Kato PREMIUM CITYRANGE CR-200RF Instruction Manual
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Kato PREMIUM CITYRANGE CR-200RF Instruction Manual

Searcher hook section
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Searcher Hook Section
Applicable serial No.: 0051－
WARNING
・ You must read and understand this manual before operating
or servicing this crane.
If you do not do so, you may cause serious injury or death
including damage to the equipment etc.
・ All people who come into contact with this crane must read
and be familiar with the contents of this manual. Keep it in
the crane so it will be available to anybody who needs it.
・ If you need a copy of this manual in another language, ask
your authorised KATO dealer.
218741

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Summary of Contents for Kato PREMIUM CITYRANGE CR-200RF

  • Page 1 Keep it in the crane so it will be available to anybody who needs it. ・ If you need a copy of this manual in another language, ask your authorised KATO dealer. 218741...
  • Page 2 背厚 2.0 mm　 （極小）...

  • Page 3: Introduction

    Attachments not designated by KATO may impair safety or performance. They may cause tip-over accidents or have an adverse effect on the lifespan of the crane. KATO bears no responsibility for accidents or malfunctions which arise as a result of the fitting of unauthorised attachments. ( 0099-0100-0E )

  • Page 4: How To Use This Manual

    Indicates warnings concerning potential risks of injury or major damage to the crane. ( 0099-0050-0E ) ・ If this manual is lost or seriously damaged, please order a replacement immediately from your authorised KATO dealer. ・ When the user changes through resale or other circumstances, the instruction manuals must be transferred together with the crane.

  • Page 5: Inspection And Servicing

    Serial number nameplate ( 0099-0221-0E ) When you order parts or repairs from your authorised KATO dealer, please help to ensure smooth processing by quoting the model and serial number of the crane at the same time. When you take delivery of the crane, make a record of its serial number, engine serial number and delivery date.
  • Page 6 MEMO [ 4 ]...

  • Page 7: Table Of Contents

    ( T218741-001-0E ) 218741 Table of Contents Introduction ………………………………………………………………………………………… [ 1 ] How to use this manual …………………………………………………………………………… [ 2 ] Inspection and servicing …………………………………………………………………………… [ 3 ] Serial number nameplate ………………………………………………………………………… [ 3 ] Operation qualifications …………………………………………………………………………… [ 3 ] 1.

  • Page 8: Safety Signs

    If it is not possible to remove the dirt, replace the safety sign with new. ・ If a safety sign is damaged or peeling Refer to the parts list on the crane and order a new sign from your authorised KATO dealer to replace the safety sign.
  • Page 9 WARNING　 1. Safety signs [ 1 ] Content: Lifting capacity chart Location: Inside the cab Part No.: 44A-75701002...
  • Page 10 WARNING 1. Safety signs　 [ 2 ] Content: Lifting capacity chart Location: Inside the cab Part No.: 44A-75702002...
  • Page 11 WARNING　 1. Safety signs [ 3 ] Content: Notes for the lifting capacity chart Location: Inside the cab Part No.: 44A-75106001 [ 1 ] Content: How to connect the connector for overhoisting detector Location: Side of the boom Part No.: 44A-75801001 [ 3 ] Content: Searcher hook weight: 46 kg...
  • Page 12 WARNING 1. Safety signs　 [ 10 ] Meaning: Do not get caught. Location: Link Part No.: 899-81328982...
  • Page 13 MEMO...

  • Page 14: Operating The Searcher Hook

    2. Operating the searcher hook 2. Operating the searcher hook ( 371R-0004-0E ) 2-1 Summary ( T218391-004-0E ) When lifting medium loads to places having limitation in an upward space, the searcher hook is mounted on the front end of the boom for use. Also, refer to the separate "CR-200Rf instruction manual ( machine section ) "...
  • Page 15 2. Operating the searcher hook ( 12 ) Strictly observe the following notes on the handling of each pin. 1 ) Quick pin In this manual, occasions when you remove or insert a quick pin appear as shown below. ・ To remove the quick pin, disengage the lock then pull the pin out. Take care that the fastening pin does not drop out once you remove the quick pin.
  • Page 16 2. Operating the searcher hook 3 ) Chain for the overhoisting detector weight In this manual, occasions when you remove or attach a chain appear as shown below. ・ Removal ・ Attachment...
  • Page 17 2. Operating the searcher hook 2-1-2 Structure of the searcher hook and the name of its parts ( T218391-006-0E )

  • Page 18: Mounting The Searcher Hook

    3. Mounting the searcher hook 3. Mounting the searcher hook ( T218391-007-0E ) If you are going to work with the searcher hook, follow the procedure below to mount it. ( The following describes the procedure for mounting the searcher hook, starting in the driving mode. ) ( 1 ) Preparations for mounting the searcher hook 1 ) Before you start mounting the searcher hook,...
  • Page 19 3. Mounting the searcher hook 6 ) Slowly lower the auxiliary wire rope to release the auxiliary hook. Then slowly lower the main wire rope to release the main hook. ( 2 ) Extending the boom 1 ) Set the "boom operation" to the ACS. 2 ) Extend the boom by about 1.2 m and set the boom angle to 0 degrees.
  • Page 20 3. Mounting the searcher hook 3 ) Lower the boom to an angle of about -3 degrees so that the main hook rests on the ground. 4 ) Lower the auxiliary wire rope until the auxiliary hook almost contacts the ground. The overhoisting detector is disabled, so work with extra attention to the position of the auxiliary hook.
  • Page 21 3. Mounting the searcher hook 6 ) Remove the main winch rope socket from the front end of the boom. Remove the auxiliary winch rope socket from the auxiliary hook. NOTE The searcher hook operation is possible even while the main hook is mounted. In this case, perform the following procedures for the auxiliary winch only.
  • Page 22 3. Mounting the searcher hook 11 ) Attach the overhoisting canceler to the main hook limit switch. Put the overhoisting canceler into the extension/ retraction part of the limit switch sufficiently. If you fail to do so, the overhoisting canceler could come off the limit switch and the overhoisting detector will operate mistakenly.
  • Page 23 3. Mounting the searcher hook ( 4 ) Stowing the auxiliary wire rope 1 ) Remove the auxiliary wire rope from the guide sheaves on the front end of the boom, and guides and guide rollers on the boom sections 2 to 5. 2 ) Hook the auxiliary wire rope on the rope guides located on the slewing table.
  • Page 24 3. Mounting the searcher hook ・ Be sure to lower the boom fully when fastening the rope end to the rope fastening guide. ・ The clip should be attached as shown in the diagram below. ( T218391-011-0E ) ( 5 ) Stowing the main wire rope 1 ) Move the main winch lever to the winding side to wind the main wire rope moderately.
  • Page 25 3. Mounting the searcher hook ・ Take care that the main wire rope does not get tangled on the drum when winding the rope. ・ Be sure to lower the boom fully when fastening the rope end to the rope fastening guide. ・...
  • Page 26 3. Mounting the searcher hook ( 7 ) Mounting the searcher hook 1 ) Remove the hook, telescopic links, and arm foot pins from the arm. 2 ) Use the pin to fasten the hook attachment link to the upper position of the arm. 3 ) Remove the connector wire rope from the handle.
  • Page 27 3. Mounting the searcher hook 5 ) Use the link set pins to attach the left and right telescopic links to the links on the front end of the boom. Insert the link set pins from the inside. Be sure to insert the link set pins from the inside. Then install the washers and fasten the set pins with the quick pins from the outside.
  • Page 28 3. Mounting the searcher hook 7 ) Grip the handle and hold up the arm to attach the left and right telescopic links to the arm top using the link set pins. When holding up the arm, take care not to drop it on your fingers or legs by mistake.
  • Page 29 3. Mounting the searcher hook 9 ) Use the pin to attach the hook to the hook attachment link. ( 8 ) Stowing the connector for hook stowage detector Disconnect the connector for hook stowage detector and stow it in the specified location. ・...
  • Page 30 3. Mounting the searcher hook 2 ) Remove the waterproof cap included with the connector for overhoisting detector from the stowage plate. Insert the waterproof cap included with the connector for searcher hook detector and the waterproof cap included with the connector for stowage into both sides of the stowage plate to fix them.
  • Page 31 3. Mounting the searcher hook ・ While the ACS is in the "jib setting" mode, the overhoisting detector is disabled. Once you have finished mounting the searcher hook, switch the boom operation status to the "searcher hook operation ( Low ) " or "searcher hook operation ( High ) "...
  • Page 32 3. Mounting the searcher hook Precautions when selecting the searcher hook operation 1. When hoisting the load using the searcher hook, the load is lifted by raising the boom. However, if the load exceeds the load limit in this mode, the automatic stop function will work.
  • Page 33 3. Mounting the searcher hook 3. Work with the searcher hook in the range of the boom angles indicated below. Low position: 0 to 70 degrees High position: 0 to 35 degrees The ACS will sound an upper angle limit warning when the boom angle reaches 5 degrees from the upper angle limit and the automatic stop function will work when the...

  • Page 34: Removing The Searcher Hook

    4. Removing the searcher hook 4. Removing the searcher hook ( T218391-017-0E ) ( 1 ) Preparations for removing the searcher hook 1 ) Before you start removing the searcher hook, make sure there are no other workers in the searcher hook movement area.
  • Page 35 4. Removing the searcher hook ( 2 ) Lowering the boom fully ( Resting the main hook on the ground ) 1 ) If the main hook is mounted, lower the main wire rope until the main hook almost contacts the ground.
  • Page 36 4. Removing the searcher hook ( 3 ) Relocating the connector for overhoisting detector 1 ) Disconnect the connector for overhoisting detector from the arm foot section. ・ Disconnect the connector by gripping the body of the connector itself. Never pull on the cord. Doing so could cause a broken circuit.
  • Page 37 4. Removing the searcher hook 3 ) Disconnect the connector for searcher hook detector from the front side of the front end of the boom. Insert it into the stowage plate on the arm foot section and attach the waterproof cap to fix it.
  • Page 38 4. Removing the searcher hook 2 ) Use the pin to fasten the hook attachment link to the upper position of the arm. 3 ) If the searcher hook offset angle is set to the low position, remove the link set pins from position A of the telescopic links.
  • Page 39 4. Removing the searcher hook 4 ) Grip the handle and hold up the arm slightly to remove the link set pins from the front ends of the telescopic links. Remove the left and right telescopic links from the arm top and rest the arm top on the ground.
  • Page 40 4. Removing the searcher hook 7 ) Remove the arm foot pins to remove the arm from the front end of the boom. NOTE Arm weight: 27 kgf 8 ) Attach the hook, telescopic links, and arm foot pins to the arm. 9 ) Stow the connector wire rope on the handle.
  • Page 41 4. Removing the searcher hook ( 6 ) Releasing the auxiliary hook stowage bracket 1 ) Remove the rope retaining pin to release the auxiliary hook stowage bracket. 2 ) Remove the jib foot pin [ B ] . ( 7 ) A t t a c h i n g t h e o v e r h o i s t i n g detector weight 1 ) Remove the overhoisting canceler from the main hook limit switch.
  • Page 42 4. Removing the searcher hook 3 ) Attach the chains for the overhoisting detector weight to the main hook limit switch and auxiliary hook stowage bracket. ( 8 ) Attaching the main hook 1 ) Remove the wire clip from the rope fastening guide.
  • Page 43 4. Removing the searcher hook 4 ) Pass the main wire rope through the guides and guide rollers on the boom sections 2 to 5, and guide sheaves on the front end of the boom. 5 ) Arrange the main wire rope over the boom top sheave and main hook.
  • Page 44 4. Removing the searcher hook ・ Base the wire rope standard number of parts on the table for the wire rope standard number of parts. ・ Take care not to tangle the wire rope. ・ The rope socket and clip should be attached as shown in the diagram below.
  • Page 45 4. Removing the searcher hook ( 9 ) Attaching the auxiliary hook 1 ) Remove the wire clip from the rope fastening guide. Remove the auxiliary wire rope from the rope guide located on the side of the boom base. 2 ) Remove the auxiliary wire rope from the rope guides located on the slewing table.
  • Page 46 4. Removing the searcher hook ( 10 ) Resetting the ACS 1 ) Raise the boom until the main and auxiliary hooks are lifted off the ground. If the vertical cylinders are retracted, extend them and set the crane horizontally. ( T218391-029-0E ) 2 ) Switch the ACS to the working status setting screen.
  • Page 47 MEMO...

  • Page 48: Changing The Offset Angle

    5. Changing the offset angle 5. Changing the offset angle ( T218391-022-0E ) ( 1 ) Preparations for changing the offset angle 1 ) Before you change the offset angle, make sure there are no other workers in the searcher hook movement area. Never allow anyone into the searcher hook movement area while changing the searcher hook offset angle as this is extremely dangerous.
  • Page 49 5. Changing the offset angle ( 2 ) Changing the offset angle 1 ) Remove the hook. NOTE If the hook is removed, the force necessary for lifting the arm will be lessened, which makes changing of the offset angle easier. 2 ) If the searcher hook offset angle is set to the low position, remove the link set pins from position A of the telescopic links, lift the arm until the telescopic links are fully retracted, and attach the...
  • Page 50 5. Changing the offset angle 3 ) Use the pin to attach the hook to the hook attachment link. ( 3 ) Resetting the ACS 1 ) Raise the boom to an angle of 0 degrees or higher and switch the ACS to the working status setting screen.
  • Page 51 MEMO...
  • Page 52 9-37, Higashi-ohi 1-chome, Shinagawa-ku, Tokyo 140-0011 Japan. Tel. : Head Office Tokyo ( 03 ) 3458-1111 Tokyo ( 03 ) 3458-1115 Overseas Marketing Department Fax. : Tokyo ( 03 ) 3458-1163 http://www.kato-works.co.jp 150206TI 7.2018-50 （GD） 1...
  • Page 53 899-92187410...

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