2 048-7220 PIN, wire lock ................2 080-1963 STOP .................... 2 080-1964 STOP .................... 2 177-3540 SUPPORT..................2 211-7853 BRACKET, left hand..............1 211-7854 BRACKET, right hand..............1 354-2102 TUBE.....................
  • Page 36 2.13.3 TAILGATE COVER FASTENING PARTS ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 37 2.13.4 DURAPACK FAMILY 5000 TAILGATE COVER FASTENING PARTS PART NO. DESCRIPTION REQ’D 005-3999-001 HINGE................... 4 005-3998 HINGE................... 4 047-2390 PIN, quick release................. 2 047-1791 NUT, wing ..................2 FS420400 SCREW - #10 – 24 x 1/4”............. 2 Printed in U.S.A. ISSUED JANUARY 2006 ©COPYRIGHT 2006, Heil Environmental...
  • Page 38 2.13.5 TAILGATE STEP ASSEMBLY ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 39 2.13.6 FORMULA 5000 TAILGATE STEP ASSEMBLY PART NO. DESCRIPTION REQ’D 070-1722 HANDLE, grab – left hand............1 070-1723 HANDLE, grab – right hand ............1 070-1721 ROD, spacer ................. 2 121-2106 STEP WELDMENT – left hand ............ 1 121-2107 STEP WELDMENT – right hand ..........1 126-4868 BRACKET ..................
  • Page 40 2.14 BODY TO CHASSIS MOUNTING PARTS ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 41 2.15 FORMULA 5000 BODY TO CHASSIS MOUNTING PARTS PART NO. DESCRIPTION REQ’D 064-3101 GUIDE................... 2 055-1391-007 WASHER, flat – 5/8” SAE ............A/R 211-5255-001 BRACKET ..................2 019-1242 SPRING ..................4 211-5255-002 BRACE..................2 211-5255-003 BOSS .................... 2 134-7624-001 PLATE................... 2 177-4460 PLATE...................
  • Page 42 2.16 HYDRAULIC OIL TANK with IN-TANK FILTER WITH 2-1/2” SUCTION 020-2473 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 43 FORMULA 5000 2.17 HYDRAULIC OIL TANK with IN-TANK FILTER WITH 2-1/2” SUCTION 020-2473 PART NO. DESCRIPTION REQ’D 020-2284 TANK, oil (weldment)..............1 074-4871 FLANGE..................1 075-0724 FILTER, oil (see section 5)............1 022-2707 SEAL ..................... 1 031-6286 VALVE, shut-off ................1 054-2988-010 ELBOW, 90°...
  • Page 44 2.17.1 HYDRAULIC OIL TANK with IN-TANK FILTER UNITS with PUSHER AXLES 020-2341 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 45 2.17.2 DURAPACK FAMILY 5000 HYDRAULIC OIL TANK with IN-TANK FILTER UNITS with PUSHER AXLES 020-2341 PART NO. DESCRIPTION REQ’D 020-2340 TANK, oil (weldment)..............1 074-3626 FLANGE..................1 075-0724 FILTER, oil (see section 5)............1 022-2707 SEAL ..................... 1 031-2616 VALVE, shut-off ................1 054-2988-010 ELBOW, 90°...
  • Page 46 2.18 LATCH KITS 272-7999 – STANDARD ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 47 FORMULA 5000 2.19 LATCH KITS 272-7999 – STANDARD PART NO. DESCRIPTION REQ’D 311-0628 BAR, latch ..................2 048-3127-011 PIN ....................2 053-2135 PLATE, latch ................. 2 134-9084 BAR, bash – adjustable..............1 053-2235 LATCH ASSEMBLY ..............2 053-2235-001 PLATE, latch ................2 048-3127-001 PIN .....................
  • Page 48 2.20 LATCH KITS (20° SLOPE) for 272-9917 - STANDARD MOUNT CART DUMPER 372-2232 – CENTER MOUNTED CART DUMPER 372-3446 – RIGHT HAND MOUNTED CART DUMPER 372-2945 – DUAL MOUNTED CART DUMPERS ©COPYRIGHT 2005, Heil Environmental ISSUED NOVEMBER 2005...
  • Page 49 2.23 FORMULA 5000 NOTES and COMMENTS Printed in U.S.A. ISSUED JANUARY 2006 ©COPYRIGHT 2006, Heil Environmental...
  • Page 50 2.24 REEVING MECHANSIM ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006 272-5879, 253-2115...
  • Page 51 2.25 FORMULA 5000 REEVING MECHANSIM PART NO. DESCRIPTION REQ’D 072-1555 SHEAVE – 6” x 7/8” bore ............. 2 048-5537 PIN ....................3 FS190700 FITTING, grease – 1/4” NPT – 28..........6 FS070826 CAPSCREW – 5/16” – 18NC x 1-3/4” ......... 3 097-0469-054 CABLE &...
  • Page 52 2.26 RECESSED REEVING MECHANISM 272-9806-025 for 25 YD. UNITS 272-9806-027 for 27 YD. UNITS 272-9806-032 for 32 YD. UNITS TO BASE END OF CYLINDER ON EJECTOR TO TAILGATE TO ROD END VALVE OF CYLINDER TO TAILGATE VALVE...
  • Page 53 FORMULA 5000 2.27 RECESSED REEVING MECHANISM 272-9806-025 for 25 YD. UNITS 272-9806-027 for 27 YD. UNITS 272-9806-032 for 32 YD. UNITS PART NO. DESCRIPTION REQ’D REF. CYLINDER, reeving (see section 5) ..........1 211-3127 BRACKET ..................1 113-2262-025 ROOF WELDMENT, recess – 25 yd. units........1 113-2262-027 ROOF WELDMENT, recess –...
  • Page 54 2.27.1 REEVING CHANNEL 272-2385-025 for 25 YD. UNITS 272-2385-027 for 27 YD. UNITS 272-2385-032 for 32 YD. UNITS ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 55 FORMULA 5000 2.27.2 REEVING CHANNEL 272-2385-025 for 25 YD. UNITS 272-2385-027 for 27 YD. UNITS 272-2385-032 for 32 YD. UNITS PART NO. DESCRIPTION REQ’D REF. CYLINDER, reeving (see section 5) ..........1 005-4134-008 HINGE................... 5 047-2287 NUT, weld ..................8 048-5269 PIN ....................
  • Page 56 2.28 ROLLER BAR MECHANISM with ROLLERS 372-1779 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 57 2.29 FORMULA 5000 ROLLER BAR MECHANISM with ROLLERS 372-1779 PART NO. DESCRIPTION REQ’D 054-9525 CROSSTUBE ASSEMBLY ............1 003-4527 BEARING................... 4 003-4426 BEARING................... 1 054-9526 SHAFT, cross ................1 047-1088 SETSCREW ................4 093-2034 ARM, lift – left hand ..............1 093-2035 ARM, lift –...
  • Page 58 2.30 ARM MECHANISM 272-3925 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 59 2.31 FORMULA 5000 ARM MECHANISM 272-3925 PART NO. DESCRIPTION REQ’D 054-5038-SER TUBE ASSEMBLY................ 1 040-2002 COLLAR – left hand ..............1 040-2003 COLLAR – right hand ..............1 040-1606 COLLAR..................2 FS270900 NUT, lock – 3/8” – 24NF............... 2 048-2270-017 PIN, roll ..................
  • Page 60 2.32 ROLL BAR MECHANISM 272-3923 ©COPYRIGHT 1999, H.E.I.L ISSUED MARCH 1999...
  • Page 61 2.33 FORMULA 5000 ROLL BAR MECHANISM 272-3923 PART NO. DESCRIPTION REQ’D 207-5197 TUBE ASSEMBLY................ 1 14-1537 PAD....................2 80-1294 STOP .................... 2 FS510900 WASHER, flat – 3/8”..............4 FS240900 NUT, lock – 3/8” – 24NF............A/R 93-1968 ARM, lift – left hand ..............1 93-1967 ARM, lift –...
  • Page 62 2.34 ROLLER BAR MECHANISM with ROLLERS 272-6511 ©COPYRIGHT 2005, Heil Environmental ISSUED DECEMBER 2005...
  • Page 63 2.35 FORMULA 5000 ROLLER BAR MECHANISM with ROLLERS 272-6511 PART NO. DESCRIPTION REQ’D 054-9525 CROSSTUBE ASSEMBLY ............1 003-4527 BEARING................... 4 003-4426 BEARING................... 1 054-9526 SHAFT, cross ................1 047-1088 SETSCREW ................4 093-2817-SER ARM, lift – left hand ..............1 093-2818-SER ARM, lift –...
  • Page 64 2.36 WINCH MECHANISM 253-1988 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 65 2.37 FORMULA 5000 WINCH MECHANISM 253-1988 PART NO. DESCRIPTION REQ’D 253-1649-SER WINCH & BRACKET ASSEMBLY..........1 253-1647 WINCH ASSEMBLY..............1 REF. WINCH (see section 5).............. 1 FS071130 CAPSCREW – 1/2” – 13NC x 2”..........2 211-0245 BRACKET .................. 1 FS231100 NUT, lock –...
  • Page 67 FORMULA 5000 SECTION 3 – CONTROLS, THROTTLE ADVANCE AND NEUTRAL SWITCH KITS Tailgate Control Levers and Parts........................3.2 Single Hydraulic Mechanism Control (winch, reeving, roll bar or arm)............3.4 Double Hydraulic Mechanism Control (roll bar, arm or reeving)..............3.6 Left Hand and Right Hand Single Mechanism Control for Cart Dumper..........3.7.1 Left Hand Single Mechanism Control .......................3.7.3 Throttle Advance Kits;...
  • Page 68 TAILGATE CONTROLS and ATTACHING PARTS ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 69 FORMULA 5000 TAILGATE CONTROLS and ATTACHING PARTS PART NO. DESCRIPTION REQ’D 070-1401 HANDLE ASSEMBLY, control ............. 1 070-1402 HANDLE ASSEMBLY, control ............. 1 040-2070 COLLAR, lock ................1 FS301100 NUT, jam – 1/2” – 20NF ............A/R FS591100 WASHER, lock – 1/2” ............... A/R 032-1011 JOINT, ball –...
  • Page 70 SINGLE HYDRAULIC MECHANISM CONTROL (WINCH, REEVING, ROLL BAR OR CONTAINER ARM) 272-3705 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 71 FORMULA 5000 SINGLE HYDRAULIC MECHANISM CONTROL (WINCH, REEVING, ROLL BAR OR CONTAINER ARM) 272-3705 PART NO. DESCRIPTION REQ’D 032-0991 YOKE .................... 1 FS340212 PIN, cotter ..................2 048-3997 PIN, clevis ..................1 FS301100 NUT, jam – 1/2” – 20NF ............... 1 FS201100 NUT, jam –...
  • Page 72 DOUBLE MECHANISM CONTROL for ROLL BAR, ARM OR REEVING CYLINDER 272-3873 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 73 FORMULA 5000 DOUBLE MECHANISM CONTROL for ROLL BAR, ARM OR REEVING CYLINDER 272-3873 PART NO. DESCRIPTION REQ’D 070-1446 HANDLE ..................1 003-3567 BEARING..................2 047-1749 SETSCREW – 5/16” – 18NC x 1/2” ..........2 FS240900 NUT, lock – 3/8” – 24NF............... 1 FS100934 CAPSCREW –...
  • Page 74 3.7.1 LEFT & RIGHT HAND SINGLE MECHANICAL CONTROL for CART DUMPER 372-1561 (RIGHT HAND) 372-1562 (LEFT HAND) ©COPYRIGHT 2006, HEIL Environmental ISSUED JANUARY 2006...
  • Page 75 FORMULA 5000 3.7.2 LEFT & RIGHT HAND SINGLE MECHANICAL CONTROL for CART DUMPER 372-1561 (RIGHT HAND) 372-1562 (LEFT HAND) PART NO. DESCRIPTION REQ’D 013-5014 BELLCRANK ................1 027-4654 ROD, tailgate control ..............1 027-4676 ROD, tailgate control ..............1 031-6278 VALVE SECTION, (left hand) ............
  • Page 76 3.7.3 LEFT HAND SINGLE MECHANICAL CONTROL 272-8734 ©COPYRIGHT 2006, HEIL Environmental ISSUED JANUARY 2006...
  • Page 77 HALF/PACK 3.7.4 LEFT HAND SINGLE MECHANICAL CONTROL 272-8734 PART NO. DESCRIPTION REQ’D 070-1432 HANDLE, control left hand ............1 211-6879 BRACKET, pivot weld left hand ........... 1 031-6278 VALVE, section left hand.............. 1 032-0991 YOKE .................... 1 032-1009 YOKE, 1/2"..................1 048-3127-006 CLEVIS, pin 1/2"...
  • Page 78 THROTTLE ADVANCE for ELECTRONIC CONTROLLED NAVISTAR ENGINE 272-1818-120 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 79 FORMULA 5000 THROTTLE ADVANCE for ELECTRONIC CONTROLLED NAVISTAR ENGINE 272-1818-120 PART NO. DESCRIPTION REQ’D 108-6461-002 PLUG with hardware ..............1 036-1581 TIE, plastic .................. 10 069-0032 KIT, micro relay (see section 5) ........... 1 108-4476 LOOM, electrical ................ 8ft 108-4827-005 CONNECTOR, 3-wkay male............
  • Page 80 3.10 THROTTLE ADVANCE for ELECTRONIC CONTROLLED CAT ENGINE 272-1818-121 THROTTLE ADV. PLUGGED GROUND ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 81 3.11 FORMULA 5000 THROTTLE ADVANCE for ELECTRONIC CONTROLLED CAT ENGINE 272-1818-121 PART NO. DESCRIPTION REQ’D 069-0032 KIT, micro relay – (see section 6) ..........2 036-1581 TIE, plastic (not shown) .............. 10 047-2151-001 TEK SCREW (not shown) ............2 108-4476 LOOM, electrical .................
  • Page 82 3.12 THROTTLE ADVANCE for ELECTRONIC CONTROLLED Vmack ENGINES 272-1818-129 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 83 FORMULA 5000 3.13 THROTTLE ADVANCE for ELECTRONIC CONTROLLED Vmack ENGINES 272-1818-129 PART NO. DESCRIPTION REQ’D 108-4827-133 PLUG, cavity ................. 2 054-7350 TUBING, shrink................15” 108-2648 DIODE................... 3 108-4827-005 CONNECTOR, 3-way male ............1 108-4827-111 TERMINAL, male................3 108-4827-131 SEAL, cable .................. 1 108-5717-002 CONNECTOR, butt –...
  • Page 84 3.14 THROTTLE ADVANCE KIT for ELECTRONIC CONTROLLED CRANE CARRIER ENGINE 272-1818-141 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 85 FORMULA 5000 3.15 THROTTLE ADVANCE KIT for ELECTRONIC CONTROLLED CRANE CARRIER ENGINE 272-1818-141 PART NO. DESCRIPTION REQ’D 069-0032 RELAY (see section 6) ............... 1 108-4827-132 SEAL, cable .................. 2 108-4827-005 CONNECTOR, 3-way male ............1 108-4827-111 TERMINAL, male................2 108-4827-133 PLUG, cavity .................
  • Page 86 3.16 THROTTLE ADVANCE KIT for ELECTRONIC CONTROLLED MERCEDES BENZ ENGINE 272-1818-144 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 87 FORMULA 5000 3.17 THROTTLE ADVANCE KIT for ELECTRONIC CONTROLLED MERCEDES BENZ ENGINE 272-1818-144 PART NO. DESCRIPTION REQ’D 069-0032 KIT, micro relay – (see section 6) ..........2 036-1581 TIE, plastic (not shown) .............. 10 047-2151-001 TEK SCREW (not shown) ............2 108-4476 LOOM, electrical .................
  • Page 88 3.18 THROTTLE ADVANCE KIT for ELECTRONIC CONTROLLED CUMMINS (GAS RECIRCULATION) ENGINE 272-1818-203 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 89 FORMULA 5000 3.19 THROTTLE ADVANCE KIT for ELECTRONIC CONTROLLED CUMMINS (GAS RECIRCULATION) ENGINE 272-1818-203 PART NO. DESCRIPTION REQ’D 036-1581 TIE, plastic (not shown) .............. 10 047-2151-001 TEK SCREW (not shown) ............2 069-0032 KIT, micro relay – (see section 6) ..........2 108-4476 LOOM, electrical .................
  • Page 90 3.20 THROTTLE ADVANCE KIT for ELECTRONIC CONTROLLED DDEC V ENGINE 272-1818-208 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 91 FORMULA 5000 3.21 THROTTLE ADVANCE KIT for ELECTRONIC CONTROLLED DDEC V ENGINE 272-1818-208 PART NO. DESCRIPTION REQ’D 069-0032 KIT, micro relay – (see section 6) ..........2 036-1581 TIE, plastic (not shown) .............. 10 108-4476 LOOM, electrical ................. 8ft 108-4827-007 CONNECTOR, 4-way male ............
  • Page 92 3.22 THROTTLE ADVANCE KIT for ELECTRONIC CONTROLLED NAVISTAR W/REMOTE SPEED CONTROL ENGINE 272-1818-209 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 93 3.23 FORMULA 5000 THROTTLE ADVANCE KIT for ELECTRONIC CONTROLLED NAVISTAR W/REMOTE SPEED CONTROL ENGINE 272-1818-209 PART NO. DESCRIPTION REQ’D 212-2773-013 DECAL, throttle .................2 036-1581 TIE, plastic (not shown) .............. 10 069-0032 KIT, micro relay – (see section 6) ..........2 108-4476 LOOM, electrical .................
  • Page 94 3.24 THROTTLE ADVANCE KIT for ELECTRONIC CONTROLLED VOLVO VN & VHD w/BB MODULE ENGINE 272-1818-218 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 95 FORMULA 5000 3.25 THROTTLE ADVANCE KIT for ELECTRONIC CONTROLLED VOLVO VN & VHD w/BB MODULE ENGINE 272-1818-218 PART NO. DESCRIPTION REQ’D 069-0032 KIT, micro relay – (see section 6) ..........2 108-4476 LOOM, electrical ................. 3ft 108-4827-007 CONNECTOR, 4-way male ............1 108-4827-111 TERMINAL, male................
  • Page 96 3.26 THROTTLE ADVANCE KIT for ELECTRONIC CONTROLLED CRANE CARRIER w/J. DEERE ENGINE 272-8539-009 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 97 FORMULA 5000 3.27 THROTTLE ADVANCE KIT for ELECTRONIC CONTROLLED CRANE CARRIER w/J. DEERE ENGINE 272-8539-009 PART NO. DESCRIPTION REQ’D 069-0032 KIT, micro relay – (see section 6) ..........2 036-1581 TIE, plastic .................. 10 047-2151-001 SCREW, tek.................. 2 108-4827-005 CONNECTOR, 3-way male ............1 108-4827-111 TERMINAL, male................
  • Page 98 3.28 NEUTRAL SWITCH KIT for AUTOMATIC TRANSMISSION (NON-ELECTRONIC) 272-3183-001 TO CHASSIS STARTER SOLENOID CIRCUIT TRANSMISSION NEUTRAL SWITCH HARNESS, REF. TRANSMISSION NEUTRAL SWITCH, REF. ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 99 3.29 FORMULA 5000 NEUTRAL SWITCH KIT for AUTOMATIC TRANSMISSION (NON-ELECTRONIC) 272-3183-001 PART NO. DESCRIPTION REQ’D 108-4827-004 PLUG, 2-way female ..............2 108-4827-003 PLUG, 2-way male ............... 2 108-4827-006 PLUG, 3-way female ..............1 108-4827-011 TERMINAL, male................4 108-4827-012 TERMINAL, female............... 7 108-4827-013 SEAL, cable ................
  • Page 100 3.30 NEUTRAL SWITCH KIT for 320 PTERBILT CHASSIS with ALLISON WORLD TRANSMISSION 272-3183-003 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 101 3.31 FORMULA 5000 NEUTRAL SWITCH KIT for 320 PTERBILT CHASSIS with ALLISON WORLD TRANSMISSION 272-3183-003 PART NO. DESCRIPTION REQ’D 108-4827-006 CONNECTOR, 3-way female ............1 108-4827-012 TERMINAL, female............... 2 108-4827-013 SEAL, cable .................. 2 Printed in U.S.A. ISSUED JANUARY 2006 ©COPYRIGHT 2006, Heil Environmental...
  • Page 102 3.32 NEUTRAL SWITCH KIT for FREIGHTLINER CHASSIS and ALLISON WORLD TRANSMISSION 272-3183-005 FREIGHTLINER FUSE PANEL LOCATED UNDER CURB SIDE DASH C B A CONNECT +12v DC 15 AMP FROM HEIL CONTROLS TO PIN OUT "F" CONNECT HEIL NEUTRAL SIGNAL WIRE TO PIN OUT "E"...
  • Page 103 3.33 FORMULA 5000 NEUTRAL SWITCH KIT for FREIGHTLINER CHASSIS and ALLISON WORLD TRANSMISSION 272-3183-005 PART NO. DESCRIPTION REQ’D 108-6783 TERMINAL, packard ..............2 Printed in U.S.A. ISSUED JANUARY 2006 ©COPYRIGHT 2006, Heil Environmental...
  • Page 104 3.34 NEUTRAL SWITCH KIT for MANUAL TRANSMISSION 272-3183-007 N.C. ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 105 3.35 FORMULA 5000 NEUTRAL SWITCH KIT for MANUAL TRANSMISSION 272-3183-007 PART NO. DESCRIPTION REQ’D 054-7350 TUBING, shrink................2” 054-8881-003 FITTING, reducer – brass ............1 108-4943-003 TERMINAL, ring................2 108-5617 SWITCH, pressure – N.C............. 1 354-0202-006 TEE, male ..................1 Printed in U.S.A. ISSUED JANUARY 2006 ©COPYRIGHT 2006, Heil Environmental...
  • Page 106 3.36 NEUTRAL SWITCH KIT for ACTERA CHASSIS And ALLISON WTECH TRASMISSION 272-3183-010 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 107 FORMULA 5000 3.37 NEUTRAL SWITCH KIT for ACTERA CHASSIS And ALLISON WTECH TRASMISSION 272-3183-010 PART NO. DESCRIPTION REQ’D 069-0032 RELAY KIT (see section 6) ............1 047-2151-001 SCREW, tech................1 108-4470 LOOM, electrical ................ 6 ft 108-5233-022 WIRE – 16 GA - WHITE ............5 ft 108-6716-IGN WIRE –...
  • Page 108 3.38 NEUTRAL SWITCH KIT for MACK GRANITE CHASSIS And ALLISON WORLD TRANSIMISSION 272-3183-011 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 109 3.39 FORMULA 5000 NEUTRAL SWITCH KIT for MACK GRANITE CHASSIS And ALLISON WORLD TRANSIMISSION 272-3183-011 PART NO. DESCRIPTION REQ’D 108-7148 SOCKET ..................3 Printed in U.S.A. ISSUED JANUARY 2006 ©COPYRIGHT 2006, Heil Environmental...
  • Page 110 3.40 NEUTRAL SWITCH KIT for NAVISTAR NGV CHASSIS And ALLISON WTECH TRASMISSION 272-3183-103 FOR CHASSIS WITH AUTO-NEUTRAL FOR CHASSIS WITHOUT AUTO-NEUTRAL ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 111 FORMULA 5000 3.41 NEUTRAL SWITCH KIT for NAVISTAR NGV CHASSIS And ALLISON WTECH TRASMISSION 272-3183-103 PART NO. DESCRIPTION REQ’D 069-0032 RELAY KIT (see section 6) ............1 047-2151-001 SCREW, tech................1 108-4470 LOOM, electrical ................ 3 ft 108-5233-022 WIRE – 16 GA - WHITE ............3 ft 108-5717-002 CONNECTOR, butt ..............
  • Page 112 3.42 NEUTRAL SWITCH KIT – FREIGHTLINER M2 CHASSIS W/TECH III TRANSMISSION 272-3183-104 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 113 3.43 FORMULA 5000 NEUTRAL SWITCH KIT – FREIGHTLINER M2 CHASSIS W/TECH III TRANSMISSION 272-3183-104 PART NO. DESCRIPTION REQ’D 047-2151-001 SCREW, tek.................. 1 069-0032 RELAY (see section 6) ..............1 108-4470 LOOM..................3 FT 108-5233-017 WIRE – 16GA – black .............3 FT 108-7114-004 TERMINAL, ECU................
  • Page 114 3.44 NEUTRAL SWITCH KIT for ALLISON GEN 3 3000RDS TRANSMISSION 272-3183-106 ©COPYRIGHT 2005, Heil Environmental ISSUED DECEMBER 2005...
  • Page 115 3.45 FORMULA 5000 NEUTRAL SWITCH KIT for ALLISON GEN 3 3000RDS TRANSMISSION 272-3183-106 PART NO. DESCRIPTION REQ’D 036-1581 TIE, plastic .................. 10 069-0032 RELAY, micro (see section 6) ............1 108-4476 LOOM, split ................15 ft. 108-4827-005 CONNECTOR, 3-way male ............1 108-4827-111 TERMINAL, male................
  • Page 116 3.46 NEUTRAL SWITCH KIT for ALLISON GEN 3 1000, 2000RDS TRANSMISSION 272-3183-107 ©COPYRIGHT 2005, Heil Environmental ISSUED DECEMBER 2005...
  • Page 117 3.47 FORMULA 5000 NEUTRAL SWITCH KIT for ALLISON GEN 3 1000, 2000RDS TRANSMISSION 272-3183-107 PART NO. DESCRIPTION REQ’D 036-1581 TIE, plastic .................. 10 069-0032 RELAY, micro (see section 6) ............1 108-4476 LOOM, split ................15 ft. 108-4827-005 CONNECTOR, 3-way male ............1 108-4827-111 TERMINAL, male................
  • Page 118 3.48 AIR SUPPLY PARTS for 272-7464-01 AIR FROM CHASSIS NOTE: ADJUST REGULATOR TO 100 PSI PNEUMATIC DIAGRAM PRESSURE OUTLET PRESSURE INLET CONNECT TO UNIT CONTROLS CONNECT TO CHASSIS SYSTEM PRESSURE ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 119 FORMULA 5000 3.49 AIR SUPPLY PARTS for 272-7464-01 PART NO. DESCRIPTION REQ’D 031-1909 VALVE, pressure protection............1 036-1115 CLAMP, strap ................30 047-2151-011 SCREW, tek – 1/4” ............... 2 054-5449 TUBE – 1/4” ................20ft 054-8468-003 CONNECTOR – 1/8” pipe x 1/4” tube ......... 1 054-8468-004 CONNECTOR –...
  • Page 120 3.50 AIR SUPPLY PARTS for 272-7464-002 PRESSURE PRESSURE AIR FROM INLET OUTLET CHASSIS PNEUMATIC DIAGRAM CONNECT TO UNIT CONTROLS CONNECT TO CHASSIS SYSTEM PRESSURE ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 121 FORMULA 5000 3.51 AIR SUPPLY PARTS for 272-7464-002 PART NO. DESCRIPTION REQ’D 036-1115 CLAMP, strap ................30 047-2151-011 SCREW, tek – 1/4” ............... 2 054-5449 TUBE – 1/4” ................20ft 054-8468-003 CONNECTOR – 1/8” pipe x 1/4” tube ......... 1 054-8468-004 CONNECTOR –...
  • Page 124 3.56 (EOS) ELECTRONIC OVERSPEED SWITCH KIT ALLISON WORLD TRANSMISSION MR MACK CHASSIS MACK MR - 272-7738-011 MACK GRANITE – 272-7738-014 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 125 3.57 FORMULA 5000 (EOS) ELECTRONIC OVERSPEED SWITCH KIT ALLISON WORLD TRANSMISSION MR MACK CHASSIS MACK MR - 272-7738-011 MACK GRANITE – 272-7738-014 PART NO. DESCRIPTION REQ’D 108-7148 SOCKET ..................3 Printed in U.S.A. ISSUED JANUARY 2006 ©COPYRIGHT 2006, Heil Environmental...
  • Page 126 3.58 (EOS) ELECTRONIC OVERSPEED SWITCH KIT ALLISON WT TRANSMISSION 272-7738-013 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 127 3.59 FORMULA 5000 (EOS) ELECTRONIC OVERSPEED SWITCH KIT ALLISON WT TRANSMISSION 272-7738-013 PART NO. DESCRIPTION REQ’D 069-0032 RELAY (see section 6) ..............1 047-2151-001 SCREW, tek.................. 1 108-4470 LOOM.................... 6 108-5233-017 WIRE – 16GA – black ............ 60 inches 108-6716-623 WIRE –...
  • Page 128 3.60 (EOS) ELECTRONIC OVERSPEED SWITCH KIT W/TECH III TRANSMISSION – NGV CHASSIS 272-7738-101 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 129 3.61 FORMULA 5000 (EOS) ELECTRONIC OVERSPEED SWITCH KIT W/TECH III TRANSMISSION – NGV CHASSIS 272-7738-101 PART NO. DESCRIPTION REQ’D 047-2151-001 SCREW, tek.................. 1 069-0032 RELAY (see section 6) ..............1 108-4470 LOOM..................3 FT 108-5233-017 WIRE – 16GA – black .............3 FT 108-5233-022 WIRE –...
  • Page 130 3.62 (EOS) ELECTRONIC OVERSPEED SWITCH KIT W/TECH III TRANSMISSION – FREIGHTLINER M2 CHASSIS 272-7738-102 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 131 3.63 FORMULA 5000 (EOS) ELECTRONIC OVERSPEED SWITCH KIT W/TECH III TRANSMISSION – FREIGHTLINER M2 CHASSIS 272-7738-102 PART NO. DESCRIPTION REQ’D 047-2151-001 SCREW, tek.................. 1 069-0032 RELAY (see section 6) ..............1 108-4470 LOOM..................3 FT 108-5233-017 WIRE – 16GA – black .............3 FT 108-7114-004 TERMINAL, ECU................
  • Page 132 3.64 (EOS) ELECTRONIC OVERSPEED SWITCH KIT WORLD TRANSMISSION – CONDOR CHASSIS 272-7738-103 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 133 3.65 FORMULA 5000 (EOS) ELECTRONIC OVERSPEED SWITCH KIT WORLD TRANSMISSION – CONDOR CHASSIS 272-7738-103 PART NO. DESCRIPTION REQ’D 069-0032 RELAY (see section 6) ..............1 047-2151-001 SCREW, tek.................. 1 212-2777-017 DECAL pump overspeed ............. 1 Printed in U.S.A. ISSUED JANUARY 2006 ©COPYRIGHT 2006, Heil Environmental...
  • Page 134 3.66 NEUTRAL SWITCH KIT for FREIGHTLINER M2 CHASSIS ALLISON WORLD TRANSIMISSION 272-3183-104 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 135 FORMULA 5000 3.67 NEUTRAL SWITCH KIT for FREIGHTLINER M2 CHASSIS ALLISON WORLD TRANSIMISSION 272-3183-104 PART NO. DESCRIPTION REQ’D 047-2151-001 SCREW, tek.................. 1 069-0032 RELAY KIT (see section 6) ............1 108-4470 LOOM, electrical ................ 3 ft 108-5233-022 WIRE – 16 GA - white ............. 3 ft 108-7114-004 TERMINAL..................
  • Page 137 FORMULA 5000 SECTION 4 – HYDRAULIC CIRCUITS, FITTINGS and PUMP KITS Underbody ..............................4.3 Underbody Valve............................. 4.5 Body – Tailgate Valve Return .......................... 4.7 Ejector Cylinder............................... 4.9 Tailgate................................4.11 Tailgate Valve Fittings ........................... 4.13 Roll Bar Mechanism ............................4.15 Arm Mechanism ............................4.17 Winch Mechaism............................
  • Page 139 FORMULA 5000 4.1.1 SECTION 4 – HYDRAULIC CIRCUITS, FITTINGS and PUMP KITS Air Shift Kit (272-7973) ..........................4.71 Electric/Air Shift Kit with Overspeed (108-5354) ................... 4.73 Electric/Air Shift Kit without Overspeed (108-5355)..................4.75 Pressure Gauge Kit ............................4.77 Pump Kits; Front Mount Tandem Pump (372-2906) .......................
  • Page 140 BODY HYDRAULICS ©COPYRIGHT 2006, Heil Environmental ISSUED OCTOBER 2006 372-1122...
  • Page 141 FORMULA 5000 BODY HYDRAULICS PART NO. DESCRIPTION REQ’D 031-6272 VALVE, logic ................. 1 031-3285 VALVE, body................. 1 031-5601 CONNECTOR, quick..............2 036-1474-004 CLAMP ASSEMBLY 1/2” ............. 6 036-1474-008 CLAMP ASSEMBLY 1” .............. 13 054-2988-008 ELBOW ..................1 054-3007-010 CONNECTOR, 1” straight ............2 054-3185-008 ELBOW, 1/2”...
  • Page 142 4.3.1 BODY HYDRAULICS ©COPYRIGHT 2006, Heil Environmental ISSUED OCTOBER 2006 372-1122...
  • Page 143 4.3.2 FORMULA 5000 BODY HYDRAULICS PART NO. DESCRIPTION REQ’D 354-2086 TUBE, hydraulic – 1” roof (18 yd. units)........1 354-1880 TUBE, hydraulic – 1” roof (20 yd. units)........1 354-2000 TUBE, hydraulic – 1” roof (25 yd. units)........1 354-2089 TUBE, hydraulic –...
  • Page 144 UNDERBODY VALVE and EJECTOR VALVE FITTINGS ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 145 FORMULA 5000 UNDERBODY VALVE and EJECTOR VALVE FITTINGS PART NO. DESCRIPTION REQ’D 054-3237-005 ELBOW, 90° reducing ..............1 054-3237-002 ELBOW, 90° reducing ..............1 054-3341-008 CONNECTOR ................1 354-1372 TUBE, hydraulic................1 054-3237-013 ELBOW, 90° reducing ..............1 054-3609-17 BUSHING, reducing ..............1 354-1374 TUBE, hydraulic................
  • Page 146 BODY HYDRAULICS TAILGATE VALVE RETURN from TAILGATE ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 147 FORMULA 5000 BODY HYDRAULICS TAILGATE VALVE RETURN from TAILGATE PART NO. DESCRIPTION REQ’D 354-1360 TUBE, hydraulic................1 054-3007-010 CONNECTOR, straight – 1” ............2 207-2938-014 CHANNEL, clamp..............A/R 354-1359-018 TUBE, hydraulic – 18 yd body............1 354-1359-020 TUBE, hydraulic – 20 yd body............1 354-1359-025 TUBE, hydraulic –...
  • Page 148 BODY HYDRAULICS – EJECTOR CYLINDER ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 149 FORMULA 5000 BODY HYDRAULICS – EJECTOR CYLINDER PART NO. DESCRIPTION REQ’D REF. CYLINDER, ejector (see section 5) ..........1 354-1374 TUBE, hydraulic – 5/8” ..............1 354-1440 TUBE, hydraulic – 1/2” ..............1 054-3185-008 ELBOW, 90° - 1/2”................ 1 054-3185-010 ELBOW, 90°...
  • Page 152 4.10 TAILGATE HYDRAULICS PRESSURE LINE RETURN LINE T.G.RAISE ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 153 4.11 FORMULA 5000 TAILGATE HYDRAULICS PART NO. DESCRIPTION REQ’D 031-6285 VALVE, regenerative (see section 5)........... 1 REF. VALVE, tailgate control (see section 5) ........1 177-2114 BRACKET, clamp ................. 2 FS070915 CAPSCREW – 3/8” – 16NC x 3/4”..........4 FS230900 NUT, lock –...
  • Page 154 4.12 TAILGATE CONTROL VALVE FITTINGS ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006 272-9189...
  • Page 155 4.13 FORMULA 5000 TAILGATE CONTROL VALVE FITTINGS PART NO. DESCRIPTION REQ’D REF. VALVE, tailgate control (see section 5) ........1 054-3340-010 ELBOW, 90° ................. 1 QA6-FKFK-075 HOSE, hydraulic (return) .............. 1 QC3-FFFF-068 HOSE, hydraulic (ejector unload) ..........1 054-7343 TUBE, hydraulic................1 054-7341 ELBOW, 90°...
  • Page 156 4.14 ROLL BAR MECHANISM HYDRAULICS ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 157 4.15 FORMULA 5000 ROLL BAR MECHANISM HYDRAULICS PART NO. DESCRIPTION REQ’D 054-7403 TUBE, hydraulic................1 054-3007-005 CONNECTOR, straight ..............2 207-8976 TUBE, hydraulic................1 054-3139-005 TEE ....................2 054-7138 TUBE, hydraulic................1 057-1895-018 HOSE, hydraulic ................2 057-1895-020 HOSE, hydraulic ................2 054-3341-005 CONNECTOR, straight ..............
  • Page 158 4.16 ARM MECHANISM HYDRAULICS ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 159 4.17 FORMULA 5000 ARM MECHANISM HYDRAULICS PART NO. DESCRIPTION REQ’D 054-7403 TUBE, hydraulic................1 054-3007-005 CONNECTOR, straight ..............2 207-8976 TUBE, hydraulic................1 054-3139-005 TEE ....................2 054-7138 TUBE, hydraulic................1 057-1895-023 HOSE, hydraulic ................2 206-8119 CLAMP, tube ................10 054-3526-009 CONNECTOR, straight ..............
  • Page 160 4.18 WINCH CYLINDER HYDRAULICS ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 161 4.19 FORMULA 5000 WINCH CYLINDER HYDRAULICS PART NO. DESCRIPTION REQ’D REF. WINCH ASSEMBLY (see section 5)..........1 054-3007-007 CONNECTOR ................2 057-2144-037 HOSE, hydraulic ................2 054-3237-017 ELBOW, 90° reducing ..............2 Printed in U.S.A. ISSUED JANUARY 2006 ©COPYRIGHT 2006, Heil Environmental...
  • Page 162 4.20 REEVING CYLINDER HYDRAULICS BIG BITE ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 163 FORMULA 5000 4.21 REEVING CYLINDER HYDRAULICS PART NO. DESCRIPTION REQ’D 054-3237-017 ELBOW, 90° reducing ..............4 QC3-FFFF-079 HOSE, hydraulic ................1 QC3-FFFF-139 HOSE, hydraulic ................1 025-0472 PLUG .................... 2 206-7561 CLAMP..................5 REF. CYLINDER, reeving (see section 5) ..........1 Printed in U.S.A.
  • Page 164 4.22 ROLL BAR GRABBER HYDRAULIC ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 165 4.23 FORMULA 5000 ROLL BAR GRABBER HYDRAULIC PART NO. DESCRIPTION REQ’D 054-3237-017 ELBOW, 90° reducing ..............2 057-2145-031 HOSE, hydraulic ................2 054-3185-006 ELBOW, 90° ................. 2 054-9467 TUBE, hydraulic................2 QC2-EEEE-021 HOSE, hydraulic ................2 054-9455 TUBE, hydraulic................1 054-9456 TUBE, hydraulic................
  • Page 166 4.23.1 CART DUMPER HYDRAULIC KIT DUMPER 372-1522-001 DUMPER 372-1522-002 18 17 19 3 3 11 3 10 18 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 167 FORMULA 5000 4.23.2 CART DUMPER HYDRAULIC KIT DUMPER 372-1522-001 DUMPER 372-1522-002 PART NO. DESCRIPTION REQ’D 031-6214 VALVE, needle 3/8” port............... 1 031-6392 RELIEF, (2000 PSI)..............2 036-1122-006 CLAMP, tube 3/8” ..............A/R 054-3007-005 UNION................... 3 054-3237-009 ELBOW, 90° reducing ..............2 054-3341-005 ADAPTER, straight...............
  • Page 168 4.24 PTO – PUMP DRIVE KIT 272-1870 OIL TANK ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 169 4.25 FORMULA 5000 PTO – PUMP DRIVE KIT 272-1870 PART NO. DESCRIPTION REQ’D 011-4049 BRACKET, pump................1 008-8111 SHAFT, drive ................1 030-0586 JOINT, universal ................1 030-0587 JOINT, universal ................1 035-2727 GUARD, fiber................7ft 036-1295-007 CLAMP – 2-7/16”................1 036-1478 CLAMP..................
  • Page 170 4.26 DIRECT MOUNT PUMP KIT 272-2623 OIL TANK ©COPYRIGHT2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 171 4.27 FORMULA 5000 DIRECT MOUNT PUMP KIT 272-2623 PART NO. DESCRIPTION REQ’D 035-2727 GUARD, fiber................14ft 036-1295-007 CLAMP – 2-7/16”................4 036-1478 CLAMP..................7 036-1499 CLAMP, bandit................2 054-3237-007 ELBOW, 90° reducing ..............1 054-4194-010 ADAPTER, female................ 1 057-1719-005 HOSE, hydraulic – w/reuseable ends .......... 1 057-1719-010 FITTING, hose ................
  • Page 172 4.28 FRONT MOUNT PUMP INSTALLATION for STERLING ACTERRA CHASSIS 372-0355 DETAIL A-A ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 173 4.29 FORMULA 5000 FRONT MOUNT PUMP INSTALLATION for STERLING ACTERRA CHASSIS 372-0355 PART NO. DESCRIPTION REQ’D 311-1635 BRACKET, pump................1 030-0705-009 DRIVELINE ASSEMBLY.............. 1 047-1794 CAPSCREW – 7/16 – 20NC x 1” ..........4 047-2193 SETSCREW ................. 2 263-0042 WIRE, lock ..................1 311-1634-00L BRACKET, bumper extension –...
  • Page 174 4.32 PUMP MOUNT KIT for FORD LOUISVILLE CHASSIS 272-8418 VIEW A-A ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 175 4.33 FORMULA 5000 PUMP MOUNT KIT for FORD LOUISVILLE CHASSIS 272-8418 PART NO. DESCRIPTION REQ’D 030-0705-009 DRIVE LINE.................. 1 047-1794 CAPSCREW – 7/16” - 20NC x 1”..........4 047-2193 SETSCREW ................. 2 177-2070 CHANNEL, pump support ............1 211-3298 BRACKET, pump................1 263-0042 WIE, lock..................
  • Page 176 4.34 PUMP MOUNT KIT for CRANE CARRIER CHASSIS 272-5860 SECTION A-A ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 177 4.35 FORMULA 5000 PUMP MOUNT KIT for CRANE CARRIER CHASSIS 272-5860 PART NO. DESCRIPTION REQ’D 211-4033 BRACKET, pump................1 030-0617 DRIVE LINE.................. 1 047-1794 CAPSCREW – 7/16 – 20NF x 1” ..........4 177-2407 SUPPORT pump bracket ............. 1 FS071122 CAPSCREW –...
  • Page 178 4.36 PUMP MOUNT KIT for WX VOLVO CHASSIS 272-5090 – WITHOUT PUMP COVER 272-5090-01 – WITH PUMP COVER ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 179 FORMULA 5000 4.37 PUMP MOUNT KIT for WX VOLVO CHASSIS 272-5090 – WITHOUT PUMP COVER 272-5090-01 – WITH PUMP COVER PART NO. DESCRIPTION REQ’D 112-8335 COVER, pump ................1 211-5511 GUARD, pump................1 211-3272 BRACKET, pump mounting ............1 FS231100 NUT, lock –...
  • Page 180 4.38 FRONT MOUNT KIT for WXLL VOLVO CHASSIS 272-8016 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 181 4.39 FORMULA 5000 FRONT MOUNT KIT for WXLL VOLVO CHASSIS 272-8016 PART NO. DESCRIPTION REQ’D 030-0705-004 DRIVE LINE.................. 1 047-1794 BOLT, drive line ................4 047-2193 SETSCREW ................. 2 055-1391-007 WASHER, flat – 5/8”..............8 211-4792 BRACKET, pump................1 263-0042 LOCKWIRE...................
  • Page 182 4.40 FRONT MOUNT KIT for WG VOLVO CHASSIS 272-8024 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 183 4.41 FORMULA 5000 FRONT MOUNT KIT for WG VOLVO CHASSIS 272-8024 PART NO. DESCRIPTION REQ’D 030-0705-006 DRIVE LINE.................. 1 047-1794 BOLT, drive line ................4 047-2193 SETSCREW ................. 2 055-1391-005 WASHER, flat – 1/2”..............8 055-1391-007 WASHER, flat – 5/8”..............12 080-1604-001 EXTENSION, bumper –...
  • Page 184 4.42 PUMP MOUNT KIT for MR MACK CHASSIS 272-3460 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 185 4.43 FORMULA 5000 PUMP MOUNT KIT for MR MACK CHASSIS 272-3460 PART NO. DESCRIPTION REQ’D 211-3298 BRACKET, pump mounting ............1 035-2592 GUARD, pump................1 030-705-003 DRIVE LINE.................. 1 047-1794 CAPSCREW – 7/16 – 20NF x 1” ..........4 047-2193 SETSCREW .................
  • Page 186 4.44 MOUNT KIT for KENWORTH/PETERBILT CHASSIS 272-6486 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 187 4.45 FORMULA 5000 MOUNT KIT for KENWORTH/PETERBILT CHASSIS 272-6486 PART NO. DESCRIPTION REQ’D 211-6916 BRACKET, pump................1 272-6486-0 01 BRACKET, pump support ............1 FS071560 CAPSCREW – 3/4” – 10NC x 5”..........4 FS231500 NUT, lock – 3/4” – 10NC .............. 4 055-1391-008 WASHER, flat –...
  • Page 188 4.46 PUMP MOUNT KIT for NAVISTAR CHASSIS 272-8040 – WITHOUT EXT. BUMPER 272-8040-001 – WITH EXT. BUMPER ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...

  • Page 189: Fs231100 Nut, Lock - 1/2" - 13Nc

    FORMULA 5000 4.47 PUMP MOUNT KIT for NAVISTAR CHASSIS 272-8040 – WITHOUT EXT. BUMPER 272-8040-001 – WITH EXT. BUMPER PART NO. DESCRIPTION REQ’D 030-0705-009 DRIVE LINE.................. 1 047-1794 CAPSCREW – 7/16” – 20NC x 1”..........4 047-2193 SETSCREW ................. 2 055-1391-005 WASHER, flat hardened.............
  • Page 196 4.48 FRONT MOUNT PUMP KIT with OVERSPEED 272-5855 TO TANK CONNECT TO PORT PUMP MARKED "T" CROSS OVER PROVIDED WITH PUMP POWER PRO VALVE 3/8" LINE TO VALVE 2" SUCTION LINE PUMP PLUMBING DIAGRAM ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 197 4.49 FORMULA 5000 FRONT MOUNT PUMP KIT with OVERSPEED 272-5855 PART NO. DESCRIPTION REQ’D 219-1893 PUMP, hydraulic with dry valve (see section 5) ......1 054-8722 FLANGE KIT, 45° split..............1 054-8722-001 ELBOW, 45° ................1 026-3932-020 O-RING ..................1 054-8722-002 HALVES, flange.................
  • Page 198 4.50 FRONT MOUNT PUMP HOSE KIT 272-5630 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 199 4.51 FORMULA 5000 FRONT MOUNT PUMP HOSE KIT 272-5630 PART NO. DESCRIPTION REQ’D 054-8736-005 FLANGE KIT – 4- bolt – 1-1/2”............. 1 054-8736-034 FLANGE, halves................ 2 054-8736-013 O-RING ..................1 FS081144 CAPSCREW – 1/2” – 13NC x 3-1/2” ........4 FS541000 WASHER, lock –...
  • Page 200 4.52 FRONT MOUNT PUMP KIT with FLOW CONTROL 272-5857 TO TANK CONNECT TO PORT PUMP MARKED "T" CROSS OVER PROVIDED WITH PUMP POWER PRO VALVE 3/4" LINE 3/8" LINE TO VALVE 2" SUCTION LINE FLOW CONT. VALVE PUMP PLUMBING DIAGRAM ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 201 FORMULA 5000 4.53 FRONT MOUNT PUMP KIT with FLOW CONTROL 272-5857 PART NO. DESCRIPTION REQ’D 219-1893 PUMP, hydraulic and dry valve (see section 5)......1 054-8722 FLANGE KIT, 45° split..............1 054-8722-00 ELBOW, 45° ................1 026-3932-020 O-RING ..................1 054-8722-02 HALVES, flange.................
  • Page 202 4.54 FLOW CONTROL KIT 272-5898 INSTALL IN PORT STAMPED TO TANK "BP" ON FRONT OF FLOW CONT. VALVE. TANK ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 203 4.55 FORMULA 5000 FLOW CONTROL KIT 272-5898 PART NO. DESCRIPTION REQ’D 031-5742 VALVE, flow control (see section 5)..........1 036-1478 CLAMP, support ................4 54-3237-003 ELBOW, 90° ................. 1 054-3340-006 ELBOW, 90° ................. 1 057-2224-001 HOSE, hydraulic – with reuseable ends ........1 FS070920 CAPSCREW –...
  • Page 204 4.56 FRONT MOUNT PUMP KIT with FLOW CONTROL 272-8460 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 205 4.57 FORMULA 5000 FRONT MOUNT PUMP KIT with FLOW CONTROL 272-8460 PART NO. DESCRIPTION REQ’D 219-1995 PUMP, hydraulic (see section 5)..........1 054-8722 FLANGE KIT, 45° split – 1-1/4” ............ 1 054-8722-001 ELBOW, 45° ................1 026-3932-020 O-RING ..................1 054-8722-002 FLANG, halves ................
  • Page 206 4.58 FRONT MOUNT PUMP HOSE KIT 272-8459 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 207 4.59 FORMULA 5000 FRONT MOUNT PUMP HOSE KIT 272-8459 PART NO. DESCRIPTION REQ’D 035-2727 GUARD, fiber................17ft 036-1295-007 CLAMP – 2-7/16”................ 10 036-1499 clamp, BANDIT ................2 054-3237-018 ELBOW, 90° reducing ..............1 054-3340-006 ELBOW, 90° male ................ 1 FS520900 WASHER, flat –...
  • Page 208 4.60 FRONT MOUNT PUMP KIT 272-7153 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 209 4.61 FORMULA 5000 FRONT MOUNT PUMP KIT 272-7153 PART NO. DESCRIPTION REQ’D 219-1870 PUMP, hydraulic with dry valve (see section 5) ......1 272-7973 ELECTRIC/AIR SHIFT KIT (see page 4.70)........ 1 272-8423 HOSE KIT (see page 4.62) ............1 054-8513 ELBOW, 90°...
  • Page 210 4.62 FRONT MOUNT HOSE KIT 272-8423 REF. PUMP KIT TO CONTROL VALVE ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 211 4.63 FORMULA 5000 FRONT MOUNT HOSE KIT 272-8423 PART NO. DESCRIPTION REQ’D 035-2727 GUARD, fiber................16ft 036-1295-007 CLAMP – 2-7/16”................ 12 036-1499 CLAMP, bandit................2 054-2988-005 ELBOW, 90° ................. 1 054-3340-005 ELBOW, 90° ................. 2 054-3341-005 CONNECTOR, straight ..............2 054-4194-002 ADAPTER ..................
  • Page 212 4.64 FRONT MOUNT PUMP KIT 272-8466 1/2" LINE TO VALVE 2" SUCTION LINE PUMP PLUMBING DIAGRAM ©COPYRIGHT 2006,Heil Environmental ISSUED JANUARY 2006...
  • Page 213 4.65 FORMULA 5000 FRONT MOUNT PUMP KIT 272-8466 PART NO. DESCRIPTION REQ’D 219-1995 PUMP, hydraulic (see section 5)..........1 054-8722 FLANGE KIT, 45° split – 1-1/4” ............ 1 054-8722-001 ELBOW, 45° ................1 026-3932-020 O-RING ..................1 054-8722-002 FLANG, halves ................2 054-8736-006 FLANGE KIT, 4-bolt –...
  • Page 214 4.66 FRONT MOUNT PUMP KIT 372-2311 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 215 4.67 FORMULA 5000 FRONT MOUNT PUMP KIT 372-2311 PART NO. DESCRIPTION REQ’D 031-3230 VALVE, dry (see section 5) ............1 219-1473 PUMP, hydraulic (see section 5)..........1 272-7973 AIR SHIFT KIT (see section 4.70) ..........1 FS231100 NUT, lock – 1/2” – 13NC .............. 4 372-1774 HOSE KIT (see page 4.68.4) ............
  • Page 216 4.67.1 FRONT MOUNT PUMP KIT for MACK CHASSIS 372-1841 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 217 4.67.2 FORMULA 5000 FRONT MOUNT PUMP KIT for MACK CHASSIS 372-1841 PART NO. DESCRIPTION REQ’D 031-3230 VALVE, dry (see section 5) ............1 219-2231 PUMP, hydraulic (see section 5)..........1 272-7973 AIR SHIFT KIT (see section 4.70) ..........1 FS231100 NUT, lock –...
  • Page 218 4.67.3 FRONT MOUNT PUMP KIT 372-1225 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 219 4.67.4 FORMULA 5000 FRONT MOUNT PUMP KIT 372-1225 PART NO. DESCRIPTION REQ’D 031-3230 VALVE, dry (see section 5) ............1 219-2224 PUMP, hydraulic (see section 5)..........1 272-7973 AIR SHIFT KIT (see section 4.70) ..........1 FS231100 NUT, lock – 1/2” – 13NC .............. 4 372-1774 HOSE KIT (see page 4.68.4) ............
  • Page 220 4.67.5 FRONT MOUNT PUMP KIT 372-1571 1/2" LINE TO VALVE 2" SUCTION LINE PUMP PLUMBING DIAGRAM ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 221 4.67.6 FORMULA 5000 FRONT MOUNT PUMP KIT 372-1571 PART NO. DESCRIPTION REQ’D 219-1894 PUMP, hydraulic (see section 5)..........1 054-8722 FLANGE KIT, 45° split..............1 054-8722-001 ELBOW, 45° ................1 026-3932-020 O-RING ..................1 054-8722-002 FLANGE, halves................ 2 074-4872 ELBOW, 90° SAE flange – 2-1/2 x 2” .......... 1 074-4487-002 HALF, flange ................
  • Page 222 4.68 FRONT MOUNT PUMP KIT 372-1598 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 223 4.69 FORMULA 5000 FRONT MOUNT PUMP KIT 372-1598 PART NO. DESCRIPTION REQ’D 219-1894 PUMP, hydraulic (see section 5)..........1 054-8722 FLANGE KIT, 45° split..............1 054-8722-001 ELBOW, 45° ................1 026-3932-020 O-RING ..................1 054-8722-002 FLANGE, halves................ 2 272-7973 AIR SHIFT KIT (see page 4.70) ........... 1 372-1836 HOSE KIT (see page 4.68.2) ............
  • Page 224 4.69.1 FRONT MOUNT PUMP HOSE KIT 372-1836 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 225 4.69.2 FORMULA 5000 FRONT MOUNT PUMP HOSE KIT 372-1836 PART NO. DESCRIPTION REQ’D 035-2727 GUARD, fiber................17ft 036-1295-007 CLAMP – 2-7/16”................ 10 036-1499 CLAMP, bandit................2 054-3237-018 ELBOW, 90° reducing ..............1 054-3340-006 ELBOW, 90° male ................ 1 FS520900 WASHER, flat – 3/8”..............20 057-1719-010 FITTING, pressure hose...............
  • Page 226 4.69.3 FRONT MOUNT HOSE KIT 372-1774 REF. PUMP KIT TO CONTROL VALVE ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 227 4.69.4 FORMULA 5000 FRONT MOUNT HOSE KIT 372-1774 PART NO. DESCRIPTION REQ’D 035-2727 GUARD, fiber................16ft 036-1295-007 CLAMP – 2-7/16”................ 12 036-1499 CLAMP, bandit................2 054-2988-005 ELBOW, 90° ................. 1 054-3340-005 ELBOW, 90° ................. 2 054-3341-005 CONNECTOR, straight ..............2 054-4194-002 ADAPTER ..................
  • Page 228 4.69.5 HOSE KIT for FRONT MOUNT PUMP – MACK CHASSIS 372-1760 OIL TANK REF. PUMP KIT TO CONTROL VALVE ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 229 4.69.6 FORMULA 5000 HOSE KIT for FRONT MOUNT PUMP – MACK CHASSIS 372-1760 PART NO. DESCRIPTION REQ’D 035-2727 GUARD, fiber................16ft 036-1295-007 CLAMP – 2-7/16”................ 12 036-1499 CLAMP, bandit................2 054-2988-005 ELBOW, 90° ................. 1 054-3340-005 ELBOW, 90° ................. 2 054-3341-005 CONNECTOR, straight ..............
  • Page 230 4.70 PUMP AIR SHIFT KIT 272-7973 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 231 4.71 FORMULA 5000 PUMP AIR SHIFT KIT 272-7973 PART NO. DESCRIPTION REQ’D 031-5724-012 VALVE, solenoid................1 047-2151-001 TEK SCREW – 1/4” ..............2 054-5449 LINE, air – 1/4”................36ft 054-7350 TUBING, shrink................2” 054-8470-003 ELBOW, 90° reducing – 1/8” x 1/4”..........2 054-8470-004 ELBOW, 90°...
  • Page 232 4.72 ELECTRIC/AIR SHIFT KIT with OVERSPEED 108-5354 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 233 4.73 FORMULA 5000 ELECTRIC/AIR SHIFT KIT with OVERSPEED 108-5354 PART NO. DESCRIPTION REQ’D 108-4176-011 NIPPLE ..................1 108-4176-010 VALVE, pressure protection............1 108-5354-001 FITTING, tube................1 108-5354-002 FITTING, tube................1 108-4176-013 ELBOW, fitting ................4 108-4176-005 TEE ....................1 108-4176-012 SWITCH &...
  • Page 234 4.74 ELECTRIC/AIR SHIFT KIT without OVERSPEED 108-5355 ISSUED MAY 1999 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 235 4.75 FORMULA 5000 ELECTRIC/AIR SHIFT KIT without OVERSPEED 108-5355 PART NO. DESCRIPTION REQ’D 108-4176-011 NIPPLE ..................1 108-4176-010 VALVE, pressure protection............1 108-5354-001 FITTING, tube................1 108-5354-002 FITTING, tube................1 108-4176-013 ELBOW, fitting ................4 108-4176-005 TEE ....................1 108-4176-012 SWITCH &...
  • Page 236 4.76 PRESSURE TEST GAUGE KIT 272-6347 ©COPYRIGHT 2006, Heil Environmental ISSUED APRIL 1999...
  • Page 237 4.77 FORMULA 5000 PRESSURE TEST GAUGE KIT 272-6347 PART NO. DESCRIPTION REQ’D 031-5601-003 DISCONNECT, quick – male ............1 031-5601-002 DISCONNECT, quick – female ............ 1 054-3526-004 CONNECTOR ................1 QZ1-FCFC-017 HOSE, hydraulic ................1 054-3532-014 CONNECTOR ................1 067-0640 GAUGE, pressure –...

  • Page 251: Front Mount (Hoc) (219-1995)

    FORMULA 5000 SECTION 5 – HYDRAULIC and AIR COMPONENTS Cylinders: Ejector (001-6463)............................5.3 Ejector (001-6464)............................5.5 Ejector (001-6427)............................5.7 Ejector (001-6426)............................5.9 Ejector (001-6421)........................5.10 thru 5.11.2 Outside (Upper Panel) (001-6110).......................5.13 Inside (Lower Panel) (001-6111)........................5.15 Tailgate Raise (001-4880) ..........................5.16 Container Arm Mechanism (001-4283)......................5.18 Container Roll Bar Mechanism (001-4105)....................5.20 Reeving (001-6061)............................5.22 Roll-Bar Flipper (001-5069)........................5.23.1...
  • Page 252 EJECTOR CYLINDER for 18 CU. YD. UNITS 001-6463 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 253 FORMULA 5000 EJECTOR CYLINDER for 18 CU. YD. UNITS 001-6463 PART NO. DESCRIPTION REQ’D 001-6463-001 BARREL ASSEMBLY……………………………………………….1 001-6463-002 SLEEVE ASSEMBLY – 5”............1 001-6463-003 SLEEVE ASSEMBLY – 4”............1 001-6463-004 PLUNGER ASSEMBLY – 3” ............1 001-6421-009 GLAND, retaining................1 001-6421-010 GLAND, retaining................
  • Page 254 EJECTOR CYLINDER for 20 CU. YD. UNITS 001-6464 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 255 FORMULA 5000 EJECTOR CYLINDER for 20 CU. YD. UNITS 001-6464 PART NO. DESCRIPTION REQ’D 001-6463-001 BARREL ASSEMBLY……………………………………………….1 001-6463-002 SLEEVE ASSEMBLY – 5”............1 001-6463-003 SLEEVE ASSEMBLY – 4”............1 001-6464-001 PLUNGER ASSEMBLY – 3” ............1 001-6421-009 GLAND, retaining................1 001-6421-010 GLAND, retaining................
  • Page 256 EJECTOR CYLINDER FOR 25 cu. yd. Body 001-6427 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 257 FORMULA 5000 EJECTOR CYLINDER FOR 25 cu. yd. Body 001-6427 PART NO. DESCRIPTION REQ’D 001-6426-001 BARREL ASSEMBLY……………………………………………….1 001-6426-003 SLEEVE ASSEMBLY – 6”............1 001-6426-004 SLEEVE ASSEMBLY – 5”............1 001-6426-005 SLEEVE ASSEMBLY – 4”............1 001-6427-006 PLUNGER ASSEMBLY – 3” ............1 001-6421-008 GLAND, retaining................
  • Page 258 EJECTOR CYLINDER FOR 27 cu. yd. Body 001-6426 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 259 FORMULA 5000 EJECTOR CYLINDER FOR 27 cu. yd. Body 001-6426 PART NO. DESCRIPTION REQ’D 001-6426-001 BARREL ASSEMBLY……………………………………………….1 001-6426-003 SLEEVE ASSEMBLY – 6”............1 001-6426-004 SLEEVE ASSEMBLY – 5”............1 001-6426-005 SLEEVE ASSEMBLY – 4”............1 001-6426-006 PLUNGER ASSEMBLY – 3” ............1 001-6421-008 GLAND, retaining................
  • Page 260 5.10 EJECTOR CYLINDER FOR 32 cu. yd. Body 001-6421 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 261 5.11 FORMULA 5000 EJECTOR CYLINDER FOR 32 cu. yd. Body 001-6421 PART NO. DESCRIPTION REQ’D 001-6421-001 BARREL ASSEMBLY………………………………………………..1 001-6421-002 SLEEVE ASSEMBLY – 7”............1 001-6421-003 SLEEVE ASSEMBLY – 6”............1 001-6421-004 SLEEVE ASSEMBLY – 5”............1 001-6421-005 SLEEVE ASSEMBLY – 4”............1 001-6421-006 PLUNGER ASSEMBLY –...
  • Page 262 5.11.1 EJECTOR CYLINDER for 32 Cu. Yd. BODY 1-6421 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 263 5.11.2 FORMULA 5000 EJECTOR CYLINDER for 32 Cu. Yd. BODY 1-6421 PART NO. DESCRIPTION REQ’D PACKING SET (see item 14) ............1 WIPER (see item 14)..............1 PACKING SET (see item 14) ............1 WIPER (see item 14)..............1 PACKING SET (see item 14) ............1 WIPER (see item 14)..............
  • Page 264 5.12 INSIDE (LOWER PANEL) CYLINDER 001-6611 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 265 FORMULA 5000 5.13 INSIDE (LOWER PANEL) CYLINDER 001-6611 PART NO. DESCRIPTION REQ’D 001-6611-001 BARREL ASSEMBLY..............1 001-6611-002 ROD ASSEMBLY ................. 1 003-3587 BUSHING..................1 FS440920 SETSCREW – 1/4” - 20NC x 1/2” ..........1 001-6611-003 GLAND..................1 RING, wear ................... 1 O-RING ..................
  • Page 266 5.14 OUTSIDE (UPPER PANEL) CYLINDER 1-6610 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 267 5.15 FORMULA 5000 OUTSIDE (UPPER PANEL) CYLINDER 1-6610 PART NO. DESCRIPTION REQ’D 001-6610-011 BARREL ASSEMBLY............... A/R 001-6610-002 ROD ASSEMBLY ................. 1 001-5110-003 PISTON..................1 RING, wear ................... 1 001-6610-004 GLAND..................1 T-SEAL, capped ................1 RING, wear ................... 2 RING, buffer.................. 1 WIPER, canned ................
  • Page 268 5.16 TAILGATE RAISE CYLINDER 001-4880 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 269 5.17 FORMULA 5000 TAILGATE RAISE CYLINDER 001-4880 PART NO. DESCRIPTION REQ’D 085-0650 BARREL..................1 FS440707 SETSCREW – 1/4” – 20NC x 1/4” ..........1 RING, wear ................... 1 027-4599 ROD ASSEMBLY ................. 1 RING, retaining ................1 V-PACKING (set)................1 023-0637 GLAND, packing................
  • Page 270 5.18 CONTAINER ARM MECHANISM CYLINDER 001-4283 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 271 5.19 FORMULA 5000 CONTAINER ARM MECHANISM CYLINDER 001-4283 PART NO. DESCRIPTION REQ’D 085-0387 BARREL..................1 FS271700 NUT, lock – 7/8” – 14NF (torque to 134-148 ft./lbs.) ....1 RING, wear ................... 2 RING, solid seal................1 024-0712 PISTON..................1 O-RING ..................1 RING, back-up ................
  • Page 272 5.20 ROLL BAR MECHANISM CYLINDER 001-4105 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 273 5.21 FORMULA 5000 ROLL BAR MECHANISM CYLINDER 001-4105 PART NO. DESCRIPTION REQ’D 085-0168 BARREL..................1 FS271700 NUT, lock – 7/8” (torque to 100 ft./lbs.)........1 RING, wear ................... 2 RING, solid seal................1 RING, back-up ................2 024-0706 PISTON..................1 O-RING ..................
  • Page 274 5.22 REEVING CYLINDER 001-6061 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 275 5.23 FORMULA 5000 REEVING CYLINDER 001-6061 PART NO. DESCRIPTION REQ’D 001-6061-001 BARREL..................1 RING, wear ................... 2 RING, solid seal................1 001-6061-002 PLUNGER ASSEMBLY ............... 1 RING, wear ................... 2 O-RING ..................1 RING, back-up ................1 023-0668 GLAND, retaining................1 023-0713 GLAND, packing................
  • Page 276 5.23.1 ROLL-BAR FLIPPER CYLINDER 001-5069 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 277 5.23.2 FORMULA 5000 ROLL-BAR FLIPPER CYLINDER 001-5069 PART NO. DESCRIPTION REQ’D 001-5069-001 BARREL ASSEMBLY..............1 FS271700 NUT, hex – 7/8” – 14NC............... 1 RING, wear ................... 2 RING, solid seal................1 024-0706 PISTON..................1 RING, back-up ................1 O-RING ..................1 023-0665 GLAND, packing................
  • Page 278 5.24 UNDERBODY CONTROL VALVE 031-3285 PORT RELIEF SET @ 2000 PSI (27 & 32 YD. UNITS ONLY) ©COPYRIGHT 2006, Heil Environmental ISSUED DECEMBER 2005...
  • Page 279 5.25 FORMULA 5000 UNDERBODY CONTROL VALVE 031-3285 PART NO. DESCRIPTION REQ’D 031-3285 VALVE, control ................1 FS070840 CAPSCREW – 5/16” – 18NC x 3”..........3 FS550800 WASHER, lock – 5/16” ..............3 FS230800 NUT, lock – 5/16” – 18NC ............3 REF.
  • Page 280 5.26 INLET and OUTLET SECTIONS 031-3285-001 AND 031-3285-003 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 281 5.27 FORMULA 5000 INLET and OUTLET SECTIONS 031-3285-001 AND 031-3285-003 PART NO. DESCRIPTION REQ’D OUTLET - 031-3285-003 031-3285-049 COVER ..................1 031-3285-005 SLEEVE, power beyond............... 1 031-3285-060 SEAL ..................... 1 031-3285-061 WASHER, back-up............... 1 031-3285-062 SEAL, o-ring.................. 1 REF. PART NO. DESCRIPTION REQ’D INLET - 031-3285-001...
  • Page 282 5.28 WORKING VALVE SECTION for EJECTOR FUNCTION 031-3285-002 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 283 FORMULA 5000 5.29 WORKING VALVE SECTION for EJECTOR FUNCTION 031-3285-002 PART NO. DESCRIPTION REQ’D 031-3285-002 VALVE SECTION – (consists of items 1 thru 28)......1 HOUSING .................. 1 SPOOL..................1 SEAL, spool (see kit A).............. 2 WASHER, back-up (see kit A) ..........2 207-6035 WASHER, retainer plate............
  • Page 284 5.30 WORKING VALVE SECTION for TAILGATE FUNCTION 031-3285-004 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 285 5.31 FORMULA 5000) WORKING VALVE SECTION for TAILGATE FUNCTION 031-3285-004 PART NO. DESCRIPTION REQ’D HOUSING .................. 1 SPOOL (must be ordered as set with housing)......1 SEAL, spool (see kit A).............. 2 WASHER, back-up (see kit A) ..........2 207-6035 WASHER, retainer plate............
  • Page 286 5.32 TAILGATE (SECONDARY) VALVE 031-6269-002, -003, -004 OUTLET 2-SECTION VALVE (031-6269-002) SECTION STANDARD ARRANGEMENT BLADE SECTION 031-3245-009 031-3544-006 INLET SECTION 3-SECTION VALVE (031-6269-003) 031-3245-005 ROLL BAR OR WINCH OUTLET BLADE SECTION SECTION 031-3544-006 UPPER 031-3245-009 WINCH OR PANEL ROLL BAR SECTION SECTION 031-3245-007...
  • Page 287 TAILGATE (SECONDARY) VALVE FORMULA 5000 5.33 031-6269-002, -003, -004 TAILGATE (SECONDARY) VALVE 031-6269-002, -003, -004 PART NO. DESCRIPTION REQ’D 031-3245-009 SECTION, outlet (see page 5.34) ..........1 031-3245-005 SECTION, inlet (see page 5.34)...........1 031-3245-007 SECTION, working (see page 5.36)..........1 031-3544-006 SECTION, working (see page 5.38)..........1 031-6267 SECTION, working (see page 5.41.2)........A/R COMPLETE SECTIONED VALVES 031-6269-002, 003,...
  • Page 288 5.34 INLET SECTION with PLUGS and TIE RODS 031-3245-005 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 289 5.35 FORMULA 5000 INLET SECTION with PLUGS and TIE RODS 031-3245-005 PART NO. DESCRIPTION REQ’D HOUSING (part of inlet section)........... 1 031-3245-010 O-RING (part of inlet section)............1 031-3271 PLUG, shut-off (includes o-ring)........... 1 031-2018-010 PLUG (includes o-ring)..............2 027-4680 TIE ROD ASSEMBLY for 2-spool valve ..
  • Page 290 5.36 TAILGATE VALVE WORKING SECTION for UPPER PANEL FUNCTION 031-3245-007 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 291 FORMULA 5000 5.37 TAILGATE VALVE WORKING SECTION for UPPER PANEL FUNCTION 031-3245-007 PART NO. DESCRIPTION REQ’D BODY .................... 1 CAP, end..................1 CAPSCREW ................. 2 SPOOL – (see spool kit below) ............ 1 PIN, spool end detent ..............1 O-RING ..................1 SEAT, spring.................
  • Page 292 5.38 TAILGATE VALVE WORKING SECTION for BLADE FUNCTION 031-3544-006 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 293 5.39 FORMULA 5000 TAILGATE VALVE WORKING SECTION for BLADE FUNCTION 031-3544-006 PART NO. DESCRIPTION REQ’D BODY .................... 1 031-2012-013 PLUG .................... 1 031-2012-012 CAP, spool ..................1 031-2012-015 CAPSCREW ................. 2 SCREW, adjusting................ 1 O-RING ..................1 END, spool..................1 INSERT, locking ................
  • Page 294 5.40 TAILGATE VALVE WORKING SECTION for ARM, WINCH, ROLL BAR or REEVING MECHANISM ON 031-6267 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 295 FORMULA 5000 5.41 TAILGATE VALVE WORKING SECTION for ARM, WINCH, ROLL BAR or REEVING MECHANISM ON 031-6267 PART NO. DESCRIPTION REQ’D BODY .................... 1 031-2012-003 CAP, spool ..................1 031-2012-005 CAPSCREW ................. 2 SPOOL (see kit)................1 END, spool..................1 O-RING ..................
  • Page 296 5.42 EJECTOR UNLOAD VALVE (B/C) 031-6272 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 297 5.43 FORMULA 5000 EJECTOR UNLOAD VALVE (B/C) 031-6272 PART NO. DESCRIPTION REQ’D MANIFOLD ................... 1 031-6272-002 PLUG – 1/8” .................. 4 031-6272-003 PLUG, orifice – M6 x 6 ..............2 031-6272-001 VALVE SUB ASSEMBLY............. 2 BODY ..................1 031-6272-007 O-RING ..................1 031-6272-008 SEAT SUB ASSEMBLY ............
  • Page 298 5.44 REGENERATIVE VALVE 031-6285 ©COPYRIGHT 2006, Heil Environmental ISSUED FEBRUARY 2006...
  • Page 299 FORMULA 5000 5.45 REGENERATIVE VALVE 031-6285 PART NO. DESCRIPTION REQ’D MANIFOLD ................... 1 031-6285-001 SPOOL..................1 031-6285-002 VALVE, check................2 PLUG, retaining ................. 1 031-6285-008 O-RING ................... 1 BALL ..................1 SPRING ..................1 031-6272-002 PLUG .................... 2 031-6285-004 SPRING ..................1 031-6285-005 PLUG ....................
  • Page 300 5.46 HYDRAULICE PUMP – DIRECT MOUNT 219-1915 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 301 5.47 FORMULA 5000 HYDRAULICE PUMP – DIRECT MOUNT 219-1915 PART NO. DESCRIPTION REQ’D 219-0915-004 SEAL, lip ..................1 219-1915-001 COVER, shaft end ................ 1 219-1473-001 CHECK ASSEMBLY ..............2 219-0915-003 SEAL, ring..................1 219-0915-002 BEARING, roller................4 219-0915-007 SEAL, pocket ................12 219-0915-006 PLATE, thrust................
  • Page 302 5.48 HYDRAULIC PUMP – DIRECT MOUNT 219-1458 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 303 5.49 FORMULA 5000 HYDRAULIC PUMP – DIRECT MOUNT 219-1458 PART NO. DESCRIPTION REQ’D 219-1458-008 BODY .................... 1 219-1458-007 FLANGE..................1 219-1452-002 GEAR, idler ................... 1 219-1452-001 GEAR, drive .................. 1 219-1458-006 PLATE, pressure ................2 219-1458-014 PLATE, isolation – (top)..............1 219-1458-002 PLATE, isolation –...
  • Page 304 5.50 PTO MOUNT HYDRAULIC PUMP 219-1738 and 219-1748 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 305 5.51 FORMULA 5000 PTO MOUNT HYDRAULIC PUMP 219-1738 and 219-1748 PART NO. DESCRIPTION REQ’D 219-1738-001 COVER, port end................1 219-0915-003 SEAL, ring..................4 219-0915-002 BEARING, roller................4 219-1895-011 SEAL, pocket ................12 219-1738-005 PLAE, thrust.................. 2 219-1738-003 KEY ....................1 219-1738-004 SHAFT &...
  • Page 306 5.52 IN-TANK OIL FILTER ASSEMBLY (3-MICRON) 075-0912 ©COPYRIGHT 2006, Heil Environmental ISSUED MAY 2006...
  • Page 307 FORMULA 5000 5.53 IN-TANK OIL FILTER ASSEMBLY (3-MICRON) 075-0912 PART NO. DESCRIPTION REQ’D 075-0912-030 ELEMENT, replacement filter (3 micron) ........1 075-0912-004 SPRING (Part of Cover, item 7) ........... 1 075-0912-003 O-RING, cover ................1 BYPASS ASSEMBLY (Part of Element) ........1 075-0711-009 HEAD ....................
  • Page 308 5.54 12,000 LB. WINCH ASSEMBLY 253-1472 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 309 5.55 FORMULA 5000 12,000 LB. WINCH ASSEMBLY 253-1472 PART NO. DESCRIPTION REQ’D 253-1472-001 COVER, housing ................1 253-1472-002 GASKET ..................1 253-1472-003 RACE, thrust................. 1 253-1472-004 GEAR, worm................. 1 253-1472-005 RING, thrust .................. 1 253-1472-006 PLUG, pipe ................... 1 253-1472-007 HOUSING, worm ................
  • Page 310 5.56 12,000 LB. WINCH MOTOR 219-1879 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 311 5.57 FORMULA 5000 12,000 LB. WINCH MOTOR 219-1879 PART NO. DESCRIPTION REQ’D 219-1879-001 BOLT..................... 5 219-1878-002 COVER, end ................. 1 SEAL, commutator ............... 1 RING, seal ..................5 SEAL, inner................... 1 219-1878-003 COMMUTATOR & RING ASSEMBLY (matched set)....1 219-1878-007 MANIFOLD ...................
  • Page 312 5.58 HYDRAULIC PUMP 219-1870-001 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 313 5.59 FORMULA 5000 HYDRAULIC PUMP 219-1870-001 PART NO. DESCRIPTION REQ’D 219-1473-002 RING, snap ................... 1 219-1473-008 RING, bearing retainer ..............1 219-1473-003 RETAINER, seal................1 219-1473-005 O-RING ..................1 219-1684-008 SEAL ..................... 1 219-1870-002 COVER, shaft end ................ 1 219-1684-011 PIN, dowel..................
  • Page 314 5.60 POWER MISER VALVE 031-3241 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 315 5.61 FORMULA 5000 POWER MISER VALVE 031-3241 PART NO. DESCRIPTION REQ’D 031-29770-01 CYLINDER, air................1 031-2977-002 SPRING ..................1 031-2977-003 O-RING ..................1 031-2977-004 BOLT, mounting................4 031-2977-005 WASHER, lock ................4 031-2977-006 PLUG, pipe ................... 1 BODY .................... 1 031-3241-001 O-RING ..................
  • Page 316 5.62 DRY VALVE 031-3230 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 317 5.63 FORMULA 5000 DRY VALVE 031-3230 PART NO. DESCRIPTION REQ’D 031-3230-002 PLATE, end................... 2 031-3230-004 BOLT – 5/16” – 18NC x 1-1/4” ............. 8 031-3230-005 WASHER, lock – (hi collar) – 5/16”..........8 031-3230-003 O-RING ..................2 SPOOL..................1 031-3230-007 SPRING ..................
  • Page 318 5.64 FRONT MOUNT PUMP 219-1893 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 319 FORMULA 5000 5.65 FRONT MOUNT PUMP 219-1893 PART NO. DESCRIPTION REQ’D 219-1473-002 RING, snap ................... 1 219-1473-008 BEARING, outboard ..............1 219-1684-007 RETAINER, seal................1 219-1473-005 O-RING, retainer................1 219-1684-008 SEAL, inside shaft ................ 1 219-1684-001 COVER, front................1 219-1684-009 SEAL, outside shaft ..............
  • Page 320 5.66 POWR-PRO VALVE for 219-1893 PUMP 031-5736-050 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 321 5.67 FORMULA 5000 POWR-PRO VALVE for 219-1893 PUMP 031-5736-050 PART NO. DESCRIPTION REQ’D O-RING, flange ................1 031-5736-018 RACE .................... 1 031-5736-017 LOCKNUT..................2 031-5736-020 PLATE, throttle................1 031-5736-001 BODY, valve ................. 1 O-RING, insert ................2 031-5736-004 BUSHING, insert................2 031-5736-005 COLLAR, locking ................
  • Page 322 5.68 FRONT MOUNT (HOC) HYDRAULIC PUMP 219-1995 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 323 FORMULA 5000 5.69 FRONT MOUNT (HOC) HYDRAULIC PUMP 219-1995 PART NO. DESCRIPTION REQ’D 219-1995-001 BODY .................... 1 219-1884-014 FLANGE..................1 219-1995-004 GEAR, idler ................... 1 219-1995-003 GEAR, drive .................. 1 SEAL ..................... 1 219-1995-005 PLATE, pressure – (top)............... 1 219-1995-006 PLATE, pressure –...
  • Page 324 5.70 FLOW REGULATOR for 219-1995 PUMP 219-1995-002 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 325 5.71 FORMULA 5000 FLOW REGULATOR for 219-1995 PUMP 219-1995-002 PART NO. DESCRIPTION REQ’D 219-1995-017 HOUSING ..................1 219-1995-018 SPOOL..................1 219-1995-019 SPRING ..................1 219-1995-026 RING, snap ................... 2 219-1995-020 POT, dasher.................. 1 219-1995-021 O-RING ..................1 219-1995-022 WASHER – orifice ................ 1 219-1995-023 CAPSCREW –...
  • Page 326 5.72 TANDEM VANE PUMP ASSEMBLY (Operate-At-Idle ) Front Mount - 219-2269 PTO Mount – 219-2271 ©COPYRIGHT 2005, Heil Environmental ISSUED DECEMBER 2005...
  • Page 327 5.73 FORMULA 5000 TANDEM VANE PUMP ASSEMBLY (Operate-At-Idle ) Front Mount - 219-2269 PTO Mount – 219-2271 PART NO. DESCRIPTION REQ’D 219-2269-001 PUMP ONLY (see page 5.75)............1 219-2271-001 PUMP ONLY (see page 5.75)............1 219-2260-002 VALVE, front unload ..............1 219-2260-003 VALVE, rear unload..............
  • Page 328 5.74 TANDEM VANE PUMP ONLY (Keyed Shaft) Front Mount - 219-2269-001 (CCW Rotation) PTO Mount – 219-2271-001 (CW Rotation) ©COPYRIGHT 2005, Heil Environmental ISSUED DECEMBER 2005...
  • Page 329 5.75 FORMULA 5000 TANDEM VANE PUMP ONLY (Keyed Shaft) Front Mount - 219-2269-001 (CCW Rotation) PTO Mount – 219-2271-001 (CW Rotation) PART NO. DESCRIPTION REQ’D 219-2260-010 CAP, end..................1 219-2260-011 PLATE, PRESSURE PORT............2 219-2260-012 ROTOR INSERT ASSEMBLY ............. 1 219-2260-013 VANE ..................
  • Page 330 5.75.1 TANDEM VANE PUMP ASSEMBLY (Operate-In-Gear) FRONT MOUNT – 219-2288 PTO MOUNT – 219-2289 P1 IS FOR LOADER P2 IS FOR PACKER ©COPYRIGHT 2004, HEIL ISSUED OCTOBER 2004...
  • Page 331 5.75.2 FORMULA 5000 TANDEM VANE PUMP ASSEMBLY (Operate-In-Gear) FRONT MOUNT – 219-2288 PTO MOUNT – 219-2289 PART NO. DESCRIPTION REQ’D 219-2281 PUMP, hydraulic – Front Mount (see page 5.75.3) ..... 1 219-2282 PUMP, hydraulic – PTO mount (see page 5.75.3)...... 1 031-6375 BLOCK, combined flow ..............
  • Page 332 5.75.3 TANDEM VANE HYDRAULIC PUMP ONLY (Keyed Shaft) 219-2281 - FRONT MOUNT - (LH rotation) 219-2282 – PTO MOUNT – (RH Rotation) TORQUE TO 45 FT. LBS TORQUE TO 117 FT. LBS P2 IS FOR PACKER P1 IS FOR LOADER ©COPYRIGHT 2005, Heil Environmental ISSUED JANUARY 2005...
  • Page 333 5.75.4 FORMULA 5000 TANDEM VANE HYDRAULIC PUMP ONLY (Keyed Shaft) 219-2281 - FRONT MOUNT - (LH rotation) 219-2282 – PTO MOUNT – (RH Rotation) PART NO. DESCRIPTION REQ’D 219-2076-025 CAP, end..................1 219-2076-026 SEAL, section square ..............2 219-2076-027 RING, back-up ................2 219-2076-028 PLATE, pressure port..............
  • Page 334 5.76 PTO MOUNT HYDRAULIC PUMP with FLOW REGULATOR PTO MOUNT HYDRAULIC PUMP with FLOW REGULATOR 219-2245 219-2245 219-2245-003 – PUMP ONLY ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 335 FORMULA 5000 5.77 PTO MOUNT HYDRAULIC PUMP with FLOW REGULATOR PTO MOUNT HYDRAULIC PUMP with FLOW REGULATOR 219-2245 219-2245 219-2245-003 – PUMP ONLY PART NO. DESCRIPTION REQ’D 219-1894-001 BODY .................... 1 219-1884-014 FLANGE..................1 219-1894-002 GEAR, idler ................... 1 219-1894-004 GEAR, drive ..................
  • Page 336 5.78 FLOW REGULATOR for 219-2245 PUMP 219-2094-004 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 337 5.79 FORMULA 5000 FLOW REGULATOR for 219-2245 PUMP 219-2094-004 PART NO. DESCRIPTION REQ’D 219-1995-017 HOUSING ..................1 219-1995-018 SPOOL..................1 219-1995-019 SPRING ..................1 219-1995-026 RING, snap ................... 2 219-1995-020 POT, dasher.................. 1 219-2094-050 O-RING ..................1 219-2245-002 WASHER – orifice - .500”............. 1 219-1995-023 CAPSCREW –...
  • Page 338 5.80 FRONT MOUNT HYDRAULIC PUMP 219-2224 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 339 FORMULA 5000 5.81 FRONT MOUNT HYDRAULIC PUMP 219-2224 PART NO. DESCRIPTION REQ’D 219-1894-001 BODY .................... 1 219-1884-014 FLANGE..................1 219-1894-002 GEAR, idler ................... 1 219-1894-004 GEAR, drive .................. 1 SEAL ..................... 1 219-1995-005 PLATE, pressure – (top)............... 1 219-1995-006 PLATE, pressure – (bottom) ............1 RING, back-up ................
  • Page 340 5.82 HYDRAULIC PUMP 219-2231 – FRONT MOUNT - (CCW ROTATION) 219-2232 – PTO MOUNT - (CW ROTATION) ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 341 5.83 FORMULA 5000 HYDRAULIC PUMP 219-2231 – FRONT MOUNT - (CCW ROTATION) 219-2232 – PTO MOUNT - (CW ROTATION) PART NO. DESCRIPTION REQ’D 219-1473-002 RING, snap ................... 1 219-1473-008 RING, bearing retainer ..............1 219-1684-007 RETAINER, seal................1 219-1473-005 O-RING ..................1 219-1684-008 SEAL .....................
  • Page 342 5.84 FRONT MOUNT HYDRAULIC PUMP 219-1894 ©COPYRIGHT 2005, Heil Environmental ISSUED JUNE 2005...
  • Page 343 5.85 FORMULA 5000 FRONT MOUNT HYDRAULIC PUMP 219-1894 PART NO. DESCRIPTION REQ’D 219-1894-001 BODY .................... 1 219-1884-014 FLANGE..................1 219-1894-002 GEAR, idler ................... 1 219-1894-004 GEAR, drive .................. 1 SEAL ..................... 1 219-1884-016 PLATE, pressure – (top)............... 1 219-1884-017 PLATE, pressure – (bottom) ............1 RING, back-up ................

  • Page 345: Tailgate Wiring And Parts

    FORMULA 5000 SECTION 6 – ELECTRICAL and ATTACHING PARTS Tailgate Wiring and Parts ..........................6.3 Tailgate Wiring and Parts – Smart Lights.......................6.3.2 Body Wiring and Parts - Standard ........................6.5 Body Wiring and Parts – LED or Smart Lights ....................6.7 Body Wiring and Parts - LED ..........................6.9 Cab Electrical Kit –...
  • Page 346 TAILGATE WIRING ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006 372-1775...
  • Page 347 FORMULA 5000 TAILGATE WIRING PART NO. DESCRIPTION REQ’D 115-0760 LIGHT, clearance - red..............7 115-0760-001 LIGHT..................1 115-0760-002 MOUNT, rubber ................. 1 115-0760-003 PIGTAIL ..................1 036-1115 TIE, plastic ..................3 036-1249 CLIP ....................7 FS420411 SCREW, machine - #10 – 24 x 1/2”..........2 108-4870 SWITCH, limit ................
  • Page 348 6.3.1 TAILGATE LIGHTS – SMART LIGHTS 20 25 24 DETAIL B-B DETAIL A-A ©COPYRIGHT 2006, Heil Environmental 372-2860-smt ISSUED JANUARY 2006...
  • Page 349 FORMULA 5000 6.3.2 TAILGATE LIGHTS – SMART LIGHTS PART NO. DESCRIPTION REQ’D 036-1115 TIE, plastic ..................8 036-1295-002 CLAMP..................20 047-2151-001 SCREW, tek.................. 1 108-1493 GROMMET ................... 2 108-4870 SWITCH, limit ................1 108-7726 ALARM, back-up ................1 108-7726-001 ALARM – 4” ................1 108-0742-002 GROMMET ................
  • Page 350 BODY WIRING – STANDARD LIGHTING 372-1773 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 351 FORMULA 5000 BODY WIRING – STANDARD LIGHTING 372-1773 PART NO. DESCRIPTION REQ’D 022-3108 GASKET, throttle bracket............. 1 036-1290 TIE, plastic .................. 20 047-2151-001 SCREW, tek.................. 2 108-2279 SWITCH, toggle (momentary) N.O..........1 108-2280 BOOT .................... 1 112-6163 COVER, throttle switch..............1 115-0761 LIGHT, clearance (amber) ............
  • Page 352 BODY WIRING – LED or SMART LIGHT 372-2859 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 355 FORMULA 5000 BODY WIRING – LED 372-1833 PART NO. DESCRIPTION REQ’D 036-1122-006 CLAMP, rubber coated............... 16 047-2151-011 SCREW, tek.................. 4 063-0108 SWITCH, proximity – 18MM sourcing.......... 1 115-1180 LIGHT, strobe – oval - LED............2 115-1180-001 LAMP ..................1 115-1179-002 PLUG ..................

  • Page 357: Cab Electrical Kit - Standard

    6.11 FORMULA 5000 CAB ELECTRICAL KIT - STANDARD 372-1772 PART NO. DESCRIPTION REQ’D 115-0766 LIGHT, indicator – red ..............2 115-0766-002 BULB..................1 115-0766-003 LENS..................1 115-0886 LIGHT, indicator – green .............. 1 115-0766-002 BULB..................1 115-0886-003 LENS..................1 108-4827-112 TERMINAL, male................

  • Page 359: Cab Electrical Kit - Led Lights

    6.13 FORMULA 5000 CAB ELECTRICAL KIT - LED 372-2850-led PART NO. DESCRIPTION REQ’D 108-0880 SPADE..................2 108-1814 SWITCH, toggle................2 108-2050 SPADE – 3/16” ................6 108-2648 DIODE................... 9 108-3647 CONNECTOR, closed end............2 108-4476 LOOM..................12 ft 108-4867-005 BREAKER, circuit – 10 A ............. 1 108-4943-003 RING, terminal - #10..............

  • Page 361: Cab Electrical Kit - Smart Lights

    6.15 FORMULA 5000 CAB ELECTRICAL KIT – SMART LIGHTS 372-2850-smt PART NO. DESCRIPTION REQ’D 108-4867-005 BREAKER, circuit – 10 A ............. 1 108-0880 SPADE..................2 108-1814 SWITCH, toggle................3 108-2050 SPADE – 3/16” ................6 108-2648 DIODE................... 1 108-3647 CONNECTOR, closed end............2 108-4476 LOOM..................
  • Page 363 6.17 FORMULA 5000 CAB ELECTRICAL KIT - ALLIED 372-1797 PART NO. DESCRIPTION REQ’D 054-7350 TUBE, shrink..............25 inches 069-0032 RELAY, micro ................3 108-0147 BUZZER..................1 108-0880 SPADE..................2 108-1814 SWITCH, toggle................2 108-2050 SPADE – 3/16” ................6 108-2648 DIODE...................
  • Page 364 6.18 FORMULA 5000 PACKARD CONNECTION KIT 108-4827 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 365 6.19 FORMULA 5000 PACKARD CONNECTION KIT 108-4827 PART NO. DESCRIPTION REQ’D 108-4827-001 CONNECTION, 1-way male ............20 108-4827-002 CONNECTION, 1-way female ........... 20 108-4827-003 CONNECTION, 2-way male ............20 108-4827-004 CONNECTION, 2-way female ........... 20 108-4827-005 CONNECTION, 3-way male ............20 108-4827-006 CONNECTION, 3-way female ...........
  • Page 366 6.20 FORMULA 5000 DEUTSCH CONNECTION KIT 108-6461-PC PART NO. DESCRIPTION REQ’D 108-6461-03P PLUG, 3-way ................15 108-6461-3PW WEDGE, 3-way plug..............15 108-6461-03R RECEPTICLE, 3-way ..............15 108-6461-3RW WEDGE, 3-way recepticle............15 108-6461-04P PLUG, 4-way ................3 108-6461-4PW WEDGE, 4-way plug..............3 108-6461-04R RECEPTICLE, 4-way ..............
  • Page 367 6.21 FORMULA 5000 CONNECTORS, PLUGS, PINS and ACCESSORIES for DEUTSCH ELECTRICAL PARTS 108-4815 Printed in U.S.A. ISSUED JANUARY 2006 ©COPYRIGHT 2006, Heil Environmental...

  • Page 368: Micro Relay

    6.22 FORMULA 5000 MICRO RELAY KIT 069-0032 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 369 6.23 FORMULA 5000 MICRO RELAY KIT 069-0032 PART NO. DESCRIPTION REQ’D 069-0032-001 RELAY – 12V................1 069-0032-002 CONNECTOR ................1 069-0032-003 TERMINAL – 1/4” ................. 2 069-0032-004 TERMINAL – 3/16” ............... 3 Printed in U.S.A. ISSUED JANUARY 2006 ©COPYRIGHT 2006, Heil Environmental...
  • Page 370 6.24 WEATHER PROOF RELAY 108-6752 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 371 6.25 FORMULA 5000 WEATHER PROOF RELAY 108-6752 PART NO. DESCRIPTION REQ’D 108-6752-001 RELAY ..................1 108-6752-002 CONNECTOR ................1 108-6752-003 TERMINAL..................4 108-6752-004 PLUG .................... 1 ISSUED JANUARY 2006 Printed in U.S.A. ©COPYRIGHT 2006, Heil Environmental...
  • Page 379 FORMULA 5000 SECTION 7 – OPTIONAL PARTS Washout Tank and Parts (020-1251) ........................7.3 Buzzer Kit - Right Hand (108-3646) ........................7.5 Buzzer Kit – Left Hand (372-1599) .........................7.7 Heavy Duty Contractors Kit (272-3851) .........................7.9 Fire Extinguisher (372-0266)..........................7.11 High Pressure Filter kit (272-5082) ........................7.13 High Pressure Filter (075-0930) ...........................7.15 Side Door Proximity Switch Kit (372-0359) ......................7.17 Side Door Interlock Relay Assembly (108-7601) ....................7.17.2...

  • Page 380: Washout Tank And Parts 020-1251

    WASHOUT TANK and PARTS 020-1251 DETAIL "B" DETAIL "A" CHASSIS TANK ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 381 FORMULA 5000 WASHOUT TANK and PARTS 020-1251 PART NO. DESCRIPTION REQ’D 020-1971 TANK, washout – 60 gal............... 1 058-8546 PIPE, feed..................1 031-3421 VALVE, gate ................. 1 031-3328 VALVE, slide ................. 1 031-1307 VALVE, air check................1 031-1774 VALVE, safety................1 031-1909 VALVE, pressure protection............

  • Page 382: Buzzer Kit - Right Hand (108-3646)

    BUZZER KIT 108-3646 – RIGHT HAND ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 383 FORMULA 5000 BUZZER KIT 108-3646 – RIGHT HAND PART NO. DESCRIPTION REQ’D 108-1180 CONNECTOR – right hand only ..........1 108-0025 TERMINAL, ring................1 108-3648-001 WIRE, lead – blue................. 1 047-1435-001 TEK SCREW ................2 134-5226 PLATE, mounting................1 022-3108 GASKET ..................
  • Page 384 LEFT HAND BUZZER KIT 372-1599 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 385 FORMULA 5000 LEFT HAND BUZZER KIT 372-1599 PART NO. DESCRIPTION REQ’D 234-2137 COVER ..................1 025-0473-003 PLUG .................... 2 047-2151-011 SCREW, tek.................. 4 054-7350 TUBING, shrink............... 12 inches 108-1113 SWITCH..................1 108-4943-002 TERMINAL, ring - #10 ..............2 212-1903 DECAL ..................1 ISSUED JANUARY 2006 Printed in U.S.A.

  • Page 386: Heavy Duty Contractors Kit (272-3851)

    HEAVY DUTY CONTRACTORS KIT 272-3851 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 387 FORMULA 5000 HEAVY DUTY CONTRACTORS KIT 272-3851 PART NO. DESCRIPTION REQ’D 272-3776 SIDE PAN KIT (see page 7.18)............ 1 094-1508 LINER, hopper front face.............. 1 134-7849 BOTTOM, hopper ................. 1 Printed in U.S.A. ISSUED JANUARY 2006 ©COPYRIGHT 2006, Heil Environmental...

  • Page 388: Fire Extinguisher (372-0266)

    7.10 FIRE EXTINGUISHER BRACKET ©COPYRIGHT 2006, Heil Environmental 372-0266 ISSUED JANUARY 2006...
  • Page 389 FORMULA 5000 7.11 FIRE EXTINGUISHER BRACKET PART NO. DESCRIPTION REQ’D 311-1571 HANGER, fire extinguisher............1 161-0345 EXTINGUISHER, fire – 20 Lb. (not shown)......... 1 Printed in U.S.A. ISSUED JANUARY 2006 ©COPYRIGHT 2006, Heil Environmental...

  • Page 390: High Pressure Filter Kit (272-5082)

    7.12 HIGH PRESSURE FILTER KIT 272-5082 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 391 7.13 FORMULA 5000 HIGH PRESSURE FILTER KIT 272-5082 PART NO. DESCRIPTION REQ’D 054-3340-010 ELBOW, 90° ................2 057-1719-002 HOSE, hi-pressure – 1” ..............1 075-0930 FILTER, high pressure (see page 7.15) ........1 311-3852 BRACKET, filter ................1 FS070920 CAPSCREW – 3/8” – 16NC x 1”..........4 FS071130 CAPSCREW –...
  • Page 392 7.14 HIGH PRESSURE OIL FILTER 075-0930 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 393 7.15 FORMULA 5000 HIGH PRESSURE OIL FILTER 075-0930 PART NO. DESCRIPTION REQ’D HEAD .................... 1 075-0930-001 ELEMENT, filter ................1 075-0930-002 BOWL.................... 1 075-0730-003 INDICATOR .................. 1 SEAL, bowl ................... 1 RING, extrusion ................1 075-0930-004 KIT, seal (consists of items 5, 6) ..........1 ISSUED JANUARY 2006 Printed in U.S.A.
  • Page 394 7.16 SIDE DOOR PROXIMITY SWITCH KIT 372-0359 SIDE DOOR PROX. SW. SOURCING MOUNT RELAY ASS'Y INSIDE CAB ELECTRICAL SCHEMATIC ROUTE INTO CAB TO SIDE DOOR RELAY ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 395 7.17 FORMULA 5000 SIDE DOOR PROXIMITY SWITCH KIT 372-0359 PART NO. DESCRIPTION REQ’D 311-1636 BRACKET, side door latch............1 263-0784 HARNESS, wire................1 063-0107 SWITCH, proximity – 18mm sourcing.......... 1 311-1637 BRACKET, switch................. 1 108-7601 RELAY ASSEMBLY ..............1 036-1122-006 CLAMP..................

  • Page 396: Side Door Interlock Relay Assembly (108-7601).7.17.2

    7.17.1 SIDE DOOR INTERLOCK RELAY ASSEMBLY 108-7601 RED "623" RED "623" 108-6461-002 108-6461-001 BLACK "IGN" BLACK "IGN" RED "624" RED "624" SIDE DOOR RELAY 1 BLACK "IGN" 108-6461-002 ORANGE "133" WHITE "GND" ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 397 7.17.2 FORMULA 5000 SIDE DOOR INTERLOCK RELAY ASSEMBLY 108-7601 PART NO. DESCRIPTION REQ’D 069-0032 RELAY, micro ................1 108-6461-001 CONNECTOR, 3-way plug............1 108-6461-002 CONNECTOR, 3-way receptical..........2 108-4298 LOOM..................1FT 108-4943-003 TERMINAL, ring - #10 ..............1 108-6718-133 WIRE – 18AWG (orange “133”) ..........1FT 108-6718-623 WIRE –...
  • Page 398 7.18 BODY HYDRAULICS for TAILGATE LOCK OPTION ©COPYRIGHT 2001, H.E.I.L ISSUED DECEMBER 2001 272-9392...
  • Page 399 7.19 FORMULA 5000 BODY HYDRAULICS for TAILGATE LOCK OPTION PART NO. DESCRIPTION REQ’D 036-1474-004 CLAMP, tube – 1/2” ..............5 054-3007-006 CONNECTOR, straight – 1/2”............2 054-3185-008 ELBOW, 90° - 1/2”................ 1 054-3237-013 ELBOW, 90° reducing ..............1 054-3535-006 ELBOW, 90° bulkhead ..............2 054-3623-007 TEE –...
  • Page 400 7.20 TAILGATE HYDRAULICS for TAILGATE LOCK OPTION T.G.RAISE 372-2901 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 401 7.21 FORMULA 5000 TAILGATE HYDRAULICS for TAILGATE LOCK OPTION PART NO. DESCRIPTION REQ’D 036-1122-008 CLAMP, tube ................2 054-3533-006 ELBOW, 90° bulkhead ..............2 054-3623-006 TEE ....................1 054-7434 ELBOW, 90° - special..............2 057-1878 HOSE, hydraulic ................1 354-1295-001 TUBE, hydraulic................
  • Page 402 7.22 TAILGATE LOCK MECHANISM and PARTS ©COPYRIGHT2006, Heil Environmental 372-0510 ISSUED JANUARY 2006...
  • Page 403 FORMULA 5000 7.23 TAILGATE LOCK MECHANISM and PARTS PART NO. DESCRIPTION REQ’D 001-6286. CYLINDER, tailgate raise (see page 7.25)........2 311-0069 RETAINER, cylinder pin ............... 2 FS070920 CAPSCREW – 3/8” – 16NC x 1”..........2 048-6144 PIN, cylinder base end ..............2 113-0474 CAP (weldment)................
  • Page 404 7.24 TAILGATE RAISE CYLINDER 001-6286 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 405 7.25 FORMULA 5000 TAILGATE RAISE CYLINDER 001-6286 PART NO. DESCRIPTION REQ’D 001-6286-001 BARREL ASEMBLY ..............1 RING, wear ................... 2 SEAL, piston ................. 1 O-RING ..................1 RING, back-up ................1 001-6286-003 GLAND..................1 RING, wear ................... 1 RING, buffer.................. 1 SEAL, u-cup rod ................
  • Page 406 7.26 UNDERBODY CONTROL VALVE for EJECTOR and TAILGATE FUNCTIONS USED WITH TAILGATE LOCK OPTION 031-5971 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 407 7.27 FORMULA 5000 UNDERBODY CONTROL VALVE for EJECTOR and TAILGATE FUNCTIONS USED WITH TAILGATE LOCK OPTION 031-5971 PART NO. DESCRIPTION REQ’D 031-5971 VALVE, control ................1 FS070840 CAPSCREW – 5/16” – 18NC x 3”..........3 FS550800 WASHER, lock – 5/16” ..............3 FS230800 NUT, lock –...
  • Page 408 7.28 TAILGATE STROBE KIT 272-3288 - AMBER 272-3288-100 - CLEAR ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 409 FORMULA 5000 7.29 TAILGATE STROBE KIT 272-3288 - AMBER 272-3288-100 - CLEAR PART NO. DESCRIPTION REQ’D 047-2187 CAPSCREW – 1/4” – 20NC x 3/4”..........4 047-2188 NUT, lock – 1/4” – 20nc..............4 108-1814 SWITCH, toggle................1 108-4827-003 CONNECTOR, 2-way male ............1 108-4827-111 TERMINAL, male –...
  • Page 410 7.30 TAILGATE STROBE KIT – (DUAL) 372-2534 – CLEAR 372-2534-001 – AMBER (SWITCH IN CAB) 372-2534-002 – AMBER (IGN. POWER) 372-2534-002 KIT 372-2534 & 372-2534-001 KITS ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 411 7.31 FORMULA 5000 TAILGATE STROBE KIT – (DUAL) 372-2534 – CLEAR 372-2534-001 – AMBER (SWITCH IN CAB) 372-2534-002 – AMBER (IGN. POWER) PART NO. DESCRIPTION REQ’D 047-2187 CAPSCREW – 1/4” – 20NC x 3/4”..........4 047-2188 NUT, lock – 1/4” – 20nc..............4 108-1814 SWITCH, toggle (372-2534 &...
  • Page 412 7.32 ROTATING BEACON LIGHT KIT (FRONT OF BODY) 108-6417-003 – SWITCH IN CAB 108-6417-004 – SWITCHED IN REVERSE 108-6417-004 108-6417-003 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 413 FORMULA 5000 7.33 ROTATING BEACON LIGHT KIT (FRONT OF BODY) 108-6417-003 – SWITCH IN CAB 108-6417-004 – SWITCHED IN REVERSE PART NO. DESCRIPTION REQ’D 115-0868 LIGHT, rotating beacon ..............1 211-4344 BRACKET ..................1 036-115 TIE, cable..................3 036-1249 CLAMP, tube ................3 054-7350-002 SHRINK, tube ................
  • Page 414 7.34 HOPPER FLOOD LIGHT KIT – (SWITCH ON SIDE OF TAILGATE) 372-1572-001 - SINGLE 372-1572-002 - DUAL TAILGATE SIDE UPPER TAIL LIGHT CROSSMEMBER ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 415 FORMULA 5000 7.35 HOPPER FLOOD LIGHT KIT – (SWITCH ON SIDE OF TAILGATE) 372-1572-001 - SINGLE 372-1572-002 - DUAL PART NO. DESCRIPTION REQ’D 115-1226 LIGHT, flood................A/R 115-1225 LIGHT..................1 108-6461-012 RECEPTICLE, 2-pin ..............1 108-7336-002 LOOM..................1 ft 108-2282 SWITCH, toggle................
  • Page 416 7.36 HOPPER FLOOD LIGHT KIT – (SWITCH IN CAB) 372-1842-001 - SINGLE 372-1842-002 - DUAL UPPER TAIL LIGHT CROSSMEMBER IN CAB WIRING ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 417 FORMULA 5000 7.37 HOPPER FLOOD LIGHT KIT – (SWITCH IN CAB) 372-1842-001 - SINGLE 372-1842-002 - DUAL PART NO. DESCRIPTION REQ’D 115-1226 LIGHT, flood................A/R 115-1225 LIGHT..................1 108-6461-012 RECEPTICLE, 2-pin ..............1 108-7336-002 LOOM..................1 ft 108-1814 SWITCH, toggle................1 108-2750-006 WIRE –...
  • Page 418 7.38 HOPPER FLOOD LIGHT KIT – (LIGHT/SWITCH ON RH SIDE OF TAILGATE) 372-2236 TAILGATE SIDE UPPER TAIL LIGHT CROSSMEMBER ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 419 FORMULA 5000 7.39 HOPPER FLOOD LIGHT KIT – (LIGHT/SWITCH ON RH SIDE OF TAILGATE) 372-2236 PART NO. DESCRIPTION REQ’D 115-1226 LIGHT, flood................A/R 115-1225 LIGHT..................1 108-6461-012 RECEPTICLE, 2-pin ..............1 108-7336-002 LOOM..................1 ft 108-2282 SWITCH, toggle................1 108-6752-001 RELAY ..................
  • Page 420 7.40 HOPPER FLOOD LIGHT KIT – (LIGHT ON RH SIDE OF TAILGATE – SWITCH IN CAB) 372-2236-001 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 421 FORMULA 5000 7.41 HOPPER FLOOD LIGHT KIT – (LIGHT ON RH SIDE OF TAILGATE – SWITCH IN CAB) 372-2236-001 PART NO. DESCRIPTION REQ’D 054-7350 TUBE, shrink................1 ft 108-1814 SWITCH, toggle................1 108-4470 LOOM – 3/8” ..............68 inches 108-4867-005 BREAKER, circuit –...
  • Page 422 7.42 MUNICIPAL LIGHT KIT 272-9165-001 - AMBER LIGHTS 272-9165-002 - RED LIGHTS ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 423 7.43 FORMULA 5000 MUNICIPAL LIGHT KIT 272-9165-001 - AMBER LIGHTS 272-9165-002 - RED LIGHTS PART NO. DESCRIPTION REQ’D 003-3379 GROMMET, rubber ..............1 108-1814 SWITCH, toggle (located in cab)..........1 263-0415 HARNESS, wire................1 372-0120 FLASHER ..................1 115-1029 LIGHT, 7” amber – (for Kit 272-9165-01)........2 115-1029-001 LIGHT..................
  • Page 424 7.44 MUNICIPAL LIGHT KIT - LED 372-2812-001 - AMBER LIGHTS 372-2812-002 - RED LIGHTS ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 425 7.45 FORMULA 5000 MUNICIPAL LIGHT KIT - LED 372-2812-001 - AMBER LIGHTS 372-2812-002 - RED LIGHTS PART NO. DESCRIPTION REQ’D 003-3379 GROMMET, rubber ..............1 108-1814 SWITCH, toggle (located in cab)..........1 263-0415 HARNESS, wire................1 372-0120 FLASHER ..................1 115-1029 LIGHT, 7”...
  • Page 426 7.46 AMBER FLASHING LIGHT KIT 272-9363 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 427 7.47 FORMULA 5000 AMBER FLASHING LIGHT KIT 272-9363 PART NO. DESCRIPTION REQ’D 108-1814 SWITCH, toggle (not shown – located in cab)......1 108-7154 HARNESS, wire................1 115-0924 FLASHER ..................1 115-1029 LIGHT, caution – amber ............... 2 115-1029-001 LAMP – AMBER ................ 1 115-0742-003 PIGTAIL ..................
  • Page 428 7.48 SIDE MOUNTED TRAPEZODIAL LIGHT KIT 372-2100-001 – (SWITCH IN CAB) 372-2100-002 – (ON IN REVERSE) ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 429 FORMULA 5000 7.49 SIDE MOUNTED TRAPEZODIAL LIGHT KIT 372-2100-001 – (SWITCH IN CAB) 372-2100-002 – (ON IN REVERSE) PART NO. DESCRIPTION REQ’D 108-1814 SWITCH, toggle – 372-2100-001 kit..........1 035-3421 GUARD, light ................2 108-1493 GROMMET ................... 2 115-1224 LIGHT, trapezoidal ............... 2 115-0916 LIGHT..................

  • Page 430: Intec Camera Kits

    7.50 INTEC CAMERA KITS 372-3343 THRU 372-3346 BLACK BLUE BLACK + 12V FUSED POWER CHASSIS BLUE REVERSE SIGNAL NOTES: 1) THIS KIT PROVIDES A INTEC CVC210AHXL CAMERA MOUNTED ON TAILGATE & A INTEC CVM600 6" MONITOR MOUNTED ON CHASSIS DOGHOUSE. 2) THIS CAMERA IS HEATED WITH AUDIO, BUT DOES NOT HAVE A LENSE SHUTTER.
  • Page 431 FORMULA 5000 7.51 INTEC CAMERA KITS 372-3343 THRU 372-3346 PART NO. DESCRIPTION REQ’D 036-1640-208 TIES, nylon wire................ A/R 108-1110-002 BUTT CONNECTOR..............2 108-5034-003 LOOM, convoluted 1/2" ............A/R 108-5233-009 WIRE, red 16GA............... A/R 108-5233-023 WIRE, pink 16GA ..............A/R 161-0351 KIT, camera - for 372-3343 &...
  • Page 432 7.52 INTEC CAMERA KIT, LEFT/RIGHT HAND CAB 2ND CAMERA ALL UNITS 372-3367 thru 372-3370 MONITOR BLUE BLACK INTEC CV200NEXT EXTERNAL TRIGGER HARNESS (REVERSE SIGNAL) +12V BLACK BLUE TOGGLE CAMERA W/O LENSE SHUTTER (REF) TAILGATE ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 433 FORMULA 5000 7.53 INTEC CAMERA KIT, LEFT/RIGHT HAND CAB 2ND CAMERA ALL UNITS 372-3367 thru 372-3370 PART NO. DESCRIPTION REQ’D 047-2192 WELL NUT..................2 211-9334 BRACKET, camera mounted left hand cab side ......1 311-3754 BRACKET, camera mounted right hand cab side....... 1 FS070715 SCREW, hex head cap 1/4"...

  • Page 434: Tailgate Camera & Monitor

    7.54 INTEC CAMERA KITS, LEFT HAND/RIGHT HAND CAB 3RD CAMERA LOCATION 372-3375 thru 372-3378 CAMERA CAMERA CAMERA MONITOR BLUE POWER SUPPLY HARNESS INTEC CVSN5M BLACK (SUPPLIED WITH MONITOR) SWITCHER TO MONITOR CABLE INTEC CV200 NEXT EXTERNAL GND +12V TRIGGER HARNESS (REVERSE SIGNAL) BLACK BLUE...
  • Page 435 FORMULA 5000 7.55 INTEC CAMERA KITS, LEFT HAND/RIGHT HAND CAB 3RD CAMERA LOCATION 372-3375 thru 372-3378 PART NO. DESCRIPTION REQ’D 047-2192 WELL NUT..................2 211-9334 BRACKET, camera mounted left hand cab side ......1 311-3754 BRACKET, camera mounted right hand cab side....... 1 FS070715 SCREW, hex head cap 1/4"...
  • Page 436 7.56 INTEC SHUTTER CAMERA KIT INSTALLED IN HOPPER 372-3353 NOTE: STANDARD LOCATION FOR HOPPER CAMERA BRACKET. USE HOLES PREVIDED IN FRONT SHEET. NOTE: FOR UNITS WITH HOPPER COVER LOCATE CAMERA BRACKET IN HOLES PROVIED IN HOPPER SIDE SHEET. INTEC CVM600 MONITOR INTEC CVPRGW BLUE...
  • Page 437 7.57 FORMULA 5000 INTEC SHUTTER CAMERA KIT INSTALLED IN HOPPER 372-3353 PART NO. DESCRIPTION REQ’D 311-3671 BRACKET, camera CVC230 ............1 311-3673 ENCLOSURE, camera bracket............ 1 FS070720 BOLT – 1/4” –NC x 1”..............3 FS230700 LOCKNUT, 1/4” – 20NC............... 3 FS520700 WASHER, flat 1/4"...
  • Page 438 7.58 BASE, MONITOR SWIVEL 161-0179 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 439 7.59 FORMULA 5000 BASE, MONITOR SWIVEL 161-0179 PART NO. DESCRIPTION REQ’D 161-0179 BASE, monitor swivel ..............1 Printed in U.S.A. ISSUED JANUARY 2006 ©COPYRIGHT 2006, Heil Environmental...
  • Page 440 7.60 SAFETY VISION CAMERA KIT, CAB ROOF MOUNTED 372-3350 SAFETY VISION CONTROL BOX + 12V FUSED RED (+ 12V) POWER BLACK GROUND TAILGATE (GND) GREEN CHASSIS CAMERA (REV) REVERSE SIGNAL ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 441 FORMULA 5000 7.61 SAFETY VISION CAMERA KIT, CAB ROOF MOUNTED 372-3350 PART NO. DESCRIPTION REQ’D 036-1640-208 TIES, nylon wire................ A/R 108-1110-002 BUTT CONNECTOR..............3 108-5034-003 LOOM, convoluted 1/2" ............A/R 108-5233-009 WIRE, red 16GA............... A/R 108-5233-022 WIRE, white 16GA..............A/R 108-5233-023 WIRE, pink 16GA ..............

  • Page 442: Safety Vision Camera Kits

    7.62 SAFETY VISION CAMERA KITS, 2ND CAMERA LOCATION 372-3373 – LH CAB MOUNTED 372-3374 – RH CAB MOUNTED SAFETY VISION 6" MONITOR SAFETY VISION LCDCB CONTROL BOX + 12V FUSED (+ 12V) POWER BLACK GROUND (GND) TAILGATE GREEN CHASSIS (REV) CAMERA REVERSE SIGNAL LEFT HAND CAB...
  • Page 443 FORMULA 5000 7.63 SAFETY VISION CAMERA KITS, 2ND CAMERA LOCATION 372-3373 – LH CAB MOUNTED 372-3374 – RH CAB MOUNTED PART NO. DESCRIPTION REQ’D 047-2192 NUT, well ..................2 FS540700 WASHER, lock - 3/8” ..............2 211-9334 BRACKET, camera mounted left hand cab side ......1 311-3754 BRACKET, camera mounted right hand cab side.......
  • Page 444 7.64 SAFETY VISION CAMERA KITS, 3RD CAMERA LOCATION 372-3381 – LH CAB MOUNTED 372-3382 – RH CAB MOUNTED SAFETY VISION 6" MONITOR SAFETY VISION CONTROL BOX + 12V FUSED POWER (+12V) BLACK GROUND (GND) TAILGATE GREEN CHASSIS (REV) REVERSE SIGNAL CAMERA 2nd CAMERA LEFT HAND CAB...
  • Page 445 FORMULA 5000 7.65 SAFETY VISION CAMERA KITS, 3RD CAMERA LOCATION 372-3381 – LH CAB MOUNTED 372-3382 – RH CAB MOUNTED PART NO. DESCRIPTION REQ’D 047-2192 NUT, well ..................2 161-0403-002 CAMERA, safety vision, SV-620..........1 211-9334 BRACKET, camera mounted left hand cab side ......1 311-3754 BRACKET, camera mounted right hand cab side.......
  • Page 446 7.66 CUSTOMER SUPPLIED TAILGATE CAMERA KITS 372-3386 - MONITOR MOUNTED ON DOGHOUSE 372-3387 – MONITOR MOUNTED ON CAB ROOF BLACK + 12V FUSED POWER CHASSIS BLUE REVERSE SIGNAL CAMERA (REF) ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 447 FORMULA 5000 7.67 CUSTOMER SUPPLIED TAILGATE CAMERA KITS 372-3386 - MONITOR MOUNTED ON DOGHOUSE 372-3387 – MONITOR MOUNTED ON CAB ROOF PART NO. DESCRIPTION REQ’D 036-1640-208 TIE, nylon wire ................A/R 108-1110-002 CONNECTOR, butt ..............2 108-5034-003 LOOM, convoluted 1/2" ............A/R 108-5233-009 WIRE, red 16GA...............
  • Page 448 7.68 CAMERA KITS, CUSTOMER SUPPLIED OR 3 CAMERA 372-3388 – LH CAB MOUNTED 372-3389 – RH CAB MOUNTED CAMERA (REF) CAMERA (REF) ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 449 FORMULA 5000 7.69 CAMERA KITS, CUSTOMER SUPPLIED OR 3 CAMERA 372-3388 – LH CAB MOUNTED 372-3389 – RH CAB MOUNTED PART NO. DESCRIPTION REQ’D 047-2192 WELL NUT..................2 211-9334 BRACKET, camera mounted left hand cab side ......1 311-3754 BRACKET, camera mounted right hand cab side....... 1 FS070715 SCREW, hex head cap 1/4"...
  • Page 474 WARNING IF INCORRECTLY USED, THIS EQUIPMENT CAN CAUSE SEVERE INJURY, THOSE WHO USE AND MAINTAIN THE EQUIPMENT SHOULD BE TRAINED IN ITS PROPER USE, WARNED OF ITS DANGERS, AND SHOULD READ AND FULLY UNDERSTAND THE ENTIRE MANUAL BEFORE ATEMPTING TO SET UP, OPERATE, ADJUST OR SERVICE THE EQUIPMENT. KEEP THIS MANUAL FOR FUTURE REFERENCE IMPORTANT SAFETY NOTICE Proper service and repair are important to the safe, reliable operation of the...
  • Page 475 ® DuraPack 5000 SERVICE MANUAL TABLE OF CONTENTS Section 1 – General Information ................SMS1-SWS-706213-0909 Section 3 – Pumps ....................SMS3-SWS-706213-0909 Section 4 – Controls ....................SMS4-SWS-706074-0110 Section 5 – Body ....................SMS5-SWS-706075-0110 Section 6 – Tailgate ....................SMS6-SWS-706076-0110 Section 7 – Lights and Lamps ................SMS7-SWS-706213-0909 Section 8 –...
  • Page 479 All Units TABLE OF CONTENTS Safety Symbols and Definitions ........................ 102 Lock-Out/Tag-Out Procedures ........................107 Safety Decals on the Unit ......................... 108 Introduction ............................... 109 Service/Parts Assistance .......................... 109 Lubrication Information ..........................109 Hydraulic Oil Specifications ........................109 Oil Can Lubricant Recommendation ......................110 Grease Lubricant Recommendation ......................

  • Page 480: Safety Symbols And Definitions

    All Units SAFETY SYMBOLS AND DEFINITIONS Listed below are the definitions for the various levels of safety hazards. It is important that the operators of this equipment read and understand safety messages as they relate to this equipment operation. • DANGER –...
  • Page 481 All Units Moving equipment can be dangerous to bystanders. Serious injury or death can occur if a person is in the wrong area or is not attentive to the operations. Clear the area of all unnecessary people before you operate the controls. Do not enter the hopper unless the unit is in the lock-out mode.
  • Page 482 All Units Clear all people of the area before you lift a refuse container. Make sure the refuse is secure in the refuse container before you lift the container. Loose refuse can fall and cause serious injury or death. Grabbing a refuse container with too much pressure can damage the container.
  • Page 483 All Units Lifting equipment that does not have sufficient lifting capability is dangerous. Equipment may fail and cause serious injury or death to the operator or bystanders. Make sure the lifting equipment has sufficient lifting capability and clear ALL persons not involved with the procedure away from the area.
  • Page 484 All Units Do not move the unit forward or backwards excessively fast (lurch) to dump the refuse load. Excessively fast movements with the body raised may make the body unstable and tip or roll the unit over. This may result in injury or death to the operator and damage the unit.

  • Page 485: Lock-Out/Tag-Out Procedures

    All Units LOCK-OUT/TAG-OUT PROCEDURES Put the unit in a lock-out condition: • BEFORE you enter the unit’s body. • BEFORE you climb or stand on the body or roof. • BEFORE you do maintenance or repair procedures on the unit. ►...

  • Page 486: Safety Decals On The Unit

    All Units IMPORTANT! • Before starting any maintenance, study this section of the manual. • Read all safety messages and decals on the unit. • Clear the area of other persons before performing any maintenance. • Know and understand safe use of all controls. •...

  • Page 487: Introduction

    All Units INTRODUCTION The following sections are a guide for maintenance and service of the Heil unit. It covers preventive maintenance, adjustment and troubleshooting hints. In order to diagnose a problem quickly and effectively, a service person must be thoroughly familiar with the machine.

  • Page 488: Oil Can Lubricant Recommendation

    All Units OIL CAN LUBRICANT RECOMMENDATION Use only non-detergent engine oil to lubricate all moveable mechanical parts not furnished with grease fittings. Apply sufficient oil to give good lubrication, but do not bathe parts in oil. Always wipe off excess. GREASE LUBRICANT RECOMMENDATION Use a grease gun.
  • Page 489 All Units PARTS ORDERING CUSTOMER SUPPORT & & INQUIRES WARRANTY CLAIMS CONTACT YOUR LOCAL 866-ASK-HEIL HEIL DEALER WEBSITE: www.heil.com Printed in U.S.A. SEPTEMBER 2009 COPYRIGHT 2009, Heil Environmental...

  • Page 490: Standard Torque Data For Nuts And Bolts

    All Units STANDARD TORQUE DATA FOR NUTS AND BOLTS The following recommended torque data is for use as a general guideline. NOTE: Torque specifications on a drawing override torque values in the table below. Recommended torque, in foot pounds, for all Standard Application nuts and bolts provided: •...

  • Page 491: Bolt Type Identification Chart

    All Units BOLT TYPE IDENTIFICATION CHART S.A.E. Bolt Head Description Type Grade Marking** No radial lines. 1 or 2 Low or medium carbon steel not heat treated. NOT USED, replace with same grade bolt. Three radial lines. Quenched and tempered medium carbon steel. Six radial lines.

  • Page 492: Battery Disconnect Switch

    All Units BATTERY DISCONNECT SWITCH The figure below shows the location of a typical battery disconnect switch on the battery box. The battery box may look different and may be at a different location on different chassis. Become familiar with the location of the battery box and battery disconnect switch on your unit.

  • Page 493: Decal Care

    All Units DECAL CARE It is important that the decals are properly cleaned to make sure that they are readable and do not come off the unit. Use the following steps to clean the decals. GENERAL INSTRUCTIONS Following these instructions helps the decals adhere longer. •...
  • Page 494 All Units SEPTEMBER 2009 Printed in U.S.A. COPYRIGHT 2009, Heil Environmental...

  • Page 495: Alternator "R" Stator Terminal Corrosion Protection

    All Units ALTERNATOR “R” STATOR TERMINAL CORROSION PROTECTION The “R” stator terminal on alternators can become corroded which is caused by oxygen in the atmosphere combining with impurities on the surface of the exposed conductor. This corrosion can interfere with the alternator’s RPM signal which adversely affects the EOS (electronic overspeed switch) performance.
  • Page 497 PRESSURES CYCLE TIMES FORM SF0159S ©2009, Heil Environmental (11-09)
  • Page 503 All Units TABLE OF CONTENTS   Commercial Front Mount (HOC) for Python – Used on Earlier Models ............ 302   Python Commercial Front Mount (HOC) – Later Units ................303   Pump Shut-Off Valve – Used With Commercial HOC System ..............304  ...

  • Page 504: Commercial Front Mount (Hoc) For Python - Used On Earlier Models

    All Units COMMERCIAL FRONT MOUNT (HOC) FOR PYTHON – USED ON EARLIER MODELS PUMP FLOW CONTROL VALVE (55 GPM) PACKER SOLENOID B - VALVE TO HOSE KIT The HOC system is designed to unload the hydraulic system when the pump flow exceeds 55 GPM. Hydraulic system unloading occurs when the pressure drop across the flow control orifice reaches 50 PSI.

  • Page 505: Python Commercial Front Mount (Hoc) - Later Units

    All Units PYTHON COMMERCIAL FRONT MOUNT (HOC) – LATER UNITS PUMP FLOW CONTROL VALVE (55 GPM) PUMP INLET BYPASS LINE RETURN TO INLET The HOC system is designed to unload the hydraulic system when the pump flow exceeds 55 GPM. Solenoid A is located on the lift control valve.

  • Page 506: Pump Shut-Off Valve - Used With Commercial Hoc System

    All Units PUMP SHUT-OFF VALVE – USED WITH COMMERCIAL HOC SYSTEM INLET PORT #2 MUST BE PLUMBED FOR FLUID ENTERING THE VALVE. OUTLET PORT #1 MUST BE PLUMBED FOR FLUID LEAVING THE VALVE. This pump shut-off valve style normally opens and closes when the coil is activated. The valve does not have a plumbing schematic but must be plumbed one way to function properly.

  • Page 507: Flow Control Valve Testing For Hoc Pump

    All Units FLOW CONTROL VALVE TESTING FOR HOC PUMP Follow these steps to test the flow control valve. BYPASS AND BINDING TEST 1. Warm hydraulic system temperature to 120°F. 2. Increase oil flow through the flow control valve until you reach 55 GPM. 3.

  • Page 508: Single Gear Pump With Power Pro Drive Valve (Muncie)

    All Units SINGLE GEAR PUMP WITH POWER PRO DRIVE VALVE (MUNCIE) RETURN LINE TO TANK PRESSURE OUTLET TO SYSTEM PUMP INLET AIR SHIFT CYLINDER AIR PRESSURE PORT #2. SEE AIR LOGIC LOOP LINE AIR PRESSURE PORT #1. SEE AIR LOGIC This pump set up does not require a constant flow valve in the OFF mode.

  • Page 509: Tandem O.i.g.a.i. Pump - Front Loaders, Rear Loaders, Recycle 2000, Cp Pythons

    All Units TANDEM O.I.G.A.I. PUMP – FRONT LOADERS, REAR LOADERS, RECYCLE 2000, CP PYTHONS PUMP 1 – CLOSEST TO DRIVE SHAFT PRESSURE BLOCKS PUMP 2 – FARTHEST FROM DRIVE SHAFT UNLOADER VALVE COIL BYPASS TUBE This is the Hydraulic Controls Operate-In- Gear-At-Idle (OIGAI) system.

  • Page 510: Rear Loader Oai Operation For Program 109-0205

    All Units REAR LOADER OAI OPERATION FOR PROGRAM 109-0205 The rear loader Operate-at-Idle (OAI) fast cycle pump system uses a tandem vane pump with a P1 front section (closest to input shaft) and a P2 back section (farthest from input shaft). The PLC program, electrical wiring, electronic pressure switch adjustment, and hydraulic plumbing are all critical and must be exact for this system to function properly.

  • Page 511: Tandem Vane Pump With Monoblock Control Manifolds - Non-O.i.g.a.i. Combined Flow

    All Units TANDEM VANE PUMP WITH MONOBLOCK CONTROL MANIFOLDS – NON-O.I.G.A.I. COMBINED FLOW – DP7000 AUTO SIDE LOADER, F4000 O.I.G.A.I., PT1000 O.I.G.A.I. UNLOADER VALVE PRESSURE BLOCK CARTRIDGE ASSEMBLY MANIFOLDS PRESSURE LINE BYPASS LINE BACK TO TANK This pump uses three manifolds to direct the flow of oil away from the pump to the system pressure circuit.
  • Page 512 All Units TANDEM VANE PUMP WITH MONOBLOCK SEPARATE OUTLET FLOW – RAPID RAIL AND PYTHON AUTO SIDE LOADER BYPASS TUBE TO INLET P1 TO LIFT VALVE UNLOADER VALVES P2 TO BODY VALVE BYPASS TO TANK PUMP In the monoblock Operate-in-Gear-at- Idle hydraulic system.

  • Page 513: Single Vane Pump With Control Manifold - Front End Loaders And Pre-2009 Dp Pythons

    All Units SINGLE VANE PUMP WITH CONTROL MANIFOLD – FRONT END LOADERS AND PRE-2009 DP PYTHONS INLET LINE PUMP ON/OFF SOLENOID PRESSURE LINE PUMP CONTROL VALVE WITH FLOW CONTROL (55 GPM) The single vane pump control valve is designed to limit the flow to 55 GPM. Excess flow is re-circulated to the inlet.

  • Page 514: Single Pump Repair Procedures

    All Units SINGLE PUMP REPAIR PROCEDURES Heil has migrated many products to a high pressure vane pump. Although ratings vary, these pumps are generally rated for higher pressure and higher duty cycles than similar size gear pumps. Because of the design of a vane pump, it is generally not necessary to replace the entire pump.
  • Page 515 All Units Remove the zip tie from the oil shut-off valve on the hydraulic Turn the shut-off valve to the OFF position. oil tank. (Figure 1) (Figure 2). Figure 1 Cut zip tie Figure 2 Turn off shut-off valve Remove the grill from the chassis. (Figure 3) Cut the zip tie around the electrical wiring that The number of bolts for the grill varies with chassis brand.
  • Page 516 All Units Carefully, remove the shut-off valve from the pump. 10. Remove the four pump housing connecting bolts. (Figure 9) (Figure 10) Figure 10 Remove housing connecting bolts Figure 9 Remove shut-off valve 11. Carefully remove the pump case housing. (Figure 11) 12.
  • Page 517 All Units 17. Replace the outer pump housing and finger-tighten the four 18. Tighten the four outer housing bolts to 138 ft lbs. pump housing bolts. (Figure 18) (Figure 19) Figure 18 Replace outer housing and bolts Figure 19 Torque housing bolts to 138 ft lbs 19.
  • Page 518 All Units 25. Install the following two-way Packard connector to the two 26. Connect the new Packard connector to the original, wires coming from the solenoid on the new shut-off valve: matching Packard connector. Secure the excess (Figure 26) wiring harness for the solenoid to the hydraulic •...
  • Page 519 All Units The following pictures show the 219-2303 pump configuration installed on a another chassis. Printed in U.S.A. SEPTEMBER 2009 COPYRIGHT 2009, Heil Environmental...

  • Page 520: Troubleshoot Pump 219-2303 With 031-6427

    All Units TROUBLESHOOT PUMP 219-2303 WITH 031-6427 In 2007, Heil changed the pump control valve to a design that easily allows testing the pump and the pump control valve functions on the vehicle. 1. Hydraulic functions do not operate. • When pump should be on, verify there is at least 10 volts at the pump coil.
  • Page 521 All Units 3. Remove the unloading cartridge. (Figure 2) Temporarily set aside in a clean location. Figure 2 4. Remove test plug located in the side of the pump control valve. (Figure 1) 5. Insert pug in the port where the unload cartridge was removed. There is a thread for it at the bottom of the cavity.
  • Page 522 All Units 6. Reinsert the unload cartridge. (Figure 4) Figure 4 7. Start the truck and test all functions. • If the system now works correctly the problem is in the pump control valve. • If the system still does not function correctly the pump cartridge need to be replaced. 8.

  • Page 523: Tandem Vane Pump Front Loader O.a.i. Operation - Program 109-0229

    All Units TANDEM VANE PUMP FRONT LOADER O.A.I. OPERATION – PROGRAM 109-0229 MANIFOLD UNLOADER VALVE COILS PRESSURE LINE ELECTRONIC PRESSURE GAUGE PUMP The tandem pump with the pressure manifolds combines the flow of oil from both pumping sections to get normal cycle times for the packer and body functions at engine idle.

  • Page 524: Front Loader O.a.i. Pump Operation For Program 109-0229

    All Units FRONT LOADER O.A.I. PUMP OPERATION FOR PROGRAM 109-0229 The front loader Operate-at-Idle (OAI) pump system uses a tandem vane pump with a large ring in the P1 front section (closest to input shaft) and a smaller P2 back section (farthest from input shaft). The PLC program, electronic pressure switch, electrical wiring, and hydraulic plumbing are all critical and must be exact for this system to function properly.

  • Page 525: Tandem Vane Pump O.i.g.a.i. Hydraulic System Troubleshooting

    All Units TANDEM VANE PUMP O.I.G.A.I. HYDRAULIC SYSTEM TROUBLESHOOTING The Operate-in-Gear-at-Idle (OIGAI) system is designed to perform the side loading operations at standard idle speed. It is comprised of two major components, the monoblock tandem vane pump and attached unloader valve assembly. On Rapid Rail systems the P1 or front section (closest to the pump input shaft) operates the loader section of the truck while the P2 or rear section (farthest from the input shaft) operates the body section, which includes the packer.
  • Page 526 All Units Eliminate the Unloader Valve from the Circuit With the engine OFF, remove the bypass line from the pressure block port marked bypass . Disconnect the pressure hose or hoses sending oil to the lift and body functions. On the Rapid Rail and Pythons, there are two pressure hoses to be capped;...

  • Page 527: Mount Pump Monoblock To Tandem Pump

    All Units MOUNT PUMP MONOBLOCK TO TANDEM PUMP Follow these steps when mounting a monoblock to the tandem pump. 1. Loosen the rear end cap bolts and front mounting cap bolts to allow slight movement between the P1, center pump, and P2 housings. This aligns the P1 and P2 pressure ports with the monoblock. 2.

  • Page 528: Pressure Switch Kit - Low Torque Engines

    All Units PRESSURE SWITCH KIT – LOW TORQUE ENGINES SEPTEMBER 2009 Printed in U.S.A. COPYRIGHT 2009, Heil Environmental...
  • Page 531 SECTION 4 – CONTROLS Electrical; Electrical Symbols and Definitions ....................... 4.2 EOS Overspeed Switch and Troubleshooting ................. 4.3 thru 4.5 Alternator “R” Stator Terminal Corrosion Protection ..................4.6 Chassis Interface Relay Bank ........................4.6.1 Throttle Advance/Limit Kits; Pneumatic and Mechanical Throttle Advance ....................4.7 Electronic Controlled Throttle Advance ..................
  • Page 533 Printed in U.S.A. ISSUED NOVEMBER 2002 COPYRIGHT 2002, H.E.I.L.
  • Page 534 Printed in U.S.A. ISSUED NOVEMBER 2002 COPYRIGHT 2002, H.E.I.L.
  • Page 535 Printed in U.S.A. ISSUED NOVEMBER 2002 COPYRIGHT 2002, H.E.I.L.
  • Page 536 ALTERNATOR “R” STATOR TERMINAL CORROSION PROTECTION The “R” stator terminal on alternators may become corroded due to oxygen in the atmosphere combining with the impurities on the surface of the exposed conductor. This corrosion may interfere with the alternator’s RPM signal, in turn adversely affecting the performance of the EOS (electronic overspeed switch).
  • Page 537 REAR LOADERS 4.6.1 CHASSIS INTERFACE RELAY BANK CHASSIS INTERFACE RELAY BANK L. TURN R. TURN REVERSE TAIL STOP CLEAR NEUTRAL NEUTRAL THROTTLE LIMIT The chassis interface relays are used in all rear loaders to carry load current lights, throttle stop, throttle limit, neutral, etc.
  • Page 539 THROTTLE ADVANCE for ELECTRONIC CONTROLLED Vmack ENGINE 272-1818-129 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 540 THROTTLE ADVANCE for ELECTRONIC CONTROLLED NAVISTAR ENGINE 272-1818-120 ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 541 THROTTLE ADVANCE for ELECTRONIC CONTROLLED CAT ENGINE 272-1818-121 THROTTLE ADV. PLUGGED GROUND Printed in U.S.A. ISSUED APRIL 1999 ©COPYRIGHT 1999, H.E.I.L...
  • Page 542 4.10 THROTTLE ADVANCE for ELECTRONIC CONTROLLED CUMMINS (GAS RECIRCULATION) ENGINE 272-1818-203 Printed in U.S.A. ©COPYRIGHT 2006, Heil Environmental ISSUED FEBRUARY 2006...
  • Page 543 4.11 THROTTLE ADVANCE for ELECTRONIC CONTROLLED CRANE CARRIER ENGINE 272-1818-141 Printed in U.S.A. ©COPYRIGHT 2006, Heil Environmental ISSUED FEBRUARY 2006...
  • Page 544 4.12 THROTTLE ADVANCE for ELECTRONIC CONTROLLED MERCEDES BENZ ENGINE 272-1818-144 Printed in U.S.A. ©COPYRIGHT 2006, Heil Environmental ISSUED FEBRUARY 2006...
  • Page 545 4.12.1 THROTTLE ADVANCE for ELECTRONIC CONTROLLED DDEC V ENGINE 272-1818-208 Printed in U.S.A. ©COPYRIGHT 2006, Heil Environmental ISSUED FEBRUARY 2006...
  • Page 546 4.12.2 THROTTLE ADVANCE for ELECTRONIC CONTROLLED NAVISTAR w/REMOTE MODULE ENGINE 272-1818-209 Printed in U.S.A. ©COPYRIGHT 2006, Heil Environmental ISSUED FEBRUARY 2006...
  • Page 547 4.13 THROTTLE ADVANCE for ELECTRONIC CONTROLLED VOLVO VN-VHD w/BB MODULE ENGINE 272-1818-218 Printed in U.S.A. ©COPYRIGHT 2006, Heil Environmental ISSUED FEBRUARY 2006...
  • Page 548 4.14 THROTTLE ADVANCE for ELECTRONIC CONTROLLED CRANE CARRIER w/J. DEERE ENGINE 272-8539-009 Printed in U.S.A. ISSUED FEBRUARY 2006 ©COPYRIGHT 2006, Heil Environmental...
  • Page 549 4.15 NEUTRAL SWITCH KIT for AUTOMATIC TRANSMISSION (NON-ELECTRONIC) 272-3183-01 TO CHASSIS STARTER SOLENOID CIRCUIT TRANSMISSION NEUTRAL SWITCH HARNESS, REF. TRANSMISSION NEUTRAL SWITCH, REF. ©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006...
  • Page 550 4.16 NEUTRAL SWITCH KIT for 320 PTERBILT CHASSIS with ALLISON WORLD TRANSMISSION 272-3183-03 ©COPYRIGHT 2006, Heil Environmental ISSUED FEBRUARY 2006...
  • Page 551 4.17 NEUTRAL SWITCH KIT for FREIGHTLINER CHASSIS and ALLISON WORLD TRANSMISSION 272-3183-005 FREIGHTLINER FUSE PANEL LOCATED UNDER CURB SIDE DASH C B A CONNECT +12v DC 15 AMP FROM HEIL CONTROLS TO PIN OUT "F" CONNECT HEIL NEUTRAL SIGNAL WIRE TO PIN OUT "E"...
  • Page 552 4.18 NEUTRAL SWITCH KIT for STERLING ACTERA CHASSIS with ALLISON WORLD TRANSMISSION 272-3183-010 ©COPYRIGHT 2006, Heil Environmental ISSUED FEBRUARY 2006...
  • Page 553 4.19 NEUTRAL SWITCH KIT for MANUAL TRANSMISSION 272-3183-007 N.C. Printed in U.S.A. ISSUED FEBRUARY 2006 ©COPYRIGHT 2006, Heil Environmental...
  • Page 554 4.20 NEUTRAL SWITCH KIT for MACK GRANITE CHASSIS with ALLISON WORLD TRANSMISSION 272-3183-011 ©COPYRIGHT 2006, Heil Environmental ISSUED FEBRUARY 2006...
  • Page 555 4.21 NEUTRAL SWITCH KIT for NAVISTAR NGV CHASSIS with ALLISON WORLD TRANSMISSION 272-3183-103 FOR CHASSIS WITH AUTO NEUTRAL FOR CHASSIS WITHOUT AUTO NEUTRAL ©COPYRIGHT 2006, Heil Environmental ISSUED FEBRUARY 2006...
  • Page 556 4.22 NEUTRAL SWITCH KIT for FREIGHTLINER CHASSIS with ALLISON WORLD TRANSMISSION 272-3183-104 ©COPYRIGHT 2006, Heil Environmental ISSUED FEBRUARY 2006...
  • Page 557 4.23 NEUTRAL SWITCH KIT for GENERAL 3000, 4000 RDS CHASSIS with ALLISON WORLD TRANSMISSION 272-3183-106 ©COPYRIGHT 2006, Heil Environmental ISSUED FEBRUARY 2006...
  • Page 558 4.24 NEUTRAL SWITCH KIT for GENERAL 1000, 2000 RDS CHASSIS with ALLISON WORLD TRANSMISSION 272-3183-107 ©COPYRIGHT 2006, Heil Environmental ISSUED FEBRUARY 2006...
  • Page 559 4.25 (EOS) ELECTRONIC OVERSPEED SWITCH KIT for ALLISON WORLD TRANSMISSION and 24v DC 272-7738-124 PUMP SW. OUTPUT YELLOW "R" STATOR TO HEIL CONTROLS GREEN PUMP SOLENOID BLACK GROUND WHITE ISSUED FEBRUARY 2006 ©COPYRIGHT 2006, Heil Environmental...
  • Page 560 4.26 ELECTRONIC OVERSPEED KIT for MACK MR CHASSIS ALLISON WORLD TRANSMISSION 272-7738—011 ©COPYRIGHT 2006, Heil Environmental ISSUED FEBRUARY 2006...
  • Page 561 4.27 ELECTRONIC OVERSPEED KIT for MACK GRANITE CHASSIS ALLISON WORLD TRANSMISSION 272-7738—014 ©COPYRIGHT 2006, Heil Environmental ISSUED FEBRUARY 2006...
  • Page 562 4.28 ELECTRONIC OVERSPEED KIT with ALLISON WORLD TRANSMISSION 272-7738—013 ©COPYRIGHT 2006, Heil Environmental ISSUED FEBRUARY 2006...
  • Page 563 4.29 ELECTRONIC OVERSPEED KIT for NAVISTAR NGV CHASSIS ALLISON WORLD TRANSMISSION 272-7738—101 ©COPYRIGHT 2006, Heil Environmental ISSUED FEBRUARY 2006...
  • Page 564 4.30 ELECTRONIC OVERSPEED KIT for FREIGHTLINER CHASSIS with ALLISON WORLD TRANSMISSION 272-7738—102 ©COPYRIGHT 2006, Heil Environmental ISSUED FEBRUARY 2006...
  • Page 565 4.31 ELECTRONIC OVERSPEED KIT for CONDOR CHASSIS ALLISON WORLD TRANSMISSION 272-7738—103 ©COPYRIGHT 2006, Heil Environmental ISSUED FEBRUARY 2006...
  • Page 567 4.33 ELECTRONIC OVERSPEED KIT for GENERAL 1000, 2000 RDS CHASSIS with ALLISON WORLD TRANSMISSION 272-7738—105 ©COPYRIGHT 2006, Heil Environmental ISSUED FEBRUARY 2006...
  • Page 571 SECTION 5 – BODY Nomenclature..............................5.3 Body Specifications ............................5.4 Preventive Maintenance; Preventive Maintenance Chart ........................5.5 Grease Fitting Chart ........................... 5.6 Location of Hydraulic Oil Tank........................5.7 Oil Level Checking Procedures ........................5.8 In-Tank Oil Filter Element Changing (3-Micron) ................... 5.9 Draining and Changing of System......................
  • Page 573 NOMENCLATURE OPTIONAL TAILGATE REEVING RAISE MECHANISM EJECTOR SIDE CYLINDER PANEL & ACCESS LOCATION CYLINDER DOOR UPPER & LOCATION LOCATION LOWER PACKER PANELS LOCATION IN-CAB CONTROLS LOCATION TAILGATE & HYDRAULIC EJECTOR OIL TANK & CONTROL TAILGATE IN-TANK LEVERS TAILGATE CLAMPS FILTER PACKING CONTROL LEVERS...
  • Page 574 REAR LOADER SPECIFICATIONS Hydraulic Oil Tank............................40.6 Gal. Hydraulic Oil System Capacity; 18, 20, 25 yd. body ........................Approx. 50.6 Gal. 32 yd body ................................ Gal. Hydraulic In-Tank Oil Filter........................... 3-Micron Hydraulic Tank Suction Strainer ....................100 Mesh Screen Hydraulic Cylinders: Ejector;...
  • Page 575 REAR LOADER See note below *Replace filter after first 30 days of operation, then every 6 months or 1000 hours or when indicated by filter monitor light (located in cab). Also change tank breather/filter every time filter element is changed. NOTE 1: Units equipped with container or winch mechanism.
  • Page 576 ©COPYRIGHT 1999, H.E.I.L ISSUED APRIL 1999...
  • Page 577 LOCATION OF HYDRAULIC OIL TANK with IN-TANK OIL FILTER In most cases, the hydraulic oil tank with in tank filter is located on the left (streetside) of the unit and mounted to the chassis. In some optional cases, the tank in mounted above the front head of the body.
  • Page 578 REAR LOADER OIL LEVEL CHECKING PROCEDURE The oil level in the standard oil tank should be kept between the full and low marks as indicated on the Check the oil level daily or every 8 hours, whichever decal by the sight gauge. comes first.
  • Page 579 5. Lubricate all o-rings and gaskets. HYDRAULIC OIL FILTER – 3 MICRON 7. Install new element. Change element as follows – (with unit in shutdown). 8. Reinstall cover with nuts (torque nuts to 35 ft/lbs.). 1. Remove nuts and cover. 2.
  • Page 580 5.10 12. Operate the packing mechanism through 10 cycles to be sure all air is removed from the circuits. 13. Operate the ejector panel through 3 complete cycles. 14. Operate the tailgate – full up and full down. 15. With the ejector panel in the retracted position and the tailgate packing mechanism in the start position, check the tank oil level.
  • Page 581 5.11 Printed in U.S.A. ISSUED JANUARY 2006 ©COPYRIGHT 2006, Heil Environmental...
  • Page 582 5.12 EJECTOR SHOE ADJUSTMENT If the ejector panel has excessive side to side movement and is binding or stalling in the body, it may be caused by the ejector shoes not being properly adjusted. Washers (Part no. FS055-1119-001) are installed behind the wear shoes (see figure below). The clearance between the shoe and track should never exceed 1/4”.
  • Page 583 5.13 SIDE ACCESS DOOR A hinged access door is located on the street side of the unit and provides access to the body area for cleanout purposes. It should never be entered unless the truck engine is stopped and the ignition key removed and the unit is in lock-out/tag-out position.
  • Page 584 5.14 UNDERBODY and EJECTOR UNLOAD VALVES The underbody and ejector unload valves are located on the left (streetside) front corner of the body. These valves control the ejector panel and tailgate raise/lower functions. EJECTOR UNDERBODY UNLOAD VALVE VALVE (B-C) PRESSURE GAUGE PORT Printed in U.S.A.
  • Page 585 5.15 REAR LOADER IMPORTANT: BE SURE AREA AROUND PACKING MECHANISM IS CLEAR OF ALL PEOPLE! 9. Engage the pump and turn throttle switch “on”. 10. With the throttle engaged, move blade control lever to shift spool in either direction. 11. Slowly turn main relief adjusting screw clockwise Note: Be sure oil is at normal operating to increase pressure until spool of tailgate valve kicks temperature and adjustment made with the...
  • Page 586 5.16 REAR LOADER 1. ADJUSTMENT OF RELIEF VALVE “B” 2 Turn adjusting screw of Relief “C” in (clockwise) 2- 1/2 turns. 8. Lock the tailgate clamps and pull tailgate raise control lever, reading the main system pressure 3. Pull ejector cylinder control lever to extend cylinder gauge.
  • Page 587 5.16.1 Turn adjusting screw body (counterclockwise) to decrease the pressure or turn screw into body (clockwise) to increase the pressure. 6. When correct pressure is attained, tighten lock nut and reinstall nut. 7. Recheck the system pressure. 8. Remove pressure gauges from fittings. Printed in U.
  • Page 588 5.16.2 REAR LOADER TROUBLESHOOTING GUIDE ISSUED OCTOBER 2000 Printed in U.S.A. ©COPYRIGHT 2000, H.E.I.L.
  • Page 591 5.17 HYDRAULIC SYMBOLS...
  • Page 592 5.18 HYDRAULIC SYMBOLS...
  • Page 595 EJECTOR RETRACT EJECTOR EXTEND EJECTOR EJECTOR CYLINDERS CYLINDERS TO EJECTOR TO EJECTOR UNLOAD VALVE UNLOAD VALVE TANK TANK FROM FROM PUMP PUMP UNDERBODY VALVE UNDERBODY VALVE LEGEND USED ON 27 AND 32 YD. UNITS ONLY = PUMP PRESSURE = RETURN PRESSURE 701-8426-1...
  • Page 597 5.19 AIR SUPPLY KITS PNEUMATIC DIAGRAMS 272-7464 AIR REGULATOR ADJUSTMENT KNOB. SET @ 100 PSI LIFT KNOB TO UNLOCK, PRESS KNOB TO LOCK TRACTOR PROTECTION FILTER/ VALVE REGULATOR ©COPYRIGHT 2002, H.E.I.L ISSUED AUGUST 2002...
  • Page 601 SECTION 6 - TAILGATE Specifications..............................6.2 Nomenclature............................. 6.2.1 Lubrication Guide............................6.2.2 Hydraulic Symbols and Definitions......................6.2.2.1 Hydraulic Schematic ........................... 701-8426 Flow Diagrams: Tailgate Raise/Lower........................701-8426-2 Lower Panel Down/Up ........................701-8426-3 Upper Panel In/Out .......................... 701-8426-4 Upper Panel In – Ejector Unloading & Lower Panel Backing Off ............ 701-8426-5 Reeving Cylinder Raising/lowering Container .................
  • Page 602 SPECIFICATIONS Hydraulic Cylinders: Blade (lower panel) ......................5-1/2” Bore x 24” Stroke Upper Panel ..........................5” Bore x 36” Stroke Tailgate Raise........................4” Bore x 24-1/2” Stroke Container Arm .........................3” Bore x 18-7/16” Stroke Roll Bar........................2-1/2” Bore x 14-1/2” Stroke Reeving ........................
  • Page 603 6.2.1 NOMENCLATURE OPTIONAL TAILGATE REEVING RAISE MECHANISM EJECTOR SIDE CYLINDER PANEL & ACCESS LOCATION CYLINDER DOOR UPPER & LOCATION LOCATION LOWER PACKER PANELS LOCATION IN-CAB CONTROLS LOCATION TAILGATE & HYDRAULIC EJECTOR OIL TANK & CONTROL TAILGATE IN-TANK LEVERS TAILGATE CLAMPS FILTER PACKING CONTROL...
  • Page 604 6.2.2 ©COPYRIGHT 1999, H.E.I.L ISSUED APRIL 1999...
  • Page 605 6.2.2.1 HYDRAULIC SYMBOLS...
  • Page 606 6.2.2.2 HYDRAULIC SYMBOLS...
  • Page 609 TAILGATE LOWER TAILGATE RAISE TAILGATE TAILGATE CYLINDERS CYLINDERS TANK FROM ADJACENT VALVE TANK SECTION FROM ADJACENT VALVE SECTION UNDERBODY VALVE UNDERBODY VALVE LEGEND = PUMP PRESSURE = RETURN PRESSURE = INTERMEDIATE PRESSURE 701-8426-2...
  • Page 610 BLADE (LOWER PANEL) DOWN BLADE (LOWER PANEL) UP LOWER PANEL UPPER PANEL LOWER PANEL UPPER PANEL CYLINDERS CYLINDERS CYLINDERS CYLINDERS REGEN. REGEN. VALVE VALVE FROM FROM TANK TANK ADJACENT ADJACENT VALVE VALVE SECTION SECTION TAILGATE VALVE TAILGATE VALVE LEGEND = PUMP PRESSURE = RETURN PRESSURE 701-8426-3...
  • Page 611 UPPER PANEL - IN UPPER PANEL - OUT UPPER PANEL UPPER PANEL CYLINDERS CYLINDERS REGEN. REGEN. VALVE VALVE PILOT SENSE TO "C" UNLOAD CARTRIDGE FROM FROM TANK TANK ADJACENT ADJACENT VALVE VALVE SECTION SECTION TAILGATE VALVE TAILGATE VALVE LEGEND = PUMP PRESSURE = RETURN PRESSURE = INTERMEDIATE PRESSURE 701-8426-4...
  • Page 612 UPPER PANEL-IN - EJECTOR UNLOADING & BLADE (LOWER PANEL) BACKING OFF EJECTOR TAILGATE CYLINDER CYLINDERS EJECTOR UNLOAD VALVE REEVING LOWER PANEL UPPER PANEL CYLINDERS CYLINDERS CYLINDERS REGEN. VALVE TAILGATE VALVE UNDERBODY VALVE USED ON 27 AND 32 YD UNITS ONLY LEGEND = PUMP PRESSURE = RETURN PRESSURE...
  • Page 613 REEVING CYLINDER RAISING CONTAINER REEVING CYLINDER LOWERING CONTAINER REEVING REEVING CYLINDERS CYLINDERS TANK TANK FROM FROM UNDERBODY UNDERBODY VALVE VALVE TAILGATE VALVE TAILGATE VALVE LEGEND = PUMP PRESSURE = RETURN PRESSURE 701-8426-6...
  • Page 614 REEVING CYLINDER RAISING CONTAINER REEVING CYLINDER LOWERING CONTAINER DURING BLADE DOWN DURING BLADE UP REEVING LOWER PANEL UPPER PANEL REEVING LOWER PANEL UPPER PANEL CYLINDER CYLINDERS CYLINDERS CYLINDER CYLINDERS CYLINDERS REGEN. REGEN. VALVE VALVE FROM FROM UNDERBODY UNDERBODY VALVE TANK VALVE TANK TAILGATE VALVE...
  • Page 615 TAILGATE (SECONDARY) VALVE 031-6269-002, 003, 004 OUTLET 2-SECTION VALVE (031-6269-001) 2-SECTION VALVE (031-6270-002) STANDARD ARRANGEMENT SECTION STANDARD ARRANGEMENT BLADE SECTION 031-3245-009 031-3544-006 INLET SECTION 3-SECTION VALVE 3-SECTION VALVE (031-6270-003) 031-3245-005 (031-6269-003) ROLL BAR OR WINCH WINCH OR ROLL BAR OUTLET BLADE SECTION SECTION 031-3544-006...
  • Page 616 REAR LOADER 2. With the engine and pump “on” place the upper A. TAILGATE VALVE panel to the fully out position. The packing mechanism is controlled by two levers at 3. Move the lower panel control lever to shift the the right rear corner of the tailgate.
  • Page 617 6.4.1 REAR LOADER NOTE: Be careful not to force the adjusting screw or it Adjust the upper panel hydraulic detent may deform the internal adjusting rod and make the valve inoperative. Note: The upper panel has a hydraulic detent for down set @ 2400 PSI and mechanical detent for the Repeat steps 1 through 4 to check the results up function.
  • Page 619 Printed in U.S.A. ISSUED APRIL 2002 ©COPYRIGHT 2002, H.E.I.L.
  • Page 620 FORMULA 5000 LOWER KICK-OUT ADJUSTMENT UPPER KICK-OUT ADJUSTMENT (Tailgate Controls) Tailgate Controls 1. Extend the outside cylinder to full out position. A. Retract the outside cylinders to full up position. 2. Check the distance from cylinder packing nut to B. Check distance from cylinder packing nut to center of center of cylinder mounting pin.
  • Page 621 ADJUSTING ROD WITH JAM NUTS BLADE (LOWER PANEL) CONTROL LEVER Printed in U.S.A. ISSUED JUNE 2003 ©COPYRIGHT 2003, H.E.I.L.
  • Page 622 OPTIONAL CONTAINER MECHANISM A. Arm Mechanism or Roll Bar- without winch – ADJUSTMENT PROCEDURE Single Mechanism. Install an accurate 3000 PSI gauge in the gauge port 1. Disengage the front mount pump or PTO. in section of the body and tailgate valve tapped for a 1/4”...
  • Page 623 TAILGATE PROP OPERATION IMPORTANT: TAILGATE MUST BE FREE OF REFUSE AND ALL PERSONS CLEAR OF TAILGATE BEFORE PERFORMING THE FOLLOWING STEPS. 5. Rotate props. 6. Lower tailgate until props mate with tailgate TWO PROPS ARE INSTALLED ON THE stop. UNIT. BOTH MUST BE USED! 7.
  • Page 624 6.10 TAILGATE TURNBUCKLE CLAMPS Turnbuckle clamps re located on both sides of the unit and are used to keep the tailgate locked to the body. These clamps should never be opened (unscrewed) unless servicing the unit or emptying the body. They need to be unscrewed before the tailgate is raised.
  • Page 625 6.11 OPTIONAL WINCH LEVEL CHECK PROCEDURE Check winch oil level every 2 months or 400 hours, whichever comes first. If low on oil, add AGMA Grade 7EP (140 wt.) gear oil. Example brand name is Texaco Meropa 460. Be sure lubricant added is functional equivalent of brand name.
  • Page 629 All Units TABLE OF CONTENTS Smart Lamp Light Systems ........................702 Lights ................................. 704 Printed in U.S.A. ISSUED SEPTEMBER 2009 COPYRIGHT 2009 Heil Environmental...
  • Page 630 All Units SMART LAMP LIGHT SYSTEMS Heil uses two different lighting systems. Both systems use LED lights that function as strobe lights and turn signals. The strobe function is manually activated with a switch in the cab or configured to strobe automatically when the vehicle is shifted into reverse.
  • Page 631 All Units The four-light system contains one master light and three slave lights. Each light has a different part number and cannot be replaced by another brand or mixed with a different brand light. This system provides for a total of four strobe lights that are synchronized to strobe in the same sequence. FOUR-LIGHT SYSTEM Printed in U.S.A.
  • Page 632 All Units LIGHTS PART NO. DESCRIPTION REQ’D 115-0608 LIGHT, license plate ( no breakdown) ..............REF 115-0742 LIGHT, stop, turn/tail (red) 4.00” ................REF 115-0742-001 LIGHT ......................... 1 115-0742-002 GROMMET ........................ 1 115-0742-003 PIGTAIL ........................1 115-0743 LIGHT, back-up (clear) 4.00” ................... REF 115-0743-001 LIGHT .........................
  • Page 633 All Units PART NO. DESCRIPTION REQ’D 115-1232 LIGHT, strobe with brush guard ................REF 115-1232-001 LIGHT, strobe ......................1 115-1232-002 GUARD, brush, strobe light..................1 115-1246 LIGHT, LED ......................REF 115-1246-001 LIGHT, LED stop, turn, tail, red 4” ................1 115-1246-002 GROMMET, 4”...
  • Page 637 All Units DOES NOT APPLY Printed in U.S.A. ISSUED MARCH 2009 COPYRIGHT 2009 Heil Environmental...
  • Page 641 Body Controller Hardware and Software TABLE OF CONTENTS Body Controller Hardware – Mini I/O PLC ..........SMS9-BCH-M-SWS-706212-0110 Body Controller Software – Program 109-0201 ........... SMS9-BCS-SWS-706254-0110 Body Controller Software – Program 109-0205-001 ........SMS9-BCS-SWS-706237-0110 Body Controller Software – Program 109-0224 ........... SMS9-BCS-SWS-706238-0110 Printed in U.S.A.
  • Page 652 Program 109-0201 Rear Loader Pack On The Fly PURPOSE The purpose of this document is to detail the operation of the Pack on the Fly Programable Logic Controller for rear loaders. Revision History REVISION DATE DESCRIPTION Initial 12/19/08 Initial Release of documentation 1.01 OUTPUT CHART Chart below shows PLC output and functions.
  • Page 653 Program 109-0201 Rear Loader Pack On The Fly • 0.01 Tach Cal Input 1 - This input is used to program PLC for EOS settings ONLY! Not used during normal operation. • 0.02 Tach Cal Input 2 - This input is used to program PLC for EOS settings ONLY! Not used during normal operation.
  • Page 654 Program 109-0201 Rear Loader Pack On The Fly Note: The PLC is placed in calibration mode by jumping a +12 volt signal to input 0.01 and 0.02. After 10 seconds the R-stator signal is stored into the PLC memory and used to calculate engine speed. The engine speed must be held at 1000 rpms for 10 seconds.
  • Page 657 Body Controller Software TO BE SUPPLIED Contact Customer Support for more information. 866.275.4345 Printed in U.S.A. ISSUED MARCH 2009 ©COPYRIGHT 2009 Heil Environmental...
  • Page 661 Body Controller Software TO BE SUPPLIED Contact Customer Support for more information. 866.275.4345 Printed in U.S.A. ISSUED MARCH 2009 ©COPYRIGHT 2009 Heil Environmental...
  • Page 665 1001 DuraPack ® 5000 TABLE OF CONTENTS   Packard Connection Kit ........................... 1002   Connectors, Plugs, Pins and Accessories for Deutsch Electrical Parts ..........1004   Deutsch Connection Kit ........................... 1008   Deutsch DT Series Connector Kits ......................1009   Deutsch DT Series Connector Kits –...
  • Page 666 1002 DuraPack ® 5000 SCHEMATICS PACKARD CONNECTION KIT 108-4827 17 18 19 20 MALE FEMALE 17 18 19 20 14 15 16 12 13 1-WAY ELECTRIC CABLE ELECTRIC CABLE 2-WAY 3-WAY 4-WAY 6-WAY NOTE: QTY REFERS TO PARTS CONTAINED IN 108-4827 KIT ONLY.
  • Page 667 1003 DuraPack ® 5000 SCHEMATICS PART NO. DESCRIPTION REQ’D 108-4827 KIT, Packard connection ............REF 108-4827-001 CONNECTION, 1-way male ........... 20 108-4827-002 CONNECTION, 1-way female ..........20 108-4827-003 CONNECTION, 2-way male ........... 20 108-4827-004 CONNECTION, 2-way female ..........20 108-4827-005 CONNECTION, 3-way male ...........
  • Page 668 1004 DuraPack ® 5000 SCHEMATICS CONNECTORS, PLUGS, PINS AND ACCESSORIES FOR DEUTSCH ELECTRICAL PARTS 108-4815 PINS AND SOCKETS 108-4815-101 PIN (6 GA) 108-4815-102 SOCKET (6 GA) 108-4815-103 SEALING PLUG (6 GA) 108-4815-104 PIN (8-10 GA) 108-4815-105 SOCKET (8-10 GA) 108-4815-106 SEALING PLUG (8-10 GA) 108-4815-107 PIN (12-14 GA)
  • Page 669 1005 DuraPack ® 5000 SCHEMATICS PLASTIC CONNECTOR SHELLS 108-4815-020 21-PIN RECEPTACLE 108-4815-021 21-PIN SOCKET 108-4815-022 19-PIN RECEPTACLE 108-4815-023 19-PIN SOCKET 108-4815-024 23-PIN RECEPTACLE 108-4815-025 23-PIN SOCKET 108-4815-030 31 PIN RECEPTACLE 108-4815-031 31 SOCKET PLUG 108-4815-032 16 PIN PLUG 108-4815-033 16 SOCKET RECEPTACLE 108-4815-034 16 PIN RECEPTACLE 108-4815-035...
  • Page 670 1006 DuraPack ® 5000 SCHEMATICS ACCESSORIES - Continued 108-4815-169 **** 108-4815-170 DT SCREWDRIVER TOOL 108-4815-180 PANEL NUT, 18 SHELL 108-4815-181 LOCKWASHER, 18 SHELL 108-4815-186 BACKSHELL, 90º, 24 SHELL 108-4815-187 BACKSHELL, STRAIGHT, 24 108-4815-188 LG COMPRESSION BACKSHELL 108-4815-189 LG COMPRESSION NUT 108-4815-190 SM COMPRESSION BACKSHELL 108-4815-191...
  • Page 671 1007 DuraPack ® 5000 SCHEMATICS METAL CONNECTOR KITS WITH EXTRA THIN WIRE SEALS (BLUE RING) 108-4815-60 31 PIN RECEPTACLE (16) KIT 108-4815-61 31 SOCKET PLUG (16) KIT 108-4815-62 31 PIN RECEPTACLE (16) WITH STRAIN KIT 108-4815-63 31 SOCKET PLUG (16 WITH STRAIN KIT METAL CONNECTOR KITS WITH EXTRA THIN WALL WIRE SEALS (BLUE RING 108-4815-040 21 PIN RECEPTACLE (12/16) KIT...
  • Page 672 1008 DuraPack ® 5000 SCHEMATICS DEUTSCH CONNECTION KIT 108-6461-PC PART NO. DESCRIPTION REQ’D 108-6461-PC KIT, Deutsch connection ............REF 108-6461-003P PLUG, 3-way ................15 108-6461-003PW WEDGE, 3-way plug ............... 15 108-6461-003PB BOOT, 3-way plug ..............15 108-6461-003R RECEPTACLE, 3-way ............15 108-6461-003RW WEDGE, 3-way receptacle .............
  • Page 673 1009 DuraPack ® 5000 SCHEMATICS DEUTSCH DT SERIES CONNECTOR KITS 108-8411 PART NO. DESCRIPTION REQ’D 108-8411 KITS, Deutsch connector, DT series ........REF 108-8411-001 KIT, Deutsch connector, DT series ........REF 108-8411-02R RECEPTACLE, 2-way ............1 108-4815-120 PIN, gold 12 AWG ..............2 108-8411-2RW RECEPTACLE, 2-way wedge ..........
  • Page 674 1010 DuraPack ® 5000 SCHEMATICS DEUTSCH DT SERIES CONNECTOR KITS – BOOTS 108-6461 PART NO. DESCRIPTION REQ’D 108-6461 KITS, Deutsch connection, DT series........REF 108-6461-3PB BOOT, 3-way plug ..............A/R 108-6461-3RB BOOT, 3-way receptacle ............A/R 108-6461-4PB BOOT, 4-way plug ..............A/R 108-6461-4RB BOOT, 4-way receptacle ............
  • Page 675 1011 DuraPack ® 5000 SCHEMATICS DEUTSCH DT SERIES CONNECTOR KITS – STRAIGHT 108-6461 PART NO. DESCRIPTION REQ’D 108-6461 KITS, Deutsch connector, DT series ........REF 108-6461-001 KIT, Deutsch connector, DT series, straight ......REF 108-6461-03P PLUG, 3-way ................1 108-6461-3PW PLUG, 3-way wedge ..............
  • Page 676 1012 DuraPack ® 5000 SCHEMATICS DEUTSCH DT SERIES CONNECTOR KITS – STRAIGHT 108-6461 – Continued PART NO. DESCRIPTION REQ’D 108-6461 KITS, Deutsch connector, DT series ........REF 108-6461-008 KIT, Deutsch connector, DT series, straight ......REF 108-6461-08R RECEPTACLE, 8-way ............1 108-6461-8RW RECEPTACLE, 8-way wedge ..........
  • Page 677 1013 DuraPack ® 5000 SCHEMATICS DEUTSCH DT SERIES CONNECTOR KITS - 90° 108-6461 PART NO. DESCRIPTION REQ’D 108-6461 KITS, Deutsch connector, DT series ........REF 108-6461-041 KIT, Deutsch connector, DT series, 90º ......REF 108-6461-03P PLUG, 3-way ................1 108-6461-3PW PLUG 3-way wedge ...............
  • Page 678 1014 DuraPack ® 5000 SCHEMATICS PART NO. DESCRIPTION REQ’D 108-6461 KITS, Deutsch connector, DT series ........REF 108-6461-048 KIT, Deutsch connector, DT series, 90º ......REF 108-6461-08R RECEPTACLE, 8-way ............1 108-6461-8RW RECEPTACLE, 8-way wedge ..........1 108-6461-101 PIN, gold plated ..............8 108-6461-100 PLUG, sealing ................
  • Page 685 HEIL ENVIRONMENTAL WARRANTY STATEMENT The Heil Co. d/b/a Heil Environmental ("Heil") warrants its solid waste collection equipment to be free from defects in material and workmanship under normal single-shift use for a period of six (6) months or 1250 hours of operation (whichever comes first) from the date of equipment In-Service or during the period of coverage offered by an extended warranty program, when operated in accordance with its Operator’s Manual and proper service and maintenance as described in Heil...

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