Atlas TD6MR Installation & Operation Manual

Atlas TD6MR Installation & Operation Manual

6,000 lb. capacity portable

Advertisement

Replace This With Cover PDF

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TD6MR and is the answer not in the manual?

Questions and answers

Summary of Contents for Atlas TD6MR

  • Page 1 Replace This With Cover PDF...
  • Page 2: Table Of Contents

    Contents General Information..5 Product Identifi cation ..8 Packing, Transport, Storage ..9 Product Description ..10 Technical Specifi...
  • Page 3 Printing Characters And Symbols Throughout this manual, the following symbols and printing characters are used to facilitate reading: Indicates the operations which need proper care Indicates prohibition Indicates a possibility of danger for the operators  Indicates the direction of access for motor vehicles to the lift BOLD Important information TYPE...
  • Page 4: General Information

    • Any use of the machine made by operators who are not familiar with the instructions and procedures contained herein shall be forbidden. This manual is an integral part of the lift: it shall be given to the new owner if and when the lift is resold. TD6MR General Information...
  • Page 5 Any other use which differs from that provided for by the manufacturer of the machine is strictly forbidden. The use of non genuine parts may cause damage to people or objects General Information TD6MR...
  • Page 6 The manufacturer is not liable for any mistakes made when drawing up this manual and reserves the right to make any changes due the development of the product, at any time. TD6MR General Information...
  • Page 7: Product Identifi Cation

    Dealer where the machine has been bought or the Manufacturer’s Commercial Department. Only skilled personnel who are familiar with the lift and this manual shall be allowed to carry out packing, lifting, handling, transport and unpacking operations. Product Identification TD6MR...
  • Page 8: Packing, Transport, Storage

    Packages must be opened paying attention not to cause damage to people (keep a safe distance when opening straps) and parts of the lift (be careful the objects do not drop from the package when opening). Packing, Transport, Storage TD6MR...
  • Page 9: Product Description

    (5). The lifting and lowering motion is carried out by operation of the lifting button and the lowering lever on the control unit (6). The mechanical safety (7) operating manually is installed between 2 cylinders. Figure 1 – Lift Product Description TD6MR...
  • Page 10: Technical Specifi Cation

    fl uctuation on the electrical power supply, it is suggested to use the voltage stabilizer to protect the electrical components and system from overloading. 5.3 Pump Type Gear Flow rate 2.1 cm Continuous working pressure 230 bar – 250bar Technical Specification TD6MR...
  • Page 11 Figure 2 - Layout Technical Specification TD6MR...
  • Page 12 ASTM D 2270 Viscosity index 104 N° ASTM D 97 Pour point ~ 30 °C ASTM D 92 Flash point 215 °C ASTM D 644 Neutralization number 0.5 mg KOH/g Change hydraulic oil at 1 year intervals Technical Specification TD6MR...
  • Page 13 Figure 4 – Hydraulic Plan Hydraulic cylinder Maximum pressure valve Gear pump Safety valve Manual lowering valve Motor Non return valve Flow restrictor Oil fi lter Technical Specification TD6MR...
  • Page 14 A breaker (30A) must be installed in the circuit. Figure 5 – Electrical Wiring Diagram (110V -1Ph) Technical Specification TD6MR...
  • Page 15: Safety

    • be sure the motor of the vehicle is off, the gear engaged and the parking brake put on; • be sure only authorized vehicles are lifted without exceeding the maximum lifting capacity; • Verify that no one is on the platforms during lifting or standing. Safety TD6MR...
  • Page 16 Vehicle falling from the lift can be caused when the vehicle is improperly placed on platforms, and when its dimensions are incompatible with the lift or by excessive movement of the vehicle. In this case, keep immediately away from the working area. Safety TD6MR...
  • Page 17 The presence of unauthorized persons next to the lift and on the platforms is strictly forbidden during lifting as well as when the vehicle has been already lifted. Any use of the lift other than that herein specifi ed can cause serious accidents to people in close proximity of the machine. Safety TD6MR...
  • Page 18: Installation

    All areas next to the lift must be well and uniformly lit. 7.2 Concrete Surface The lift must be placed on the concrete surface suffi ciently resistant. The surface must be suitable for bearing maximum stress values, also in unfavorable working conditions. The surface must be perfectly leveled. Installation TD6MR...
  • Page 19 7.3 Hydraulic System Connection • Connect hydraulic hoses referring to the fi gure 12; • Tighten fi ttings thoroughly. Hydraulic cylinder Flow divider Hydraulic cylinder Figure 6 – Hydraulic Connections Installation TD6MR...
  • Page 20 • Verify that the control unit is powered • Verify that the motor direction of rotation is that shown on the label by pushing the lifting button. IF MOTOR GETS HOT OR SOUNDS PECULIAR, STOP IMMEDIATELY AND RECHECK THE ELECTRIC CONNECTIONS TD6MR Installation...
  • Page 21 WARNING: please follow carefully the instructions in the coming paragraph for avoiding damages on the lift. Carry out two or three complete cycles of lowering and lifting and check: • Repeat the 7.7 section • Check no strange noise during lifting and lowering Installation TD6MR...
  • Page 22: Operation And Use

    Do not permit the power unit to get wet! 8.1 Controls Figure 13 - Controls Controls for operating the lift are: LIFTING BUTTON (1) • When pressed, the motor is powered to operate the hydraulic circuit to raise the lift. Operation And Use TD6MR...
  • Page 23 • Raise the lift a little bit by pushing the lifting button to clear off the safety; • Release the safety by operating the manual release lever; • Continue pressing the lowering lever until the lift is lowered completely. Operation And Use TD6MR...
  • Page 24: Maintenance

    The use of water or infl ammable liquid is strictly forbidden. Be sure the rod of the hydraulic cylinders is always clean and not damaged since this may result in leakage from seals and, as a consequence, in possible malfunctions. Maintenance TD6MR...
  • Page 25 • a check of the electrical system to verify Every 12 that motor, limit switch and control panel Electrical system months operate properly must be carried out by skilled electricians • empty the oil tank and change the hydraulic oil Maintenance TD6MR...
  • Page 26: Troubleshooting

    Bleed the hydraulic system into hydraulic circuit The lift does not lift or lower The pump fi lter is dirty Check and clean if needed smoothly Check the seal and replace if The pump suction is blown needed Troubleshooting TD6MR...
  • Page 27: Parts List

    Parts List Lift & Cylinder Illustration Parts List TD6MR...
  • Page 28 Out scissor XJ-00800 Safety support XJ-00700 Safety rack XJ-00004 Lower wheel XJ-00013 Upper wheel XJ-00003 Shaft XJ-00005 Wheel shaft XJ-00008 Cylinder shaft XJ-00009 Shaft XJ-00010 Shaft XJ-00011 Middle shaft XJ-04000 Hydraulic cylinder 0202043 Screw M8X12 - GB/T70.1 Parts List TD6MR...
  • Page 29 0210002 Self-lubricated bush 2020 GB/T91 Split pin 4X50 SF-1(DU) Edged self-lubricated bush 2020 XJ-07001 Slider 1 0202043 Screw M8X12 - GB/T70.1 0203004 Nut M6 - GB/T6170 0205006 Washer D.6 - GB/T97.1 GB/T68 Screw M6X35 XSZ-7-3-1 Rubber pad Parts List TD6MR...
  • Page 30 Screw M6X20 - GB/T70.1 XJ-04100 Cylinder liner MS100-70-2 Piston XJ-04001 Cylinder shaft MS100-70-5 Cylinder guiding cover 0306087 Silencer 1/8 0312014 Gasket 70X50 0311008 Scraper D.40 0305006 Guide ring 40X25X2.5 0309025 O-ring 32X3.1 0212006 Seeger D.26 - GB/T894.1 Parts List TD6MR...
  • Page 31 Control Unit Illustration Parts List TD6MR...
  • Page 32 Part No. Description BX-C-A5 Hydraulic power unit 0205013 Washer D.12 - GB/T70.1 0511122 Wheel 4” 0213019 Split pin 2X26 - GB/T91 7630A-03100 Cart frame 7530D02301 Power cable L=3500 0511123 Safety releasing handle 0208006 Spring washer D.8 - GB/T93 Parts List TD6MR...
  • Page 33 Screw M10X25 - GB/T5781 0208007 Spring washer D.10 - GB/T93 0205011 Washer D.10 - GB/T97.1 XJ-00001 Flow divider 7530-Y-2 Flow restrictor 7530-Y-3 Spring 0302007 Union 1/4 0313001 Washer 1/4 7630-ZJ3000 Hydraulic hose L=3000 7630-WW350 Hydraulic hose L=350 Parts List TD6MR...
  • Page 34 Hydraulic Power Unit Illustration Parts List TD6MR...
  • Page 35 Screw M6X40 - GT/T70.1 0307015 Manual lowering valve BZ-GZ-001 Special screw M8X12 0307008 Non-return valve 0305001 Plug QD007 0509096 Motor 2.2KW 110V/60HZ/1PH BZ-9 Joint 0301011 Gear pump 2.1CC TD6MR Parts List If you’re looking for quality automotive tools, visit our website.

Table of Contents