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Atlas PX-16A Installion / Operation Manual

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Summary of Contents for Atlas PX-16A

  • Page 2 Revised 01/15/2020 Read this entire manual before operation begins. Record below the following information which is located on the serial number data plate. Serial No. Model No. Date of Installation...

  • Page 3: Table Of Contents

    Exploded View ... . 35 PX-16A Parts List ... 39 Warranty ....48...

  • Page 4: Px-16A Specifi Cations

    PX-16A Specifi cations • Electric-air control system, safety self-lock mechanism • 2-Dual synchronous cylinders are applied to assure the lifting level on both platforms • Skid proof diamond runway • Integrated rear slip-plates • Heavy duty design, fi t for a wide range of vehicle car to van and light truck •...

  • Page 5: Installation Requirement

    (Φ19, Φ10, Φ4,) Carpenter’s Chalk Rotary Hammer Drill Hammer Screw Drivers 4 Foot Level Tape Measure (25ft) Crescent Wrench (12”) Pliers Grease gun Ratchet & Socket (28mm) Wrench set (mm) Vise Grips (8#, 14#, 15#, 17#, 19#) Fig. 2 Installation Requirement PX-16A...
  • Page 6 Concrete must be in good condition and must be of test strength 3,000psi (210kg/cm²) minimum. Floors must be level and no cracks. Power Supply The electrical source must be 3Kw minimum. The source cable size must be 2.5mm² and in good condition of contacting with fl oor. Installation Requirement PX-16A...

  • Page 7: Installation Steps

    Installation Steps A. Location of Installation Check and insure the installation location (concrete, layout, space size etc.) is suitable for lift installation. For Standard Installation: On surface installation On surface installation foundation (See Fig. 3). Fig. 3 Installation Steps PX-16A...
  • Page 8 Illustration for on surface installation (See Fig. 4). Fig. 4 Installation Steps PX-16A...
  • Page 9 2.1 Flush mount installation foundation (Fig. 5). The concrete thickness at the bottom must be at least 4 inches. The bearing pressure must be over 460lbs/cm. All pipe must be PVC with 4 inch diameter. Fig. 5 Installation Steps PX-16A...
  • Page 10 Illustration for fl ush mount installation (Fig. 6). Fig. 6 Installation Steps PX-16A...
  • Page 11 B. Check the parts before assembly. Packaged lift and control cabinet (See Fig. 7). Fig. 7 Move aside the lift with fork lift or hoist, and open the outer packing carefully. Parts for on surface installation (See Fig. 8) Fig. 8 Installation Steps PX-16A...
  • Page 12 Parts for fl ush mount installation (See Fig. 9) Noted: Need guide ramp for fl ush mount installation Guide ramp (510018) Fig. 9 Open the parts box, check the parts according to the part list (See Fig. 10). Fig. 10 Installation Steps PX-16A...
  • Page 13 Check the parts of the parts bag according to the parts bag list. Parts bag for on surface installation (See Fig. 11) Fig. 11 Parts bag for fl ush mount installation (See Fig. 12) Fig. 12 Installation Steps PX-16A...
  • Page 14 C. Layout the machine and install oil system and air line system. Select a location and layout the equipment according to steps A (See Fig. 13). The control cabinet can be installed on the left or right according to the site. Fig. 13 Installation Steps PX-16A...
  • Page 15 Control cabinet installed in the left of the car in direction (See Fig. 14) Connect to the A of Air solenoid valve 1 Oil Hose 5/16*4450 2 Oil Hose 5/16*4200 3 Oil Hose 5/16*4500 4 Oil Hose 5/16*5960 Fig. 14 5 Oil Hose 5/16*6100 6 Oil Hose 5/16*6300 Installation Steps PX-16A...
  • Page 16 fi xing slot Connect to the A of Air solenoid valve Fig. 15 Install the oil-water separator (See Fig. 16). 12-11 12-8 Connecting the air source Fig. 16 by the oil-water separator Installation Steps PX-16A...
  • Page 17 ). Adjust the air pressure to 0.4~0.6MPa (See Fig. 17). Connect air source Adjust the air pressure to 0.4~0.6MPa Clockwise to increase Fig. 17 the air pressure. Counter-clockwise to reduce the air pressure. Adjust the air pressure to 0.4~0.6MPa Installation Steps PX-16A...
  • Page 18 Hydraulic power unit Single phase /4.0HP Three phase /4.0HP Rated current of thermal relay Using cross screwdriver to adjust rated current value of This point shows thermal relay the present rated current value Fig. 18 Installation Steps PX-16A...
  • Page 19 Connect the power wire and limit switch wire according to the Wiring diagram (See Fig. 19). Power Ground High Motor Hydraulic Wire Wire Limit Limit Wire Solenoid Switch Switch Valve Fig. 19 Circuit Diagram (See Fig. 20). 3 phase Fig. 20 Installation Steps PX-16A...
  • Page 20 Wire connection for hydraulic power unit (220V) Connect the power wire and limit switch wire according to the Wiring diagram (See Fig. 21) Power High Ground Motor Hydraulic Wire Limit Limit Wire Wire Solenoid Switch Switch Valve Fig. 21 Installation Steps PX-16A...
  • Page 21 24V AC Duplex button Thermal relay 12A-18A Motor Single phase Time relay 24V AC Buzzer 24VAC Limit Switch Transformer 24V AC (1~2) Hydraulic Intermediate 24V AC 24VAC solenoid valve relay Air solenoid Power AC 24V 24VAC valve indicator Installation Steps PX-16A...
  • Page 22 Raise the lift to 39 1/2” then drill holes to install the anchor bolts (See Fig. 24). Using the anchor bolt to fi x the control cabinet Using the anchor bolt to fi x the machine Fig. 24 Installation Steps PX-16A...
  • Page 23 For the lifts: use Φ19 driller to drill hole For the control cabinet: use Φ10 driller to drill hole 88/88A Tighten Bolting Clearing Drilling Fig. 25 F. Install platform runway connecting bar, connecting plate and tire stop plate (See Fig. 26) Installation Steps PX-16A...
  • Page 24 Tidy up the oil hose and air line, cover the oil hose cover (See Fig. 27). Install the oil hose cover (See Fig. 28). Fastening Type the Drilling Cleaning by Install expansion with 4 the steel colloidal driller screw screw Fig. 28 Installation Steps PX-16A...
  • Page 25 H. Install air line kits for PX16 (See Fig. 29) Connect air source 90° Fitting Fig. 29 12-30 Installation Steps PX-16A...
  • Page 26 Connect air line kits Connect the air line fi ttings with Ø8*Ø6 black air line (length of air line can be cut accordingly). Fig. 30 Installation Steps PX-16A...
  • Page 27 3. Pass the Ø8*Ø6 black air line through the hole of base and oil hose fi xing slot on the outer scissors. View B View D View C Ø8*Ø6 Air Line View E View F Ø8*Ø6 Air Line Installation Steps PX-16A...
  • Page 28 Connect the female fi tting of spring air line 1and 2‚ separately to the quick male fi tting on air pump of the two jacks. Air Pump View G b. Connect the air line, and operate the jack. Installation Steps PX-16A...

  • Page 29: Test Run

    UP button and the red button (See Fig. 35) beside the oil water separator together to raise the lift to the highest position Red button (SB) Right Left Fig. 35 Test Run PX-16A...
  • Page 30 Repeat the above procedure a to d more times, bleeding the air in the cylinder then the lift would be synchronous worked. Test run Check the height limit switch, the hose and fi tting connection, and do test run. The lift must be tested run and checked carefully before in use. Test Run PX-16A...

  • Page 31: Operation Instructions

    Button (black) at the side of control cabinet, the lift is lowered to ground with alarm tone; Drive away the vehicle when the lift is lowered to the lowest position. Turn off the power. LOCK POWER BUZZER SWITCH DOWN RED BUTTON Fig. 38 Operation Instructions PX-16A...

  • Page 32: Maintenance Schedule

    Lubricate all moving parts with lubricant (Sea Fig. 39-42). For shaft of piston For Main Cylinder rod of Main cylinder Fig. 39 Fig. 40 For pins of connecting For pins of connecting platforms and scissors platforms and scissors Fig. 42 Fig. 41 Maintenance Schedule PX-16A...
  • Page 33 Fig. 43 Fig. 44 Every six months: Make a visual inspection of all moving parts for possible wear, interference or damage. Check and adjust the platform as necessary to insure level lifting. Check all fastener and re-torque. Maintenance Schedule PX-16A...

  • Page 34: Trouble Shooting

    1. Repair or replace the Valve 2. Air Solenoid Valve out of operation 2. Repair or replace the Valve Lift can not lower 3. Air cylinder in damage 3. Repair or replace 4. Low Air pressure 4. Check the air line Trouble Shooting PX-16A...

  • Page 35: Exploded View

    Exploded View Optional Turntable (set turntable adjusting block to both side during installation) Fig. 31 Exploded View PX-16A...
  • Page 36 Cylinders Add grease to lubricate regularly Add grease to lubricate regularly Fig. 32 Exploded View PX-16A...
  • Page 37 Control Cabinet Fig. 33 Exploded View PX-16A...
  • Page 38 Atlas Electric Power Unit 220V/50HZ/1Phase 380V/50HZ/3 Phase Fig. 34 Exploded View PX-16A...

  • Page 39: Px-16A Parts List

    PX-16A Parts List Item Part# Description 520003 Shelf 530002A Inner Scissors 530003A Outer Scissors 520011 Air Cylinder 420153 Cup Head Bolt 510012 Hex Bolt 510040 Limit switch assy. 520013A Connecting Pin 206032 Snap Ring 520015C Base frame 520015D Base frame...
  • Page 40 Up Sweep Roller 510039 Cup head bolt 510006 Pin For Drive-in Ramp 201005 Split Pin 510018 Guild Ramp (On surface/Flush mount) 520004A Tire Stop Plate 209059 Anchor Bolt 620071 Anchor Bolt 420047 Quick Fitting for Air Cylinder PX-16A Parts List PX-16A...
  • Page 41 90° Fitting 510024 Fitting 550003 Power unit 440009 Straight Fitting for power unit 206062 Straight Fitting 630103 Straight Fitting 61K107 T- Fitting 61K050 Hex Bolt 209033 Washer 209005 Self locking Nut 209062 T-Fitting 61K101 Shut off Valve PX-16A Parts List PX-16A...
  • Page 42 61K094 90° Fitting 61K092 Hexagon nut 430010 Washer 61K091 Air line fi tting 61K090 C type quick female fi tting 540009 Air hose 420146 Quick male fi tting 520065A Elastic air hose 570027 Platform connecting accessory PX-16A Parts List PX-16A...
  • Page 43 520058 O- Ring 27-6 217078 Dust Ring 27-7 510011B Piston Rod (Secondly) 27-8 520061 O- Ring 27-9 520062 Support Ring 27-10 520063 Y- Ring 27-11 520046 Piston (Secondly) 27-12 520049 Set Screw 27-13 520048 Hex Nut PX-16A Parts List PX-16A...
  • Page 44 Intermediate Relay(KA) 12-23 420083 Timer Relay(KT) 12-24 420084A AC Contactor (KM) 12-25 440034 Thermal Relay(FR) 12-26 420166 90° Fitting 12-27 420077 Air Solenoid Valve(Y2) 12-28 201034 Bleeding plug 12-29 420134 Transformer (TC) 12-30 540008 Protective Ring PX-16A Parts List PX-16A...
  • Page 45 Parts For Atlas Electric Power Unit 220V/50HZ/1 Phase Item Part# Description 71150013 Amgo label 81400300 Cross screw 81400363 Motor connecting shaft 81400369 Manifold block 10209149 Release Valve Adjusting Rod 81400276 Inner hex iron plug 81400195 Red plastic plug 85090142 Hex nut...
  • Page 46 81400364 Hose hoops (stainless steel) 81400365 O ring 81400263 Oil tank cover 81400327 Oil tank 81400438 Outer hex screw Parts For Atlas Electric Power Unit 380V/50HZ/3 Phase Item Part# Description 71150013 Amgo label 81400300 Cross screw 81400363 Motor connecting shaft...
  • Page 47 Solenoid valve coil 81400423 Electric release valve 81400267 Check valve 81400381 Oil suction hose 81400379 Oil return hose 81400367 Hose hoops(stainless steel) 81400365 O ring 81400263 Oil tank cover 81400327 Oil tank 81400438 Out hex screw PX-16A Parts List PX-16A...

  • Page 48: Warranty

    PRICES: Prices and specifi cations are subject to change without notice. All orders will be invoiced at prices prevailing at time of shipment. Prices do not include any local, state or federal taxes. RETURNS: Products may not be returned without prior written approval from the Manufacturer. Warranty PX-16A...

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