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Dover HEIL RevAMP Operation Manual
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Dover HEIL RevAMP Operation Manual

Dover HEIL RevAMP Operation Manual

Electric automated side loader
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RevAMP ™
ELECTRIC AUTOMATED SIDE LOADER
OPERATION MANUAL
ISSUED JULY 2024
© 2024 The Heil Co.
WARNING
Failure to follow all instructions and safety precautions in
this manual, in the Service Manual, in other manufacturers'
manuals and on the safety decals attached to the product
could result in serious injury or death to operators or
bystanders and/or damage to property.
DO NOT operate this vehicle before you READ and
UNDERSTAND this Operation Manual, the Service Manual
for this unit, other applicable manufacturers' manuals, and
the safety decals on the product.
Each operator of this unit must read and understand all
directions in this manual before they first operate this
vehicle.
Keep this manual in the cab for new operators and to
remind all operators about safe use.
NOTICE
RevAMP units are electric bodies, powered by a high
voltage battery power source. Only those properly trained
and qualified on high voltage vehicle applications should
perform service. All users must be aware of the risks
associated with electric vehicles. IF YOU ARE NOT SURE
IF YOU ARE QUALIFIED, CONSULT YOUR
ORGANIZATION'S EHS FUNCTION BEFORE USE OR
PERFORMING ANY WORK. Please note that various
procedures are different from other Heil bodies due to the
electric nature of the RevAMP units – please read this
Operation Manual and related documents in full.
NOTE: This Operation Manual only applies to the Heil
RevAMP body. Heil is not the manufacturer of the chassis.
Please consult respective manual(s) from the applicable
chassis maker as well.
TP1REV-OM-0724

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Summary of Contents for Dover HEIL RevAMP

  • Page 1 WARNING Failure to follow all instructions and safety precautions in this manual, in the Service Manual, in other manufacturers' manuals and on the safety decals attached to the product could result in serious injury or death to operators or bystanders and/or damage to property. DO NOT operate this vehicle before you READ and UNDERSTAND this Operation Manual, the Service Manual RevAMP ™...

  • Page 2: Read This Manual

    NOTICE RevAMP units are electric bodies, powered by a high voltage battery power source. Only those properly trained and qualified on high voltage vehicle applications should perform service. All users must be aware of the risks associated with electric vehicles. IF YOU ARE NOT SURE IF YOU ARE QUALIFIED, CONSULT YOUR ORGANIZATION’S EHS FUNCTION BEFORE USE OR PERFORMING ANY WORK.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Introduction Section Preview Section Preview ..............................4 How to Use This Manual How to Use This Manual ..............................5 To the Owner To the Owner ..............................6 To the Operator To the Operator ..............................7 To the Operator (Continued) To the Operator (Continued) ..............................8 To the Mechanic To the Mechanic...
  • Page 4 TABLE OF CONTENTS Fire Danger/Electrical Danger Fire Danger/Electrical Danger ..............................51 Lock-Out/Tag-Out Procedure Section Preview Section Preview ..............................54 Locking Out the Unit Locking Out the Unit ..............................55 Locking Out the Unit (Continued) ..............................56 Operation Operation Operation ..............................58 Operation (Continued) Operation (Continued) ..............................59 Controls, Switches, and Indicator Lights Section Preview...
  • Page 5 TABLE OF CONTENTS Driving to Pick-up Locations Driving to Pick-up Locations ..............................88 4-Button Lift Controls 4-Button Lift Controls ..............................89 4-Button Lift Controls (Continued) 4-Button Lift Controls (Continued) ..............................90 Lifting and Loading Lifting and Loading ..............................91 Joystick Lift Controls Joystick Lift Controls ..............................92 Achieving Payload Achieving Payload...
  • Page 6 TABLE OF CONTENTS Main Screen Status (Continued) ..............................116 Battery Status Battery Status ..............................117 Landfill/Transfer Station/Recycle Center Procedures Section Preview Section Preview ..............................120 Landfill/Transfer Station Procedures Landfill/Transfer Station Procedures ..............................121 Ejector Ejector ..............................122 Ejector(Continued) ..............................123 Ejector(Continued) ..............................124 Ejector(Continued) ..............................125 Ejector(Continued) ..............................126 Unlocking and Raising the Tailgate Unlocking and Raising the Tailgate ..............................127...
  • Page 7 TABLE OF CONTENTS Body Lubrication Guide Body Lubrication Guide ..............................145 Index ..................................147 Issued July 2024 Copyright 2024, The Heil Co. Table of Contents Printed in the U.S.A.
  • Page 8 RevAMP NOTES:...
  • Page 9 RevAMP RevAMP ™ ELECTRIC AUTOMATED SIDE LOADER OPERATION MANUAL ISSUED JULY 2024 TP1REV-OM-0724 Issued July 2024 Copyright 2024, The Heil Co. Printed in the U.S.A.
  • Page 10 RevAMP NOTES:...
  • Page 11 RevAMP SECTION 1 INTRODUCTION Issued July 2024 Copyright 2024, The Heil Co. Introduction Printed in the U.S.A.

  • Page 12: Section Preview

    RevAMP PREVIEW Read this section to learn about: The responsibilities of the owner, the operator, and the mechanic. Warranty information. Telephone numbers and website URL for parts, technical support, warranty claims, training and manuals. Identifying the different models. Identifying the left (street side) of the unit. The body serial plates.

  • Page 13: Introduction

    RevAMP HOW TO USE THIS MANUAL Terminology This manual uses terminology that is defined in the Product Variance Glossary which is in Section 1, Introduction. This manual may cover options not included on your unit. Directives Also, the location and appearance of the controls on your unit may be different than those shown in this manual.

  • Page 14: To The Owner

    RevAMP You must make sure that repairs are made that may TO THE OWNER affect the safe operation of the unit before it is made This manual is designed to help ensure safe, efficient and available for operation. proper operation of The Heil Co. d/b/a Heil Environmental You must provide adequate lighting on the unit for safe ("Heil") RevAMP refuse collection vehicle (or the unit).

  • Page 15: To The Operator

    RevAMP TO THE OPERATOR the American National Standards Institute (ANSI), DANGER FMCSA (Federal Motor Carrier Safety Administration) and DOT (Department of Transportation) and any Do not operate the unit or perform repair or maintenance other relevant state or federal organization, at all time. procedures on the unit until you read and understand all of The operator must be comfortable with the functions the instructions in this manual.

  • Page 16: To The Operator (Continued)

    RevAMP Before performing any maintenance on the unit, it is TO THE OPERATOR (CONTINUED) important to turn off all power sources as detailed later Never use electrical cables or other components as a in the full lockout procedure. handle. For maintenance situations where the tailgate must be Always keep arms, hands, fingers, or other limbs opened, refer to the locking system procedure as away from moving parts.

  • Page 17: To The Mechanic

    RevAMP NOTICE TO THE MECHANIC If you do not understand a procedure or instruction, tell the WARNING owner or the designated person immediately. Do not On electrified bodies (such as RevAMP), serious death or operate the unit if you do not understand all procedures and injury can occur from improper handling of charged instructions in this manual.

  • Page 18: To The Mechanic (Continued)

    RevAMP TO THE MECHANIC (CONTINUED) WARNING A unit that needs service or repair can malfunction and DO NOT operate or service the unit until you create a dangerous condition. A part failure during operation understand the procedures and requirements of this can cause serious injury or death to a person or damage to manual and the Service Manual.

  • Page 19: Warranty Claims And Inquiries

    RevAMP WARRANTY CLAIMS AND INQUIRIES The HEIL ENVIRONMENTAL WARRANTY STATEMENT is printed on the inside, back cover of this manual. Should a failure occur that is covered by this warranty, contact the nearest Heil dealer for warranty repair unless otherwise authorized by Heil.

  • Page 20: Customer Service And Repair Parts Contact Information

    RevAMP CONTACT INFORMATION Customer Care Phone: 866-275-4345 Technical Service Phone: 866-310-4345 Parts Central Phone: 800-528-5308 4301 Gault Avenue North Fort Payne, AL 35967 www.heil.com Issued July 2024 Copyright 2024, The Heil Co. Introduction Printed in the U.S.A.

  • Page 21: Models

    RevAMP MODELS The RevAMP has one body model, the eject model. See the figure below. You use the lift arm to pick up containers, lift the containers and dump the refuse into the hopper. You then use the lift arm to put the refuse container on the ground.

  • Page 22: Serial Plate Locations

    RevAMP SERIAL PLATE LOCATIONS You determine the sides of the unit by facing the direction of forward travel. The left side is the “streetside” and the right side is the “curbside”. The figure below shows the location of the serial plate on the streetside of the unit’s body and lift arm serial plate.

  • Page 23: Reading The Serial Plate

    RevAMP Model number: READING THE SERIAL PLATE Body 300xxx (“x” is any single-digit number) Arm 400xxx (“x” is any single-digit number) Unit’s unique serial number The serial plate is the “birth certificate” of the unit. See the Body size (cu. yd.) figure below.

  • Page 24: Product Nomenclature Curb Side

    RevAMP PRODUCT NOMENCLATURE The figure below shows the major components and their typical location on the unit. See the following pages for brief descriptions of each component shown below. Figure 6. Product Nomenclature Curb Side Issued July 2024 Copyright 2024, The Heil Co. Introduction Printed in the U.S.A.

  • Page 25: Product Nomenclature Street Side

    RevAMP PRODUCT NOMENCLATURE The figure below shows the major components and their typical location on the unit. See the following pages for brief descriptions of each component shown below. Figure 7. Product Nomenclature Street Side Issued July 2024 Copyright 2024, The Heil Co. Introduction Printed in the U.S.A.

  • Page 26: Product Nomenclature Hopper

    RevAMP PRODUCT NOMENCLATURE The figure below shows the major components and their typical location on the unit. See the following pages for brief descriptions of each component shown below. Figure 8. Product Nomenclature Hopper Issued July 2024 Copyright 2024, The Heil Co. Introduction Printed in the U.S.A.

  • Page 27: Product Nomenclature (Continued)

    RevAMP Hopper – The hopper is the front part of the body assembly. PRODUCT NOMENCLATURE (CONTINUED) The hopper is the loading chamber for the refuse. Refuse dumped into the unit falls inside the hopper where it is WARNING moved by the auger into the body. Moving equipment can be dangerous to bystanders.

  • Page 28: Product Nomenclature (Continued)

    RevAMP PRODUCT NOMENCLATURE (CONTINUED) DANGER A tailgate in motion is dangerous. Serious injury or death DANGER may occur if a person is struck by a moving tailgate or Always prop a tailgate when you leave it raised for becomes trapped between the tailgate and the body. Clear maintenance, service or cleaning procedures.

  • Page 29: Glossary

    RevAMP GLOSSARY TERM DEFINITION accident An incident that results in unintended harm. The refuse collection container body The complete body assembly or the area of the body where the refuse is stored. boiling Refuse material rising from a compacted base to the unit’s roof. Refuse material densely compacted on a bottom layer with refuse material loose or lightly bridge compacted on a top layer.
  • Page 30 RevAMP GLOSSARY TERM DEFINITION incident An unintended and undesired event that has the potential to harm. interlock A safety mechanism that disables a function or action. LATCHED The condition when the tailgate is fully CLOSED, thereby locking the tailgate. Lift Arm That part of the RevAMP loader that moves IN, OUT, UP, DOWN and PIVOTS.
  • Page 31 Revolutions Per Minute should The action is advised. unit The Heil RevAMP refuse collection vehicle referred to in this manual. WARNING Indicates a hazardous situation, which if not avoided, could result in death or serious injury. Issued July 2024 Copyright 2024, The Heil Co.
  • Page 32 RevAMP NOTES:...

  • Page 33: Safety Messages And Decals

    RevAMP SECTION 2 SAFETY MESSAGES AND DECALS Issued July 2024 Copyright 2024, The Heil Co. Safety Messages and Decals Printed in the U.S.A.

  • Page 34: Section Preview

    RevAMP PREVIEW Read this section to learn about: General safety precautions and safety precautions for the safe operation and maintenance of the unit The safety precautions for NOT towing another vehicle or machine Safety decals on the unit. Issued July 2024 Copyright 2024, The Heil Co.

  • Page 35: Precautionary Statements

    RevAMP PRECAUTIONARY STATEMENTS Read this entire manual and especially this safety section before you operate the vehicle. Failure to follow these important precautions could result in serious injury, death, or property damage. This safety alert symbol indicates important safety messages in this manual and on safety decals attached to the equipment.

  • Page 36: General Safety Precautions

    RevAMP GENERAL SAFETY PRECAUTIONS Introduction The safety measures in this operating manual should not be considered exhaustive. It is the operator’s responsibility to know and follow the appropriate operating procedures that are in accordance with the American National Standards Institute (ANSI), the Occupational Safety and Health Administration (OSHA) and any other organization depending on the state.

  • Page 37: Decals

    RevAMP DECALS The following pages show the DANGER, WARNING and CAUTION decals and list the reflective safety materials that are on the vehicle. See the Parts and Service Manual for the location and part numbers of all decals on the unit. NOTICE Replace any decal with a new decal if the old decal is lost, destroyed, painted over or cannot be read.

  • Page 38: Decal Placement

    RevAMP DECAL PLACEMENT Figure 9. Decal Placement Sheet 1 Issued July 2024 Copyright 2024, The Heil Co. Safety Messages and Decals Printed in the U.S.A.
  • Page 39 RevAMP DECAL PLACEMENT (CONTINUED) Figure 10. Decal Placement Sheet 2 Issued July 2024 Copyright 2024, The Heil Co. Safety Messages and Decals Printed in the U.S.A.
  • Page 40 RevAMP DECAL PLACEMENT (CONTINUED) Figure 11. Decal Placement Sheet 3 Issued July 2024 Copyright 2024, The Heil Co. Safety Messages and Decals Printed in the U.S.A.
  • Page 41 RevAMP DECAL PLACEMENT (CONTINUED) Figure 12. Decal Placement Sheet 4 Issued July 2024 Copyright 2024, The Heil Co. Safety Messages and Decals Printed in the U.S.A.
  • Page 42 RevAMP DECAL PLACEMENT (CONTINUED) Figure 13. Decal Placement Sheet 5 Issued July 2024 Copyright 2024, The Heil Co. Safety Messages and Decals Printed in the U.S.A.
  • Page 43 RevAMP DECAL PLACEMENT (CONTINUED) ITEM PART NUMBER DESCRIPTION 1711 DECAL, WARNING, DO NOT STEP 1712 DECAL, WARNING DO NOT PRESSURE WASH 1720 DECAL, DANGER CRUSH AND PINCH HAZARD 1721 DANGER, ROTARY SHAFT 1728 DECAL, WARNING, FLAMABLE MATERIAL 047-1786 3/16" DIA .251-.375" GRIP RANGE ALUMINUM RIVET 115-0461 REFLECTOR, ADHESIVE BACK 3"...
  • Page 44 RevAMP 212-2420-150 2" REFLECTIVE TAPE, RED AND WHITE, 150" 212-2689 DECAL, FLAG 212-2691 DECAL, WARNING, DO NOT CROSS 212-3287 DECAL, WARNING, DAILY INSPECTION FORM 212-3568 PLATE, SERIAL, REVAMP BODY 212-3569 PLATE, SERIAL, REVAMP LIFT 212-3570 DECAL, TAILGATE SUPPORT 212-3571 DECAL, REVAMP BODY GREASE POINTS 212-3572 DECAL, REVAMP ARM GREASE POINTS 212-3594...

  • Page 45: Decal Images

    RevAMP DECAL IMAGES Figure 14. Danger Do Not Step, PN Figure 15. Do Not Pressure Wash, PN 01711 01712 Figure 17. Danger Rotating Shaft, PN Figure 16. Danger: Crush Hazard, PN 01720 01721 Issued July 2024 Copyright 2024, The Heil Co. Safety Messages and Decals Printed in the U.S.A.
  • Page 46 RevAMP DECAL IMAGES (CONTINUED) Figure 18. Fire or Explosion , Figure 19. Danger Stay Clear, PN PN 01728 212-0980 Figure 21. Warning Figure 20.Danger: Stand Clear, PN Never Use The 212-1242 Bumper as a Riding, PN 212-1631 Issued July 2024 Copyright 2024, The Heil Co.
  • Page 47 RevAMP DECAL IMAGES (CONTINUED) Figure 22. Warning Lockout/Tagout, PN 212-1781 Figure 23. Warning: Do Not Operate, PN 212-1783 Figure 24. ANSI Standards, PN 212-1841 Figure 25. Danger Do Not Tow, PN 212-1820 Issued July 2024 Copyright 2024, The Heil Co. Safety Messages and Decals Printed in the U.S.A.
  • Page 48 RevAMP DECAL IMAGES (CONTINUED) Figure 27. Caution When Using the Ladder, PN 212-1914 Figure 26. Danger Stand Clear of Moving Tailgatel, PN 212-1801 Issued July 2024 Copyright 2024, The Heil Co. Safety Messages and Decals Printed in the U.S.A.
  • Page 49 RevAMP DECAL IMAGES (CONTINUED) Figure 29. Caution Sump Door Must be Closedr, PN 212-2067 Figure 28. Heil Warranty , PN 212-1915 Figure 30.Warning DO NOT Ride on Body or Tailgate, PN 212-2276-6 Figure 31. Made in the USA, PN 212-2689 Issued July 2024 Copyright 2024, The Heil Co.
  • Page 50 RevAMP DECAL IMAGES (CONTINUED) Figure 33.Danger: High Voltage, Figure 32. PN 212-3594 Warning Do Not Cross Behind A Backing Truck , PN 0212-2691 Issued July 2024 Copyright 2024, The Heil Co. Safety Messages and Decals Printed in the U.S.A.
  • Page 51 RevAMP Figure 35. Danger High Figure 34. Daily Checks and Inspections, PN Voltage, PN 212-3595 212-3287 Issued July 2024 Copyright 2024, The Heil Co. Safety Messages and Decals Printed in the U.S.A.
  • Page 52 RevAMP DECAL IMAGES (CONTINUED) Figure 36. Tailgate Prop Operation, PN 212-3570 Issued July 2024 Copyright 2024, The Heil Co. Safety Messages and Decals Printed in the U.S.A.
  • Page 53 RevAMP DECAL IMAGES (CONTINUED) Figure 37. Body Lubrication Guide, PN 212-3571 Issued July 2024 Copyright 2024, The Heil Co. Safety Messages and Decals Printed in the U.S.A.
  • Page 54 RevAMP DECAL IMAGES (CONTINUED) Figure 38. Lift Lubrication Guide, PN 212-3572 Issued July 2024 Copyright 2024, The Heil Co. Safety Messages and Decals Printed in the U.S.A.

  • Page 55: Care Of Decals

    RevAMP CARE OF DECALS It is important that the decals are properly cleaned to make sure that they are readable and do not come off the unit. Use the following steps to clean the decals. General Instructions Wash the decals with a blend of mild car wash detergent and clean water. Rinse with clean water.
  • Page 56 RevAMP PRESSURE WASHER TECHNIQUE WARNING Avoid directing any pressurized water at electrical components such as the electric motors, the encoder, the electrical panel, or the charger. Figure 40. Incorrect Figure 39. Recommended Technique Technique VERY IMPORTANT: Before performing the cleaning procedure, proceed to shut down as described in the Lock-out/Tag-out section on •...
  • Page 57 RevAMP ALTERNATIVE CLEANING PROCEDURE When normal cleaning procedures do not remove difficult debris from the decals, try the following: WARNING Isopropyl alcohol is flammable and is harmful to eyes and skin. Keep isopropyl alcohol away from heat or open sources of ignition.

  • Page 58: Fire Danger

    – either as part failure to do so. of the Heil RevAMP body installation or from the chassis Immediately stop the RCV in a safe location as far (e.g. the traction battery). As with all high voltage battery...

  • Page 59: Fire Danger/Electrical Danger

    RevAMP FIRE DANGER (CONTINUED) ELECTRICAL DANGER Immediately contact relevant emergency services (e.g. Electric motors are powered by a 113VDCvoltage source. 911 in most U.S. jurisdictions) and ensure you Misuse could result in electric shock, burns or even communicate that the potential emergency involves a death.
  • Page 60 RevAMP NOTES:...

  • Page 61: Lock-Out/Tag-Out Procedure

    RevAMP SECTION 3 LOCK-OUT/TAG-OUT PROCEDURE Issued July 2024 Copyright 2024, The Heil Co. Lock-Out/Tag-Out Procedure Printed in the U.S.A.

  • Page 62: Section Preview

    RevAMP PREVIEW Read this section to learn about the proper Lock-Out/Tag-Out procedures. You MUST Lock-Out/Tag-Out a unit BEFORE: You enter the body Do maintenance or repair procedures. Issued July 2024 Copyright 2024, The Heil Co. Lock-Out/Tag-Out Procedure Printed in the U.S.A.

  • Page 63: Locking Out The Unit

    RevAMP LOCK-OUT/TAG-OUT PROCEDURE 3. Perform a 360 walk around the vehicle to make sure no one is in harm’s way. NOTICE 4. SET the tailgate props when you raise the tailgate Always use your employer’s Lock-Out/Tag-Out procedures. for service, maintenance or cleaning. If your employer does not have Lock-Out/Tag-Out 5.

  • Page 64: Locking Out The Unit (Continued)

    RevAMP LOCK-OUT/TAG-OUT PROCEDURE RETURN TO SERVICE FROM LOCK-OUT/ (CONTINUED) TAG-OUT 1. Once you have completed the maintenance, repair, or cleaning procedures on the unit, remove your Lock- Out/Tag-Out tags from the unit. 2. Never remove anyone else’s tag. Only the person who placed the Lock-Out/Tag-Out lock is authorized to remove the lock.
  • Page 65 RevAMP SECTION 4 OPERATION Issued July 2024 Copyright 2024, The Heil Co. Operation Printed in the U.S.A.

  • Page 66: Operation Operation

    RevAMP 7. Use the unit only for tasks for which it was designed. OPERATION 8. Never use electrical cables or other components as a General operation handle. 1. It is the operator’s responsibility to ensure compliance 9. Always keep arms, hands, fingers, or other limbs away of the vehicle in accordance with this Operator’s from moving parts.

  • Page 67: Operation (Continued)

    RevAMP 2. In accordance with the law, it is strictly prohibited to OPERATION (CONTINUED) drive and control the vehicle while under the influence General operation (Continued) of drugs and/or alcohol. 3. The operator taking control of the unit must have 17.
  • Page 68 RevAMP NOTES:...

  • Page 69: Controls, Switches, And Indicator Lights

    RevAMP SECTION 5 CONTROLS, SWITCHES, AND INDICATOR LIGHTS Issued July 2024 Copyright 2024, The Heil Co. Controls, Sw itches, and Indicator Lights Printed in the U.S.A.

  • Page 70: Section Preview

    RevAMP PREVIEW Read this section to learn about the operation of the in-cab and outside controls, switches, buttons, and indicator lights. NOTICE The location and appearance of the controls may be different than those shown in this manual. Make sure you know the location of the controls and the how you operate the controls on your unit before you use the vehicle.

  • Page 71: Lift Arm

    RevAMP LIFT ARM To Operate Manually, it is important to ensure enough clearance before performing any movement with the automated arm. Before every movement, check the surroundings to prevent accidents.To operate the arm follows these steps: 1.The vehicle must be at a complete stop in order to use the automated arm.

  • Page 72: Troubleshooting

    RevAMP TROUBLESHOOTING If you encounter any operational issues, the truck is equipped with many features to help you, or you may perform some simple procedures to troubleshoot it. Here is a list of items you may encounter, and easy procedures to be performed by the operator. •...

  • Page 73: Tailgate Props

    RevAMP SECTION 6 TAILGATE PROPS Issued July 2024 Copyright 2024, The Heil Co. Tailgate Props Printed in the U.S.A.

  • Page 74: Section Preview

    RevAMP PREVIEW Read this section to learn about: Using the tailgate props Issued July 2024 Copyright 2024, The Heil Co. Tailgate Props Printed in the U.S.A.

  • Page 75: Tailgate

    RevAMP TAILGATE The tailgate is controlled by using the touch controls on the screen. It must always be in the closed position during collection mode. If maintenance needs to be performed on the tailgate or inside the body, it is important to follow a Lock-Out/Tag-Out procedure , BEFORE performing any operation or maintenance.

  • Page 76: Tailgate

    RevAMP TAILGATE Tailgate locking pins shown in the figure below should always be securely in place in collection mode. Figure 47. Tailgate Locking Pin Issued July 2024 Copyright 2024, The Heil Co. Tailgate Props Printed in the U.S.A.

  • Page 77: Tailgate Safety Props

    RevAMP TAILGATE SAFETY PROPS The procedure to secure the opened tailgate shall be followed for cleaning around the ejector panel or tailgate or servicing and repairs inside the body. WARNING DO NOT stand under a raised tailgate during operation or when the safety props are not installed.
  • Page 78 RevAMP NOTES:...

  • Page 79: Daily Checklist

    RevAMP SECTION 7 DAILY CHECKLIST Issued July 2024 Copyright 2024, The Heil Co. Daily Checklist Printed in the U.S.A.

  • Page 80: Refuse Vehicle Daily Inspection

    RevAMP DATE: __________/__________/__________ REFUSE VEHICLE DAILY INSPECTION UNIT NO. ____________________________ Enter one of the following codes in the Inspection Results Code column: Use a to indicate inspected and no repair, service or adjustment is necessary. Use an R to indicate repair, service or adjustment is necessary. Use an N to indicate vehicle not equipped.

  • Page 81: Daily Checks And Inspections

    RevAMP INSPECTION CHECKS AND INSPECTIONS RESULTS CODE INSPECT PER APPLICABLE MANUFACTURER MANUAL Cab/Drive Wheels and Tires Tractor and Chassis Electrical Chassis Engine & Transmission & Fluid Levels REFUSE COLLECTION SYSTEMS AND COMPONENTS CAB OUTSIDE AREA Check air pressure of tires. Add air to any tire with air pressure lower than recommended before going on route.
  • Page 82 RevAMP INSPECTION CHECKS AND INSPECTIONS RESULTS CODE Inspect decals on curb side body for damage and readability Inspect tailgate raise components Cylinder, hoses and fittings for leaks Hoses for wear and damage Cylinder for damage Loose or missing mounting hardware Inspect tailgate lock components Latch components for wear or damage Loose or missing mounting hardware...
  • Page 83 RevAMP INSPECTION CHECKS AND INSPECTIONS RESULTS CODE Hoses for wear and damage Cylinder for damage Loose or missing mounting hardware Inspect all decals on curb side body for damage and readability Inspect body structure for damage, loose or missing nuts and bolts and for cracked welds Inspect body mounting brackets for cracked weld, missing bolts or nuts or movement Inspect level of hydraulic oil tank is mounted above tailgate.
  • Page 84 RevAMP INSPECTION CHECKS AND INSPECTIONS RESULTS CODE Pull the System Power knob UP – the switch’s red light is ON and the PUMP ON light is ON Push the System Power knob DOWN – the switch’s red light is OFF and the PUMP ON light is OFF Pull the System Power knob UP –...
  • Page 85 RevAMP INSPECTION CHECKS AND INSPECTIONS RESULTS CODE PUMP ON light is OFF – if it is ON, push the System Power knob DOWN If equipped, check the operation of each camera FINAL INSPECTION While you walk completely around the vehicle, look for: Fluid leaks Cracked or damaged welds and metal Loose or missing bolts, nuts and clamps...
  • Page 86 RevAMP NOTES:...

  • Page 87: Before Going On Route

    RevAMP SECTION 8 BEFORE GOING ON ROUTE Issued July 2024 Copyright 2024, The Heil Co. Before Going on Route Printed in the U.S.A.

  • Page 88: Section Preview

    RevAMP PREVIEW Read this section to learn proper procedures for: Checking the unit each day Starting the unit in cold weather Setting the unit up for the route Removing power to the unit during periods of not using the unit. Issued July 2024 Copyright 2024, The Heil Co.

  • Page 89: Before Disembarking

    RevAMP BEFORE DISEMBARKING If, for any reason, the height of the unit has changed, you must ensure that the new height is indicated on the safety Wearing of safety gloves and Arc Rated foot wear is label provided for this purpose. strongly recommended for all operators.

  • Page 90: Battery Disconnect Switch / Daily Checklist

    RevAMP BATTERY DISCONNECT SWITCH DAILY CHECKLIST The battery box is typically located on the streetside of the See the Daily Check section for the daily checks and chassis frame near the front of the body, however it can be procedures checklist. Make a copy of the check list. mounted at a different location on different chassis.

  • Page 91: Operating State

    RevAMP OPERATING STATE It is important that during operation the indicator stays blue and the corner dot stays green. It means the ejector panel is in fully retracted, at-home position. Otherwise,the auger is not operational. Collected material behind the ejector panel should be minimal and no pressure shall be exerted on the trap door.
  • Page 92 RevAMP Figure 51 Collecting Mode Screen When using the screen for manual operation of the tailgate or the ejection panel for example, a maximum actuation of 15 seconds is allowed. Over this period of time, the commands will stop. You just need to take your finger off the command and press and hold it again.

  • Page 93: Compaction

    RevAMP COMPACTION The compaction is performed by the auger. The red button on the joystick is to enter collection mode. In automatic mode, the auger is activated each time the lifting arm is raised.Manual actuation of the auger allows it to run forward or backward as needed.
  • Page 94 RevAMP NOTES:...

  • Page 95: On-Route Operation Procedures

    RevAMP SECTION 9 ON-ROUTE OPERATION PROCEDURES Issued July 2024 Copyright 2024, The Heil Co. On-Route Operation Procedures Printed in the U.S.A.

  • Page 96: Driving To Pick-Up Locations

    RevAMP USE OF CURB SIDE DRIVE DRIVING TO PICK-UP LOCATIONS If equipped, drive from the curb-side driver position ONLY on Whenever you drive the RevAMP unit to and from a route, the collection route. DO NOT use this station during travel to along the route, to the landfill, etc., make sure the unit is set or from a route, landfill or transfer station.

  • Page 97: 4-Button Lift Controls

    RevAMP 4-BUTTON LIFT CONTROLS Use the instruction that follow for either the standard 4- button controls or a remote (optional) 4-button control. 1. Use the 4-button control and MOVE the lift arm IN/ OUT and UP/DOWN to position the grabbers to grip the refuse container.

  • Page 98: 4-Button Lift Controls (Continued)

    RevAMP 4. Use the 4-button control IN/OUT and the DOWN/IN 4-BUTTON LIFT CONTROLS (CONTINUED) switches to move the lift arm until the lift arm sets the refuse container on the ground. CAUTION Grabbing a refuse container with too much pressure can damage the container.

  • Page 99: Lifting And Loading

    RevAMP LIFTING AND LOADING REFUSE WARNING Use the following procedures at each stop along the route to Moving equipment can be dangerous. Serious injury or load refuse into the RevAMP unit with the lift arm. Observe death may occur if a person is in the wrong area or is not the DANGER and WARNING notices.

  • Page 100: Joystick Lift Controls

    RevAMP 3. The joystick can be used to position the lift and JOYSTICK LIFT CONTROLS grabbers to align with the container. Use the joystick to move the lift arm with the UP, DOWN, IN and OUT CAUTION functions until the lift arm is in position to unload the Grabbing a refuse container with too much pressure can refuse container.

  • Page 101: Achieving Payload

    TRANSFER STATION Read this section for advice and tips on how to pack the most efficient loads with your Heil RevAMP unit. At the end of the route, or when the unit has a full load, Payloads in any refuse/waste handling vehicle will vary prepare the unit to go to the landfill.

  • Page 102: Autolift Mode

    RevAMP AUTOLIFT ENABLE To enabled Aulolift Mode follow the below instructions. Press Config Button Figure 52. Figure 56.Config Button Issued July 2024 Copyright 2024, The Heil Co. On-Route Operation Procedures Printed in the U.S.A.

  • Page 103: Autolift Mode

    RevAMP AUTOLIFT ENABLE (CONTINUED) Press Arm Button Figure 57.Arm Button Issued July 2024 Copyright 2024, The Heil Co. On-Route Operation Procedures Printed in the U.S.A.

  • Page 104: Autolift Mode

    RevAMP AUTOLIFT ENABLE (CONTINUED) Check Autolift Enable Also to invert the grabber buttons check the Inverted box Figure 58.Check Autolift Issued July 2024 Copyright 2024, The Heil Co. On-Route Operation Procedures Printed in the U.S.A.

  • Page 105: Automatic Mode

    RevAMP AUTOMATED AUTOLIFT All the collection equipment controls are carried out from the monitor and the joystick. An overall view of the monitor and its indicators is shown in Figure 55. With Collection Mode ON, Position the grabbers to aline with the cart. Manually go out with the lift by moving the joystick to the 3 o’clock position until positioned to grab the cart.

  • Page 106: Auger Manual Mode

    RevAMP AUGER MANUAL MODE 2. Auger manual mode selection Figure 56. Figure 60. Auger Manual Mode Issued July 2024 Copyright 2024, The Heil Co. On-Route Operation Procedures Printed in the U.S.A.

  • Page 107: Auger Reverse

    RevAMP AUGER REVERSE 3. Auger reverse button Figure 57. a. Manual mode only: press and hold the button to reverse the auger manually. Figure 61. Auger Reverse Mode Issued July 2024 Copyright 2024, The Heil Co. On-Route Operation Procedures Printed in the U.S.A.

  • Page 108: Monitor Description

    RevAMP MONITOR DESCRIPTION 4. Auger forward button; a. Manual mode; press and hold to activate auger manually. b. Automatic mode: Press once to automatically start a compaction cycle. Figure 62. Auger Forward Mode Issued July 2024 Copyright 2024, The Heil Co. On-Route Operation Procedures Printed in the U.S.A.

  • Page 109: Ejector Panel Manual Reverse

    RevAMP MONITOR DESCRIPTION (CONTINUED) 5. Ejector panel manual reverse button; a. Press and hold for manual retraction of the ejector panel; Grey indicator shows that the ejector is not in working position (not fully retracted). Figure 64. Blue Figure 63. Ejector Panel Reverse Indicator Blue indicator shows the ejector is at its original position.

  • Page 110: Ejector Forward

    RevAMP MONITOR DESCRIPTION 6. Ejector panel manual forward button a. Press and hold for moving the ejector panel rearward(toward the rear of the truck); Grey indicator shows that the panel is NOT fully extended; Blue indicator shows that the panel is at fully extended position; Figure 65.

  • Page 111: Tailgate Open

    RevAMP MONITOR DESCRIPTION 7. Tailgate manual opening button, Tailgate pins must be removed before opening. a. Press and hold for unlocking and opening the tailgate Grey color indicates when tailgate is NOT fully opened; Blue color indicates when tailgate is fully open; Figure 66.

  • Page 112: Tailgate Close

    RevAMP MONITOR DESCRIPTION 8. Tailgate manual closing button, after tailgate is closed replace locking pins. a. Press and hold for closing and locking the tailgate; Grey indicator shows that the tailgate is NOT fully closed or locked; Blue indicator appears when the tailgate is fully closed and locked; Figure 67.

  • Page 113: Work Lights

    RevAMP MONITOR DESCRIPTION 9. Hopper and arm work lights control Figure 68. Work Light Issued July 2024 Copyright 2024, The Heil Co. On-Route Operation Procedures Printed in the U.S.A.

  • Page 114: Collection Mode

    RevAMP MONITOR DESCRIPTION 10. Collection mode indicator/Bin counter reset button a. Grey color indicates when NOT in collecting mode At any time (even when not in collection mode), the arm can be retracted/lowered and stored. The grabber can be opened. b.

  • Page 115: Collection Mode (Continued)

    RevAMP COLLECTION MODE (CONTINUED) 10. Collection mode indicator/Bin counter reset button d. Recycle collection mode Figure 70. Recycle Mode e. Organic collection mode Figure 71. Organic Mode Issued July 2024 Copyright 2024, The Heil Co. On-Route Operation Procedures Printed in the U.S.A.

  • Page 116: Camera

    RevAMP CAMERA (CONTINUED) 11. Alarm screen. Displays any error messages since last reset 12. Settings window access.(Those settings are factory set.Only trained maintenance personnel shall have access.) 13. Status window access. (Those settings are factory set.Only trained maintenance personnel shall have access.) 14.

  • Page 117: Motor Status

    RevAMP MOTOR STATUS 15. Motor and encoder status. In this section you will find information about each motor and actuator. a. Motor status. There are three different colors possible: GREY: Motor is not powered or in Pre-Operational mode. This state will be activated when an emergency stop is activated.

  • Page 118: Home Screen

    RevAMP HOME SCREEN 16. Return to the main screen. Figure 74. Home Screen Issued July 2024 Copyright 2024, The Heil Co. On-Route Operation Procedures Printed in the U.S.A.

  • Page 119: Charging Status

    RevAMP CHARGING STATUS 17. Charging status Figure 75. a. Icon color: The charging icon is GREY when truck is NOT in charging mode. The charging Icon in yellow indicates that J1772 connector is plugged in but the vehicle is not charging. When charging starts, icon will be GREEN. Get behind the truck to make sure lights are flashing.

  • Page 120: Charging Status

    RevAMP CHARGING STATUS (CONTINUED) When the charge is between 75% and 99% the lower right amber light flashes and the lower left, upper left and upper right amber lights are on solid. When fully charged the amber lights are all on solid. The SOC may drop to 99% or 98% on the screen. c.

  • Page 121: Bin Counter, Date, And Error

    RevAMP BIN COUNTER, DATE, AND ERROR 18. Collected bins counter. 19.Actual date & time. 20. Live error feedback. Really useful if you suspect something is wrong. This could indicate the problem. Figure 76. Issued July 2024 Copyright 2024, The Heil Co. On-Route Operation Procedures Printed in the U.S.A.

  • Page 122: Main Screen

    RevAMP MAIN SCREEN 21.Main screen status Figure 77. Main Screen a. Parking brake indicator RED: parking brake is engaged GREY: parking brake is released b. Speed indicator NOTE: If arm is out from home position, a full-screen alarm will occur. c.

  • Page 123: Main Screen Status (Continued)

    RevAMP MAIN SCREEN STATUS (CONTINUED) 21.Main screen status (Continued) Circle around the area could be RED. This occurs as soon as the battery temperature is below the minimum battery operating temperature of 0°C. In this case, the truck will be completely inoperative until battery pack reaches a minimum temperature of 0°C.

  • Page 124: Main Screen Status (Continued)

    RevAMP MAIN SCREEN STATUS (CONTINUED) 21.Main screen status (Continued) Voltage reading from 12V DC to DC converter Voltage reading from 24V DC to DC converter. All motors on the body are High Voltage. Issued July 2024 Copyright 2024, The Heil Co. On-Route Operation Procedures Printed in the U.S.A.

  • Page 125: Battery Status

    RevAMP BATTERY STATUS 22. Battery heater status Figure 78. a. Grey: Battery pack heater pad is off. b. Orange: Battery heater pad is activated. Minimum battery temperature to reach: 59 ° F. Issued July 2024 Copyright 2024, The Heil Co. On-Route Operation Procedures Printed in the U.S.A.
  • Page 126 RevAMP NOTES:...

  • Page 127: Landfill/Transfer Station/Recycle Center Procedures

    RevAMP SECTION 10 LANDFILL/TRANSFER STATION/ RECYCLE CENTER PROCEDURES Issued July 2024 Copyright 2024, The Heil Co. Landfill/Transfer Station/Recycle Center Printed in the U.S.A. Procedures...

  • Page 128: Section Preview

    RevAMP PREVIEW Read this section to learn about: Setup conditions to eject the refuse Unloading the refuse Using the sump and (optional) washout system Preparing the unit to return to route. Issued July 2024 Copyright 2024, The Heil Co. Landfill/Transfer Station/Recycle Center Printed in the U.S.A.

  • Page 129: Landfill/Transfer Station Procedures

    RevAMP OVERVIEW OF LANDFILL/TRANSFER SETTING UP THE UNIT FOR EJECTING STATION PROCEDURES After you position the unit on firm ground for ejecting at the Use the following information as an overview of the steps to landfill, set it up properly before ejecting the refuse. follow when you eject a load of refuse at the landfill.

  • Page 130: Ejector

    RevAMP EJECTOR The ejection procedure can either be in automatic or in manual modes.Before launching the ejection, you must take the safety locking pins off the tailgate, failure to do so could result in equipment damages. You must be in ejection mode (not in collection mode) and if equipped make sure the tilting roof (option) is in the lowered position (this should be automatic when deactivating the arm).

  • Page 131: Ejector(Continued)

    RevAMP EJECTOR (CONTINUED) Figure 80. Ejector Panel Starts When the tailgate is fully open, you must take off the parking brake and move the truck forward during ejection to ensure enough clearance to close the tailgate. The ejector panel goes all the way to the rear and comes back to the retracted position.

  • Page 132: Ejector(Continued)

    RevAMP EJECTOR (CONTINUED) Figure 82. Push When Ready Afterward, the auger will start pushing residual material inside the hopper. When the hopper is empty,simply press and hold the green joystick button for 2 seconds and the ejector panel will do another complete travel and stop at the rear. Figure 83.

  • Page 133: Ejector(Continued)

    RevAMP EJECTOR (CONTINUED) Figure 84. Clean Tailgate Seal At this time, get out of the cab and go to the back of the body and check if the body is completely empty and remove any material hanging at the back of the body or on the ejector panel. Material trapped inside the juice traps will be cleaned at each body unloading.

  • Page 134: Ejector(Continued)

    RevAMP EJECTOR (CONTINUED) When the procedure is completed, you can reinstall the safety locking pins. Figure 86. Figure 87. Completed Autoejection The ejection procedure can be stopped at all times by pressing the emergency stop. If you do so, you will need to finish the procedure manually with the commands on the screen.

  • Page 135: Unlocking And Raising The Tailgate

    RevAMP Raising the Tailgate UNLOCKING AND RAISING THE TAILGATE 1. Put the packer in the MANUAL mode - PRESS the Unlocking the Tailgate AUTO PACK button to MANUAL. The tailgate is controlled by using the touch controls on the screen. It must always be in the closed position during DANGER collection mode.

  • Page 136: Raising The Tailgate (Continued)

    RevAMP RAISING THE TAILGATE (CONTINUED) Figure 90. Tailgate Fully Open Issued July 2024 Copyright 2024, The Heil Co. Landfill/Transfer Station/Recycle Center Printed in the U.S.A. Procedures...

  • Page 137: Clean And Inspect The Tailgate Seal

    RevAMP CLEAN AND INSPECT THE TAILGATE SEAL BEFORE you lower the tailgate, MAKE SURE the area Before entering the area between the Tailgate and Body where tailgate seal mates with the body is CLEAN AND make sure the tailgate props are in the position shown FREE of any refuse and debris.

  • Page 138: Clean Out The Sump

    RevAMP Clean Out Hopper Sump A sump door is located on the front corner on each side of the body and needs to be open when cleaning out the sump area. A cleaning tool is provided with each unit to clean out the sump area.

  • Page 139: Lowering The Tailgate

    RevAMP LOWERING THE TAILGATE REMOVE REFUSE FROM THE ENGINE AND EXHAUST AREAS Follow These Steps: NOTICE DANGER Inspect unit for refuse on or about the engine or exhaust A tailgate in motion is dangerous. Serious injury or death components. Remove all refuse to prevent a fire. may occur if a person is struck by a moving tailgate or becomes trapped between the tailgate and the body.
  • Page 140 RevAMP NOTES:...

  • Page 141: End Of Day Procedures

    RevAMP SECTION 11 END OF DAY PROCEDURES Issued July 2024 Copyright 2024, The Heil Co. End of Day Procedures Printed in the U.S.A.

  • Page 142: Section Preview

    RevAMP PREVIEW Read this section to learn about: Parking the Unit Washout System Final Inspection Report to Employer/Supervisor Ignition Keys Charging Issued July 2024 Copyright 2024, The Heil Co. End of Day Procedures Printed in the U.S.A.

  • Page 143: Parking The Unit

    RevAMP 6. Make sure all functions are in the home position. END OF DAY PROCEDURES 7. APPLY the parking brake. Parking the Unit 8. Put the transmission in neutral and turn the engine 1. Park the unit in the space designated by your OFF.

  • Page 144: Cleaning

    RevAMP CLEANING Before performing the cleaning procedure, proceed to shut down as described in the Lock-out/Tag-out section on pg. VERY IMPORTANT: • Avoid directing any pressurized water at electrical components such as the electric motors, the encoder, the electrical panel, or the charger. •...

  • Page 145: Charging

    RevAMP The RevAMP battery cannot be charged with the chassis CHARGING battery and also cannot be charged with the charger used for Charging the chassis battery because it is a level 3 charger. The rear Amber lights on the tailgate flash in a sequence, depending To charge the RevAMP battery it must be connected to a on the percentage of battery charge.

  • Page 146: Charging

    RevAMP CHARGING (CONTINUED) When fully charged the amber lights are all on solid. The SOC may drop to 99% or 98% on the screen. This is normal when the battery is fully charged and internal cells are self-balancing the voltage. Battery Charging Process The following process outlines steps to connect and charge the electric body battery.

  • Page 147: Charging

    RevAMP CHARGING (CONTINUED) Find the J1772 RECEPTACLE charging port located on the Street Side of the chassis and Open cap. Figure 99 Charging Port Figure 100 Charging Figure 97 Charging Port Figure 98 Charging Port When the Charging Plug is correctly connected, the EV Body will automatically activate the charging sequence.

  • Page 148: Charging

    RevAMP CHARGING (CONTINUED) The display screen in the cab should show a green plug icon in the lower left-hand side, and the charging amps will show on the right-hand side measuring above 0 A. Figure 101 Charging Screen Issued July 2024 Copyright 2024, The Heil Co.

  • Page 149: Preventive Maintenance Chart

    RevAMP SECTION 12 PREVENTIVE MAINTENANCE CHART Issued July 2024 Copyright 2024, The Heil Co. Preventive Maintenance Chart Printed in the U.S.A.

  • Page 150: Body Preventive Maintenance Chart

    RevAMP BODY PREVENTIVE MAINTENANCE CHART Preventive maintenance must be performed to ensure the safe and reliable operation of your unit. Use the chart below as a guideline for when essential items should be checked and serviced. *HOURS OF OPERATION COMPONENT/SYSTEM 200 1000 2000 CHECK/SERVICE...

  • Page 151: Lubrication Guide

    RevAMP SECTION 13 LUBRICATION GUIDE Issued July 2024 Copyright 2024, The Heil Co. Lubrication Guide Printed in the U.S.A.

  • Page 152: Lift Lubrication Guide

    RevAMP LIFT LUBRICATION GUIDE Clean fittings before applying grease and always pump enough grease into joint to remove the old grease. Wipe off excess grease. Lubricate moveable mechanical parts without fittings every 60 days with non-detergent engine oil. Figure 102. Lift Lubrication Guide Issued July 2024 Copyright 2024, The Heil Co.

  • Page 153: Body Lubrication Guide

    RevAMP BODY LUBRICATION GUIDE Clean fittings before applying grease and always pump enough grease into joint to remove the old grease. Wipe off excess grease. Lubricate moveable mechanical parts without fittings every 60 days with non-detergent engine oil. Figure 103. Body Lubrication Guide Issued July 2024 Copyright 2024, The Heil Co.
  • Page 154 RevAMP NOTES:...
  • Page 155 INDEX care of decals caution 21, 27 charging 4 button lift controls charging status clean and inspect the tailgate seal collection mode accident compaction acheiving payloads contact information auger forward Customer Care auger manual mode Parts Central auger reverse Technical Service automated arm controls battery disconnect switch...
  • Page 156 INDEX extend/EXTEND joystick lift controls final inspection fire danger fouling landfill/transfer station procedures LATCHED leaving route for the landfill/transfer station glossary lift arm grabber lift lubrication guide 46, 144 GRIP lifting and loading refuse with the lift arm 88, 89 LOCK lock the tailgate Lock-Out/Tag-Out...
  • Page 157 INDEX serial plate locations setting up for dumping should off/OFF streetside vs. curbside on route operation on/ON operating state operation tailgate operator tailgate closing tailgate opening tailgate prop operation tailgate safety props parking the unit to the mechanic to the operator 7, 9 precautionary statements to the owner...
  • Page 158 RevAMP NOTES:...
  • Page 159 HEIL ENVIRONM ENT AL WARRANT Y ST AT EM ENT Our products are subject to a limited warranty as outlined in the document linked below – please see the linked Heil Warranty Policies & Procedures for our full, limited warranty. As a summary, The Heil Co.
  • Page 160 www.heil.com Custom er Care: 866-ASK-HEIL (866-275-4345) The Heil Co. 4301 Gault Avenue North Fort Payne, AL 35967-9984 Parts Central: 800-528-5308 Technical Service: 866-310-4345 TechSupport@DoverESG.com...